CN206847935U - Hydraulic motorcycle brake system rigidity test frock - Google Patents
Hydraulic motorcycle brake system rigidity test frock Download PDFInfo
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- CN206847935U CN206847935U CN201720824094.3U CN201720824094U CN206847935U CN 206847935 U CN206847935 U CN 206847935U CN 201720824094 U CN201720824094 U CN 201720824094U CN 206847935 U CN206847935 U CN 206847935U
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- brake system
- rod
- handle
- mounting bracket
- motorcycle brake
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Abstract
The utility model discloses a kind of hydraulic motorcycle brake system rigidity test frock:It includes the rack body being connected with braking handle of motorcycles, and described rack body is provided with the top-pushing mechanism of longitudinal pushing tow handle main cylinder piston-rod, and the force side of top-pushing mechanism and the end face of handle main cylinder piston-rod offset;Described rack body is provided with linear displacement transducer, and described linear displacement transducer is used to monitor displacement caused by the force side compression handles main cylinder piston-rod of top-pushing mechanism;Described hydraulic motorcycle brake system rigidity test frock also includes pressure sensor, and described pressure sensor is used to monitor the pressure in handle master cylinder.The hydraulic motorcycle brake system rigidity test frock cost is low, small volume and easy to carry, and test is simple, conveniently, and precision is high.
Description
Technical field
Motorcycle brake system technical field of measurement and test is the utility model is related to, is especially a kind of motorcycle hydraulic brake system
System rigidity test frock.
Background technology
Hydraulic motorcycle brake system uses hydraulic braking, and its braking effect is more reliable, security is good, widely should
With on motorcycle.Its structure of the hydraulic motorcycle brake system generally comprises brake handle, handle master cylinder and brake disc, by making
The piston rod action of fixed handle tapping handle master cylinder, and acted by handle master cylinder control brake disc to complete brake.Its hand
The property relationship of handle master cylinder is to whole hydraulic motorcycle brake system performance, and the rigidity of handle master cylinder is motorcycle hydraulic brake
The data items that system manufacturers must detect when hydraulic motorcycle brake system produces;The rigidity of handle master cylinder, Ye Ji
Under external force effect, the external force of application and the ratio of handle main cylinder piston-rod compression displacement.At present in hydraulic motorcycle brake system
, it is necessary to which the handle master cylinder of hydraulic motorcycle brake system is removed during rigidity test, and surveyed in special test equipment
Examination, the rigidity test equipment price is higher, and the larger carrying of volume is very inconvenient.
Utility model content
The technical problems to be solved in the utility model is the defects of overcoming above prior art, there is provided a kind of cost is low, body
Product is small and easy to carry, tests simply, conveniently, the high hydraulic motorcycle brake system rigidity test frock of precision.
It is firm that technical solution of the present utility model is to provide a kind of hydraulic motorcycle brake system with following structure
Spend test fixture:It includes the rack body being connected with braking handle of motorcycles, and described rack body is provided with longitudinal pushing tow
The top-pushing mechanism of handle main cylinder piston-rod, and the force side of top-pushing mechanism and the end face of handle main cylinder piston-rod offset;Described
Rack body is provided with linear displacement transducer, and described linear displacement transducer is used for the force side compression for monitoring top-pushing mechanism
Displacement caused by handle main cylinder piston-rod;Described hydraulic motorcycle brake system rigidity test frock also includes pressure sensing
Device, described pressure sensor are used to monitor the pressure in handle master cylinder.
After above structure, the utility model hydraulic motorcycle brake system rigidity test frock and prior art phase
Than having advantages below:The hydraulic motorcycle brake system rigidity test frock is when testing handle master cylinder rigidity, by support sheet
Body is connected with braking handle of motorcycles, and the force side of top-pushing mechanism and the outer face of handle main cylinder piston-rod is offseted, pushing tow
The continuous pushing tow extrusion handle main cylinder piston-rod in force side of mechanism, and linear displacement transducer constantly detects record handle master cylinder and lived
Stopper rod compressed after shift value, meanwhile, pressure in pressure sensor monitoring handle master cylinder occurs in handle main cylinder piston-rod
Changing value during compression displacement, until handle main cylinder piston-rod is compressed to range, namely linear displacement transducer recorded
The maximum of compression displacement occurs for handle main cylinder piston-rod, so completes once to test, tester is according to the handle that recorded
The shift value of main cylinder piston-rod compression is converted into the changing value of handle master cylinder inner volume, the changing value of the handle master cylinder inner volume with
And pressure value draws out pressure and compression volume change curve in corresponding handle master cylinder, and slope of a curve is obtained,
That is the rigidity of handle master cylinder;Test three times, obtains slope of a curve, then draws average value, you can draw respectively more than repeating
The rigidity of handle master cylinder.The hydraulic motorcycle brake system rigidity test frock cost is low, small volume, test is simple, it is convenient and
It is easy to carry.
