CN206834067U - A kind of new automatic vertical coil winding machine - Google Patents
A kind of new automatic vertical coil winding machine Download PDFInfo
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- CN206834067U CN206834067U CN201621492906.0U CN201621492906U CN206834067U CN 206834067 U CN206834067 U CN 206834067U CN 201621492906 U CN201621492906 U CN 201621492906U CN 206834067 U CN206834067 U CN 206834067U
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- axle sleeve
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Abstract
Coil winding field is the utility model is related to, is a kind of new automatic vertical coil winding machine.It is mainly characterized by：It can automatically be moved up and down using vertical layout winding mould or coil rack, vertical winding displacement, drive shaft, tailstock automatic impaction coil die or coil rack, automatic winding displacement, automatic groove jump thread, remember the number of turns automatically, can multiple automatic continuous coilings of coil etc..Coil winding machine described in this patent mainly includes：E type pedestals, motor of the main shaft drives with reduction box and sprocket wheel, encoder, belt sprocket drive shaft axle sleeve, the bearing that belt sprocket drive shaft axle sleeve is fixed, belt sprocket drive shaft axle sleeve fixed bearing block, drive shaft cylinder, drive shaft lift connection plate, self-aligning thrust roller bearing, thrust force aligning bearing fixed seat, tailstock cylinder, tailstock bearing, coil frock pressing plate, creel stand fixed seat, slide rail, winding displacement motor, ball screw, creel stand Mobile base, coil frock, drive shaft, ball screw, tailstock bearing block, ball screw bearing.
Description
Technical field
The invention belongs to coil winding field, it is especially suitable for that a kind of winding volume is big, quality weight, single coil or more
Individual coil even around coil winding machine.
Background technology
Existing coil winder pattern has：1st, output par, c is that horizontal have axle coil winding machine, coil die or coil rack
It is fixed on screw or other frocks on output shaft；2nd, output par, c is shaftless coil winding machine, coil die or coil rack it is another
One end pressure compaction.The form of coil die has：1st, entirely around the i.e. two pieces of one of moulds of mould in left and right account for winding section entirely
Position, when removing axle, account for winding section position mould and coil still presses together, coil can be just removed with very big strength；
2nd, half around the i.e. two pieces of moulds in left and right respectively account for half coiling position, and when removing axle, mould coiling position can be freely movable.
When it is 1 that coil winding machine pattern, which is 1 coil die, because coil winding stress extrudes, take out stitches extremely difficult when enclosing；
Coil winding machine pattern is 1 coil die when being 2, take out stitches circle when be to facilitate, but because coil winding stress extrudes, coil die by
Power extrudes, and it is extremely difficult that coil die departs from axle.
When coil winding machine pattern is 2, horizontal is difficult multiple coil continuous coilings, although vertical solve multiple coils companies
Continuous coiling problem, but positioning accuracy request is assembled to mould, when precision is high, mold attaching/detaching difficulty is very big, and coiling power is beaten greatly
Discount.
Above no matter a kind of that mode, volume is big, the coil production of quality weight when, efficiency is low, and labor intensity is big, matter
It is poor to measure uniformity, is not suitable for continuous batch production.
The content of the invention
Volume is big, quality weight coil winding continuous production is poor, one straightforward difference of quality in order to solve, and labor intensity is big etc. asks
Topic, the present invention mechanical matched mold, there is axle positioning, take out axle automatically, solve the above problems very well by using automatic winding displacement.
Coil winding machine machine of the present invention include E types pedestal, motor of the main shaft drives with reduction box and sprocket wheel, encoder,
Belt sprocket drive shaft axle sleeve, chain, the bearing of belt sprocket drive shaft axle sleeve fixation, belt sprocket drive shaft axle sleeve fixing axle
Bearing, drive shaft cylinder, drive shaft lift connection plate, self-aligning thrust roller bearing, thrust force aligning bearing fixed seat, tailstock
Cylinder, tailstock bearing, coil frock pressing plate, creel stand fixed seat, slide rail, winding displacement motor, ball screw, creel stand Mobile base,
Coil frock, drive shaft, ball screw, tailstock bearing block, ball screw bearing.
