CN106385723A - Series three-core constant power ribbon heater - Google Patents

Series three-core constant power ribbon heater Download PDF

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Publication number
CN106385723A
CN106385723A CN201610810325.5A CN201610810325A CN106385723A CN 106385723 A CN106385723 A CN 106385723A CN 201610810325 A CN201610810325 A CN 201610810325A CN 106385723 A CN106385723 A CN 106385723A
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CN
China
Prior art keywords
core
bus
ribbon heater
layer
insulation layer
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Pending
Application number
CN201610810325.5A
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Chinese (zh)
Inventor
鲁旭波
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
WUHU XUHUI ELECTRIC NEW MATERIAL CO Ltd
Original Assignee
WUHU XUHUI ELECTRIC NEW MATERIAL CO Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
Filing date
Publication date
Application filed by WUHU XUHUI ELECTRIC NEW MATERIAL CO Ltd filed Critical WUHU XUHUI ELECTRIC NEW MATERIAL CO Ltd
Priority to CN201610810325.5A priority Critical patent/CN106385723A/en
Publication of CN106385723A publication Critical patent/CN106385723A/en
Pending legal-status Critical Current

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Classifications

    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/40Heating elements having the shape of rods or tubes
    • H05B3/54Heating elements having the shape of rods or tubes flexible
    • H05B3/56Heating cables
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/12Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor characterised by the composition or nature of the conductive material
    • HELECTRICITY
    • H05ELECTRIC TECHNIQUES NOT OTHERWISE PROVIDED FOR
    • H05BELECTRIC HEATING; ELECTRIC LIGHT SOURCES NOT OTHERWISE PROVIDED FOR; CIRCUIT ARRANGEMENTS FOR ELECTRIC LIGHT SOURCES, IN GENERAL
    • H05B3/00Ohmic-resistance heating
    • H05B3/10Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor
    • H05B3/18Heating elements characterised by the composition or nature of the materials or by the arrangement of the conductor the conductor being embedded in an insulating material

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  • Resistance Heating (AREA)

Abstract

The present invention discloses a series three-core constant power ribbon heater. The ribbon heater comprises three mutually parallel heating buses, each heating bus includes a bus copper core and a bus insulation layer wrapped out of the bus copper core; a total insulation layer is arranged and wrapped at the outer portion of two power buses, the outer wrapping of the total insulation layer is provided with a metal wire braid layer; the outer portion of the wire braid layer is provided and wrapped with an outer covering layer; the total insulation layer is low smoke zero halogen thermoplastic polyolefin which is formed by mixing and extruding with the mass ratio of 3:7 of the first component and the second component; and the first component is a thermoplasticity elastic body through in-situ polymerization by using the ethylene and the octylene of the metallocene catalyst, and the second component is an ethylene-vinyl acetate copolymer. The series three-core constant power ribbon heater has good heating performance and can be applied to the common occasions and explosion-proof occasions of I and II grades two regions.