Preferably, described top-pushing mechanism includes being connected to the first mounting bracket on rack body, described first
Mounting bracket is provided with a screwed hole, and described screwed hole inside spin connects a push rod, the axis direction and handle of the push rod
The direction of motion of main cylinder piston-rod is consistent, and the free end of push rod and the outer face of handle main cylinder piston-rod offset.Top-pushing mechanism
Force side and the end face of handle main cylinder piston-rod offset namely the outer face phase of the free end of push rod and handle main cylinder piston-rod
Support.Top-pushing mechanism use, which can be manually rotated push rod, makes the free end compression handles main cylinder piston-rod of push rod, and its is simple in construction, assembling
Convenient, cost is low.
Preferably, the second mounting bracket is connected with described rack body, the connection of described linear displacement transducer
In the second mounting bracket, the tail end end face elasticity of the reference test bar of the linear displacement transducer all the time with push rod offsets.This is straight
The reference test bar of linear movement pick-up has screen resilience under the action of the spring, and tail end end face elasticity that can be all the time with push rod offsets,
The linear displacement transducer is commercially available prod, is the WXXY types straight-line displacement sensing of Taizhou plain Western Regions sensor Co., Ltd production
Device.
Preferably, described rack body is provided with fix bar, described the first mounting bracket and the second mounting bracket
On be equipped with elongated hole, described fix bar is through the elongated hole in the first mounting bracket and the second mounting bracket, and the first peace
Dress support and the second mounting bracket are both connected in fix bar;Described elongated hole is used to adjust between push rod and rack body
Spacing.First mounting bracket and the second mounting bracket adjust the position in fix bar by elongated hole, in order to adjust
Spacing between push rod and rack body, so as to be applicable the test of the brake fluid system rigidity of the motorcycle of different model.
As an improvement, the free end end face of the push rod is arranged to sphere, and with the outer face phase of handle main cylinder piston-rod
Support.The push rod free end end face is arranged to sphere, to reduce the abrasion of handle main cylinder piston-rod outer face.
As an improvement, the push rod tail end end face is provided with a positioning hole, the reference test bar of the linear displacement transducer is certainly
By holding the inwall elasticity with positioning hole to offset.The positioning hole is used for the reference test bar free end of positioning linear displacement transducer.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model hydraulic motorcycle brake system rigidity test frock.
Fig. 2 is the attachment structure schematic diagram of the push rod of the utility model hydraulic motorcycle brake system rigidity test frock.
Fig. 3 is the curve that the utility model hydraulic motorcycle brake system rigidity test frock drawn after testing three times
Schematic diagram.
As shown in the figure:
1st, rack body, the 2, first mounting bracket, the 3, second mounting bracket, 4, screwed hole, 5, push rod, 6, straight-line displacement passes
Sensor, 7, reference test bar, 8, fix bar, 9, elongated hole, 10, sphere, 11, positioning hole.
Embodiment
The utility model is described in further detail with specific embodiment below in conjunction with the accompanying drawings.
;
The utility model hydraulic motorcycle brake system rigidity test frock, it includes what is be connected with braking handle of motorcycles
Rack body 1, top-pushing mechanism of the described rack body 1 provided with longitudinal pushing tow handle main cylinder piston-rod, and top-pushing mechanism
Force side and the end face of handle main cylinder piston-rod offset;Described rack body 1 is provided with linear displacement transducer 6, described
Linear displacement transducer 6 is used to monitor displacement caused by the force side compression handles main cylinder piston-rod of top-pushing mechanism;Described
Hydraulic motorcycle brake system rigidity test frock also includes pressure sensor, and described pressure sensor is used to monitor handle master
Pressure in cylinder.