Coil winding machine owner described in the utility model wants feature content：1. coil winding machine has an output shaft, output shaft possess driving,
Coil die or coil rack positioning function；2. the output shaft of coil winding machine is vertical, output shaft is vertical, possesses and reduces coil mould
Tool or 90 ° of rotary movements of coil rack；3. the output shaft of coil winding machine can be moved up and down flexibly, when output shaft extracts, from line
It is flexible that ring mould takes out coil；4. coil winding machine has tailstock cylinder, artificial locking coil die or coil rack step are reduced；⑤
Coil winding machine contains creel stand, winding displacement motor, slide rail, ball screw, winding displacement Mobile base etc., and they have line by Automated condtrol
Enclose wire arrangement function.
The beneficial effects of the utility model are：
Space is small
Efficiency high, automaticity are high
It is simple to operate, it is easy to use
Brief description of the drawings：
Fig. 1 is a kind of this practical new automatic vertical coil winding machine overall assembling figure, is entered with reference to Figure of description 1
One step illustrates the specific structural features of the present invention.
(1) is E type pedestals in figure, and (2) are motor of the main shaft drives with reduction box and sprocket wheel, and (3) are encoders, and (4) are
Belt sprocket drive shaft axle sleeve, (5) are chains, and (6) are the bearings that belt sprocket drive shaft axle sleeve is fixed, and (7) are that belt sprocket drives
Dynamic main shaft sleeve fixed bearing block, (8) are drive shaft cylinders, and (9) are drive shaft lift connection plates, and (10) are thrust force alignings
Roller bearing, (11) are thrust force aligning bearing fixed seats, and (12) are tailstock cylinders, and (13) are tailstock bearings, and (14) are coil works
Pressing plate is filled, (15) are creel stand fixed seats, and (16) are slide rails, and (17) are winding displacement motors, and (18) are ball screws, and (19) are winding displacements
Frame Mobile base, (20) are coil frocks, and (21) are drive shafts, and (22) are ball screws, and (23) are tailstock bearing blocks, and (24) are
Ball screw bearing.
Embodiment：
There is an E type groove E types pedestal (1) front end, and motor (2) base of main shaft drives with reduction box and sprocket wheel is fixed on E
Before on rear side of shape pedestal (1) on riser, encoder (3) be fixed on rear side of E types pedestal (1) before on riser, encoder (3) it is defeated
Shaft is concentric with the output shaft of motor (2) of the main shaft drives with reduction box and sprocket wheel and is connected, belt sprocket drive shaft axle sleeve (4)
Center be a square through hole, through hole is that gap coordinates with drive shaft (21), can freely up and down be moved, band chain wheel drive
Bearing (6) inner ring that main shaft sleeve is fixed is fixed on belt sprocket drive shaft axle sleeve (4), and belt sprocket drive shaft axle sleeve is fixed
Bearing (6) outer ring be fixed on by belt sprocket drive shaft axle sleeve fixed bearing block (7) on the downside of E types pedestal (1) by-level plate,
The sprocket wheel of motor (2) of the main shaft drives with reduction box and sprocket wheel and the sprocket wheel of belt sprocket drive shaft axle sleeve (4) are connected by chain (5)
Transmission is connect, the guest who is not a relative of drive shaft cylinder (8) (symmetrical 2) is fixed on the downside of the by-level plate of E types pedestal (1), driven
The output shaft of dynamic main shaft cylinder (8) is fixed in drive shaft lift connection plate (9), self-aligning thrust roller bearing (10) (two axles
Hold back-to-back) inner ring fasten and pass through belt sprocket drive shaft axle sleeve in the lower end of drive shaft (21), drive shaft (21)
(4) intermediate throughholes, the outer ring of self-aligning thrust roller bearing (10) (two bearings are back-to-back) is by thrust force aligning bearing fixed seat
(11) drive shaft lift connection plate (9) center is fixed on, the shell of tailstock cylinder (12) is fixed on level on E types pedestal (1)
On the upside of plate, output shaft is downward, and output shaft and belt sprocket drive shaft axle sleeve (4) central through hole are concentric, tailstock bearing (13) inner ring
Tailstock cylinder (12) output shaft end is fixed on, the outer ring of tailstock bearing (13) has tailstock bearing fixed seat (23) to be fixed on coil
Among frock pressing plate (14).Creel stand fixed seat (15) (upper and lower totally 2) is integrally fixed at the vertical of E types pedestal (1) right upper portion point
On plate, slide rail (16) right angle setting, slide rail (16) both ends are separately fixed on upper and lower creel stand fixed seat (15), ball screw
(18) parallel with slide rail (16), the inner ring of ball screw (18) both ends fixing bearing (24), the outer ring of bearing (24) is fixed on row
In coil holder fixed seat (15).The shell of winding displacement motor (17) is fixed in creel stand fixed seat (15), and winding displacement motor (17) is defeated
Shaft with ball screw (18) upper end is concentric is connected, creel stand Mobile base (19) by ball screw (18) and slide rail (16) among
By the way that when ball screw (18) rotates, creel stand Mobile base (19) is made accordingly to move up and down, coil frock (20) center side of being
Hole, coordinate with drive shaft (21) gap.