Description

A kind of tandem type three core invariable power ribbon heater
Technical field
The present invention relates to a kind of electric-heating belt product technical field, particularly a kind of tandem type three core invariable power ribbon heater.
Background technology
Electric-heating belt is a kind of new high-tech product, and since its last century 70 enters application, they can Be widely used in liquid object convey in the duct with the anti-freezing and heat-insulating of tank body, maintain technological temperature, heating highway, slope Road, crossing, eaves and floor etc..When electric-heating belt works, a certain system of heat tracing, if in the unit interval electric-heating belt to The heat that the heat of system transmission transmits to external environment equal to system, then the temperature holding of system is constant.System can be made to reach Maximum temperature, referred to as highest maintain temperature.
Power output is constant always to invariable power electric-heating belt after powered up, will not be with external environment, insulation material, companion The material of heat changes and changes, and the output of its power or stopping generally being controlled by temperature sensor.Tandem invariable power electricity companion The torrid zone is as calandria by metal alloy wires core, and the metal alloy wires core with certain resistance can produce heat by electric current Amount, the time that its size is passed through to current squaring, the resistance of metal alloy wires core and electric current is directly proportional;Therefore, tandem Electric-heating belt, with the continuity of conduction time, continuously gives off heat, and forms a continuous, electric tracing for consistent heat generation Band.Serial electric heating tape metal alloy wires core resistance is identical, size of current that is passing through is identical, so whole electric-heating belt Head and the tail generate heat uniformly, and its output is constant not to be affected by ambient temperature and pipe temperature, is therefore applied to relatively long distance pipeline Tracing thermal-insulating, powered with a power supply point, the longest up to 3000 meters;But tandem type ribbon heater is according to length of pipeline direct system Making it is not possible to any montage.
Content of the invention
In order to overcome the deficiencies in the prior art, the invention provides a kind of tandem type three core invariable power ribbon heater, Neng Gouman Sufficient actual operation requirements.
The technical solution adopted for the present invention to solve the technical problems is:
A kind of tandem type three core invariable power ribbon heater, including three heating buses arranged in parallel, every described heating is female Line all includes bus copper core and the bus insulation layer being wrapped in outside described bus copper core, is wound around parcel outside two described power source bus It is provided with total insulating barrier, described total insulating barrier outer wrapping is provided with wire braid, also wraps up outside described wire braid It is provided with external sheath layer;Described total insulating barrier is low-smoke halogen-free flame-retardant thermoplastic polyolefin, described low-smoke halogen-free flame-retardant thermoplastic Polyolefin is formed according to 37 mass ratio mixing extrusion by the first component and the second component, described first component metallocene catalysis The ethylene of agent and octene realize the thermoplastic elastomer (TPE) of in-situ polymerization, and described second group is divided into ethylene-vinyl acetate copolymer.
As the improvement further of technique scheme, described bus copper core is made up of tin plating copper stranded conductor, and described bus is exhausted Edge layer is made up of fluorinated ethylene propylene copolymer material.
As the improvement further of technique scheme, it is additionally provided between described bus copper core and described bus insulation layer Heatproof intermediate layer, described heatproof intermediate layer is fiberglass braided forming.
As the improvement further of technique scheme, described external sheath layer is fluorinated ethylene propylene copolymer material system Become.
As the improvement further of technique scheme, outside described bus insulation layer and inside described total insulating barrier It is additionally provided with heat conductive silica gel packed layer.
Compared with prior art, the invention has the beneficial effects as follows:
A kind of tandem type three core invariable power ribbon heater provided by the present invention, has preferable heating properties it is adaptable to loop is long In the case that degree is beyond the parallel invariable power electric-heating belt upper limit, can be applicable to common occasion and I, II grade of 2nd area of explosion-proof occasion The technological temperature of tubing, the heat tracing of storage tank, valve and the pump housing and antifreeze or instrument pipeline maintain and antifreeze, disclosure satisfy that Actual operation requirements;Described total insulating barrier adopts the low-smoke halogen-free flame-retardant thermoplastic polyolefin of special formulation composition, not only can Improve the flame retardant effect of electric-heating belt, and be conducive to improving the heating-up temperature stability of electric-heating belt;Setting heatproof intermediate layer On the one hand can strengthen heating the structural strength of bus, on the other hand can avoid bus insulation layer directly contact bus copper core, Thus reducing the rate of ageing causing due to the bus copper core under bus insulation layer directly contact febrile state;Setting heat conduction Silicone filler layer can improve heat transfer efficiency.