Described top-pushing mechanism includes the first mounting bracket 2 being connected on rack body 1, the first described mounting bracket
2 are provided with a screwed hole 4, and the described inside spin of screwed hole 4 connects a push rod 5, axis direction and the handle master cylinder of the push rod 5
The direction of motion of piston rod is consistent, and the free end of push rod 5 and the outer face of handle main cylinder piston-rod offset.The top-pushing mechanism is adopted
Make the free end compression handles main cylinder piston-rod of push rod with can be manually rotated push rod, its is simple in construction, easy to assembly, and cost is low.
The second mounting bracket 3 is connected with described rack body 1, described linear displacement transducer 6 is connected to second
In mounting bracket 3, the tail end end face elasticity of the reference test bar 7 of the linear displacement transducer 6 all the time with push rod 5 offsets.The straight line
The reference test bar of displacement transducer has screen resilience under the action of the spring, and tail end end face elasticity that can be all the time with push rod offsets, should
Linear displacement transducer is commercially available prod, is the WXXY types straight-line displacement sensing of Taizhou plain Western Regions sensor Co., Ltd production
Device.
Described rack body 1 is provided with fix bar 8, is all provided with described the first mounting bracket 2 and the second mounting bracket 3
There is elongated hole 9, described fix bar 8 is through the elongated hole 9 in the first mounting bracket 2 and the second mounting bracket 3, and first installs
The mounting bracket 3 of support 2 and second is both connected in fix bar 8;Described elongated hole 9 be used to adjusting push rod 5 and rack body 1 it
Between spacing.First mounting bracket and the second mounting bracket adjust the position in fix bar by elongated hole, in order to
The spacing between push rod and rack body is adjusted, so as to be applicable the survey of the brake fluid system rigidity of the motorcycle of different model
Examination.
The free end end face of the push rod 5 is arranged to sphere 10, and is offseted with the outer face of handle main cylinder piston-rod.The top
Bar free end end face is arranged to sphere, to reduce the abrasion of handle main cylinder piston-rod outer face.
The tail end end face of push rod 5 is provided with a positioning hole 11, the free end of reference test bar 7 of the linear displacement transducer 6
Offseted with the inwall elasticity of positioning hole 11.The positioning hole is used for the reference test bar free end of positioning linear displacement transducer.
Hand of the utility model hydraulic motorcycle brake system rigidity test frock in test hydraulic motorcycle brake system
During handle master cylinder rigidity, rack body is connected with braking handle of motorcycles, rotates push rod by hand, make free end and the handle of push rod
The outer face of main cylinder piston-rod offsets, and constantly rotates push rod, makes the free end continued compression handle main cylinder piston-rod of push rod,
And linear displacement transducer constantly detects the shift value after record handle main cylinder piston-rod is compressed, meanwhile, pressure sensor prison
Changing value of the pressure surveyed in handle master cylinder when compression displacement occurs for handle main cylinder piston-rod, until handle main cylinder piston-rod pressure
Range is reduced to, namely linear displacement transducer recorded the maximum that compression displacement occurs for handle main cylinder piston-rod, so
Completion is once tested, and the shift value that tester compresses according to the handle main cylinder piston-rod that recorded is converted into handle master cylinder internal pressure
Pressure value draws out pressure in the changing value of contracting volume, the changing value of the handle master cylinder inner volume and corresponding handle master cylinder
Power and compression volume change curve, and slope of a curve is obtained, namely the rigidity of handle master cylinder;Test more than repeating three times, divides
Slope of a curve is not obtained, then draws average value, you can draws the rigidity of handle master cylinder, its measuring accuracy is higher.
The test data of the utility model hydraulic motorcycle brake system rigidity test frock is as follows:
In testing for the first time, the displacement after record handle main cylinder piston-rod is compressed constantly is detected by linear displacement transducer
Changing value of the pressure when compression displacement occurs for handle main cylinder piston-rod in value and pressure sensor monitoring handle master cylinder,
And the changing value of compression volume corresponds to pass in the handle master cylinder of the shift value conversion after being compressed according to handle main cylinder piston-rod
It is as shown in the table:
Table one:
With compressing Volume Changes curve in handle master cylinder, obtaining slope is for the main in-cylinder pressure change of handle drawn by table one
22.6MM3/ bar, namely show that hydraulic motorcycle brake system rigidity is 22.6MM3/bar。
Similarly, carry out second to test, test data is as follows:
Table two:
With compressing Volume Changes curve in handle master cylinder, obtaining slope is for the main in-cylinder pressure change of handle drawn by table two
22.89MM3/ bar, namely show that hydraulic motorcycle brake system rigidity is 22.89MM3/bar。
Similarly, third time test is carried out, test data is as follows:
Table three:
With compressing Volume Changes curve in handle master cylinder, obtaining slope is for the main in-cylinder pressure change of handle drawn by table three
22.27MM 3/ bar, namely show that hydraulic motorcycle brake system rigidity is 22.27MM3/bar。
In summary, test show that hydraulic motorcycle brake system rigidity is followed successively by three times:22.6MM3/bar、
22.89MM3/bar、22.27MM 3/ bar, therefore test three times can be calculated and draw the flat of hydraulic motorcycle brake system rigidity
Average is 22.587MM3/ bar, it is 22.587MM that can also draw hydraulic motorcycle brake system rigidity3/bar;Therefore this rubs
The test of motorcycle brake fluid system rigidity test frock is simple and convenient, and precision is high.
Claims (6)
- A kind of 1. hydraulic motorcycle brake system rigidity test frock, it is characterised in that:It includes connecting with braking handle of motorcycles The rack body (1) connect, described rack body (1) is provided with the top-pushing mechanism of longitudinal pushing tow handle main cylinder piston-rod, and pushes up The force side of pushing mechanism and the end face of handle main cylinder piston-rod offset;Described rack body (1) senses provided with straight-line displacement Device (6), described linear displacement transducer (6) are used for produced by monitoring the force side compression handles main cylinder piston-rod of top-pushing mechanism Displacement;Described hydraulic motorcycle brake system rigidity test frock also includes pressure sensor, described pressure sensor For monitoring the pressure in handle master cylinder.
- 2. hydraulic motorcycle brake system rigidity test frock according to claim 1, it is characterised in that:Described pushing tow Mechanism includes the first mounting bracket (2) being connected on rack body (1), and described the first mounting bracket (2) is provided with a spiral shell Pit (4), described screwed hole (4) inside spin connect a push rod (5), and axis direction and the handle master cylinder of the push rod (5) are lived The direction of motion of stopper rod is consistent, and the free end of push rod (5) and the outer face of handle main cylinder piston-rod offset.
- 3. hydraulic motorcycle brake system rigidity test frock according to claim 2, it is characterised in that:Described support The second mounting bracket (3) is connected with body (1), described linear displacement transducer (6) is connected to the second mounting bracket (3) On, the tail end end face elasticity of the reference test bar (7) of the linear displacement transducer (6) all the time with push rod (5) offsets.
- 4. hydraulic motorcycle brake system rigidity test frock according to claim 3, it is characterised in that:Described support Body (1) is provided with fix bar (8), and elongated hole is equipped with described the first mounting bracket (2) and the second mounting bracket (3) (9), described fix bar (8) is through the elongated hole (9) in the first mounting bracket (2) and the second mounting bracket (3), and first pacifies Dress support (2) and the second mounting bracket (3) are both connected in fix bar (8);Described elongated hole (9) is used to adjust push rod (5) With the spacing between rack body (1).
- 5. hydraulic motorcycle brake system rigidity test frock according to claim 2, it is characterised in that:The push rod (5) free end end face is arranged to sphere (10), and is offseted with the outer face of handle main cylinder piston-rod.
- 6. hydraulic motorcycle brake system rigidity test frock according to claim 3, it is characterised in that:The push rod (5) tail end end face is provided with a positioning hole (11), reference test bar (7) free end of the linear displacement transducer (6) and positioning hole (11) inwall elasticity offsets.
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CN201720824094.3U CN206847935U (en) | 2017-07-10 | 2017-07-10 | Hydraulic motorcycle brake system rigidity test frock |
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CN201720824094.3U CN206847935U (en) | 2017-07-10 | 2017-07-10 | Hydraulic motorcycle brake system rigidity test frock |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107219071A (en) * | 2017-07-10 | 2017-09-29 | 宁波赛福汽车制动有限公司 | Hydraulic motorcycle brake system rigidity test frock |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN107219071A (en) * | 2017-07-10 | 2017-09-29 | 宁波赛福汽车制动有限公司 | Hydraulic motorcycle brake system rigidity test frock |
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