Brief description
The present invention is further described with reference to the accompanying drawings and examples.
Fig. 1 is a kind of structural representation of tandem type three core invariable power ribbon heater of the present invention.
Specific embodiment
With reference to Fig. 1, Fig. 1 is the structural representation of one specific embodiment of the present invention.
As shown in figure 1, a kind of tandem type three core invariable power ribbon heater, including three heating buses arranged in parallel, The bus insulation layer 3 that every described heating bus all includes bus copper core 1 and is wrapped in outside described bus copper core 1, described in two It is wound around parcel outside power source bus and is provided with total insulating barrier 5, described total insulating barrier 5 outer wrapping is provided with wire braid 6, described The outer also parcel of wire braid 6 is provided with external sheath layer 7;Described total insulating barrier 5 is low-smoke halogen-free flame-retardant thermoplastic polyolefin, Described low-smoke halogen-free flame-retardant thermoplastic polyolefin is formed according to 37 mass ratio mixing extrusion by the first component and the second component, The ethylene of described first component metallocene catalyst and octene realize the thermoplastic elastomer (TPE) of in-situ polymerization, and described second group is divided into Ethylene-vinyl acetate copolymer.
Further, described bus copper core 1 is made up of tin plating copper stranded conductor, and described bus insulation layer 3 is PEP Copolymer material is made;It is additionally provided with heatproof intermediate layer 2, described heatproof between described bus copper core 1 and described bus insulation layer 3 Intermediate layer 2 is fiberglass braided forming;Described external sheath layer 7 is made up of fluorinated ethylene propylene copolymer material;Described bus Insulating barrier 3 outside and be located at and be additionally provided with heat conductive silica gel packed layer 4 inside described total insulating barrier 5.
A kind of tandem type three core invariable power ribbon heater the performance test results that the present embodiment is provided are as follows:
Survey the low-temperature bending performance of total insulating barrier:According to GB/T2951.14-2008《Cable and optical cable insulating and sheath material lead to With test method the 14th part:GENERAL EXPERIMENTATION low-temperature test》National standard, surveys total insulating barrier of electric-heating belt Do not ftracture in the case of all -30 DEG C of low-temperature bending, meet in GB19518.1-2004 national standard -25 DEG C~-30 DEG C indehiscent Require.
Survey the heat extensibility energy of total insulating barrier:According to GB/T2951.21-2008《Cable and optical cable insulating and sheath material GENERAL EXPERIMENTATION the 21st part:Elastomer compound Special test method ozone resistance test heat extends examination Test leaching mineral oil test》National standard, surveys the hot elongation percentage of total insulating barrier of electric-heating belt all≤80%, meets country's mark Accurate≤150% requirement.
Survey the tensile strength of total insulating barrier:According to GB/T2951《Cable and optical cable insulating and sheath material universal test side Method》, the tensile strength surveying total insulating barrier of electric-heating belt all reaches 22 MPa, far above 12.5 Mpa national standards requirements.
Survey the heat aging performance of total insulating barrier:GB/T2951《Cable and optical cable insulating and sheath material universal test side Method》, survey tensile strength change≤± 12% of total insulating barrier of electric-heating belt, less than the requirement of national standard≤± 20%.
Survey the artificial weathering test performance of total insulating barrier:According to GB12527-2008《Rated voltage 1 kV and following Aerial insulated cable》National standard, the tensile strength change of total insulating barrier and the extension at break rate of change of surveying electric-heating belt are equal ≤ ± 10%, less than the requirement of national standard≤± 15%.
Survey the resistance to mineral oil performance of total insulating barrier:According to GB/T2951.21-2008《Cable and optical cable insulating and sheath material Material GENERAL EXPERIMENTATION the 21st part:Elastomer compound Special test method ozone resistance test heat extends examination Test leaching mineral oil test》National standard, surveys the tensile strength change after total insulating barrier soaks mineral oil and extension at break becomes Rate all≤± 28%, much smaller than the requirement of GB/T12706.1-2008≤± 40%.
Survey total insulating barrier heat stability performance:According to GB/T19518.1-2004 national standard, survey 140 DEG C of bars of electric-heating belt After depositing 4 weeks under part, bear 1500 V/1min and no puncture.
Survey the waterproof test performance of total insulating barrier:According to GB/T19835-2005《Self-limiting heating cable》National standard, surveys Bear 3.5 KV/1min after electric-heating belt immersion 48 h no to puncture.
Preferable enforcement to the present invention is illustrated above, and certainly, the present invention can also adopt and above-mentioned enforcement The different form of mode, those of ordinary skill in the art are in the equivalent conversion made without prejudice on the premise of present invention spirit Or change accordingly, all should belong in protection scope of the present invention.

Claims (5)

1. a kind of tandem type three core invariable power ribbon heater it is characterised in that:Including three heating buses arranged in parallel, often Described in root, heating bus all includes bus copper core(1)Be wrapped in described bus copper core(1)Outer bus insulation layer(3), two It is wound around parcel outside described power source bus and be provided with total insulating barrier(5), described total insulating barrier(5)Outer wrapping is provided with metal wire knitted Layer(6), described wire braid(6)Outer also parcel is provided with external sheath layer(7);Described total insulating barrier(5)For low smoke and zero halogen Flame-proofed thermoplastic polyolefin, described low-smoke halogen-free flame-retardant thermoplastic polyolefin by the first component and the second component according to 37 matter Amount forms than mixing extrusion, and the ethylene of described first component metallocene catalyst and octene realize the thermoplastic elastic of in-situ polymerization Body, described second group is divided into ethylene-vinyl acetate copolymer.
2. a kind of tandem type three core invariable power ribbon heater according to claim 1 it is characterised in that:Described bus copper core (1)It is made up of tin plating copper stranded conductor, described bus insulation layer(3)It is made up of fluorinated ethylene propylene copolymer material.
3. a kind of tandem type three core invariable power ribbon heater according to claim 1 it is characterised in that:Described bus copper core (1)With described bus insulation layer(3)Between be additionally provided with heatproof intermediate layer(2), described heatproof intermediate layer(2)Compile for glass fibre Knit and form.
4. a kind of tandem type three core invariable power ribbon heater according to claim 1 it is characterised in that:Described external sheath layer (7)It is made up of fluorinated ethylene propylene copolymer material.
5. a kind of tandem type three core invariable power ribbon heater according to claim 1 it is characterised in that:Described bus insulation layer (3)Outside and be located at described total insulating barrier(5)Inner side is additionally provided with heat conductive silica gel packed layer(4).
CN201610810325.5A 2016-09-08 2016-09-08 Series three-core constant power ribbon heater Pending CN106385723A (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201610810325.5A CN106385723A (en) 2016-09-08 2016-09-08 Series three-core constant power ribbon heater

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201610810325.5A CN106385723A (en) 2016-09-08 2016-09-08 Series three-core constant power ribbon heater

Publications (1)

Publication Number Publication Date
CN106385723A true CN106385723A (en) 2017-02-08

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107632642A (en) * 2017-11-03 2018-01-26 上海正帆科技股份有限公司 Exhaust pipe heating system
CN107989284A (en) * 2017-11-25 2018-05-04 安邦电气股份有限公司 A kind of gutter roof snow melt heating alloy band
CN113543391A (en) * 2021-07-29 2021-10-22 无锡大洋高科热能装备有限公司 Three-core armored heating belt
US11871486B2 (en) 2017-02-01 2024-01-09 Nvent Services Gmbh Low smoke, zero halogen self-regulating heating cable

Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2845379Y (en) * 2005-12-12 2006-12-06 大庆畅联企业管理咨询有限公司 The tandem ribbon heater
CN201813568U (en) * 2010-06-01 2011-04-27 蔡振军 High temperature resisting skin effect heating cable
CN103030917A (en) * 2012-12-28 2013-04-10 浙江万马高分子材料有限公司 Cracking-resistant thermoplastic low-smoke halogen-free flame-retardant polyolefin cable material
CN203523064U (en) * 2013-10-10 2014-04-02 马鞍山东方电热科技有限公司 Serial-type ribbon heater with metal reinforcement rib
CN204157083U (en) * 2014-09-09 2015-02-11 芜湖市恒鑫电缆有限责任公司 Lead heating cable for a kind of moistureproof pair

Patent Citations (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN2845379Y (en) * 2005-12-12 2006-12-06 大庆畅联企业管理咨询有限公司 The tandem ribbon heater
CN201813568U (en) * 2010-06-01 2011-04-27 蔡振军 High temperature resisting skin effect heating cable
CN103030917A (en) * 2012-12-28 2013-04-10 浙江万马高分子材料有限公司 Cracking-resistant thermoplastic low-smoke halogen-free flame-retardant polyolefin cable material
CN203523064U (en) * 2013-10-10 2014-04-02 马鞍山东方电热科技有限公司 Serial-type ribbon heater with metal reinforcement rib
CN204157083U (en) * 2014-09-09 2015-02-11 芜湖市恒鑫电缆有限责任公司 Lead heating cable for a kind of moistureproof pair

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
US11871486B2 (en) 2017-02-01 2024-01-09 Nvent Services Gmbh Low smoke, zero halogen self-regulating heating cable
US11956865B2 (en) 2017-02-01 2024-04-09 Nvent Services Gmbh Low smoke, zero halogen self-regulating heating cable
CN107632642A (en) * 2017-11-03 2018-01-26 上海正帆科技股份有限公司 Exhaust pipe heating system
CN107989284A (en) * 2017-11-25 2018-05-04 安邦电气股份有限公司 A kind of gutter roof snow melt heating alloy band
CN113543391A (en) * 2021-07-29 2021-10-22 无锡大洋高科热能装备有限公司 Three-core armored heating belt

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Application publication date: 20170208