Before work, drive shaft cylinder (8) is withdrawn, and drive shaft (21) ejects upwards, coil, frock (20) center
Square hole passes through drive shaft (21), and tailstock cylinder (12) ejects coil frock pressing plate (14) coil pressing frock from retracted state
(20), it is necessary to which coiling wire rod is fixed in coil frock (20) by creel stand Mobile base (19).
During work, motor (2) rotation of the main shaft drives with reduction box and sprocket wheel drives belt sprocket drive shaft axle sleeve (4) to turn
Dynamic, belt sprocket drive shaft axle sleeve (4) rotation drives drive shaft (21) rotation, drive shaft (21) rotation, coil frock
(20) rotate, coil starts coiling, while the motor (2) of main drive belt reduction box and sprocket wheel rotates, and drives encoder (3) rotation
Turn, the number of turns starts to calculate.Winding displacement motor is controlled according to motor (2) rotary speed of main shaft drives with reduction box and sprocket wheel simultaneously
(17) rotary speed, according to the number of turns and initial conditions (just starting winding displacement direction) control winding displacement motor (17) direction of rotation.Coil
After reaching the corresponding number of turns, the motor (2) of main drive belt reduction box and sprocket wheel stops, and creel stand Mobile base (19) stops, driving
Main shaft cylinder (8) ejects, and drive shaft lift connection plate (9), which moves down, drives drive shaft (21) to depart from coil frock (20), tail
Seat cylinder (12) is withdrawn, it is possible to which coil frock one by one is removed.So can be with continuous production.
Claims (2)
1. a kind of new automatic vertical coil winding machine, it is characterized in that：1. E types pedestal (1) front end has two, [type groove gathers into folds up and down
As " E " letter, the bearing (6) that belt sprocket drive shaft axle sleeve is fixed is horizontal positioned, belt sprocket drive shaft axle sleeve (4) restraint zone
Bearing (6) inner ring that sprocket wheel drive shaft axle sleeve is fixed, outer ring is fixed on by belt sprocket drive shaft axle sleeve fixed bearing block (7)
Centre position on the downside of E types pedestal (1) by-level plate；The concentric tight set in drive shaft 2. (21) lower end is fixed on thrust force aligning roller
On bearing (10) inner ring, self-aligning thrust roller bearing (10) outer ring is fixed on drive shaft by thrust force aligning bearing fixed seat (11)
Among on the upside of lift connection plate (9), drive shaft (21) can be transported up and down by rotating come drive shaft lift connection plate (9)
It is dynamic, and thrust force aligning bearing fixed seat (11) is then relatively motionless；3. the base of motor (2) of the main shaft drives with reduction box and sprocket wheel
It is fixed on front lower position, the sprocket wheel and band chain wheel drive of motor (2) of the main shaft drives with reduction box and sprocket wheel on rear side of E types pedestal
The sprocket wheel of main shaft sleeve (4) is connected by chain (5), and drive shaft (21) is led to through the center of belt sprocket drive shaft axle sleeve (4)
Hole, when motor (2) of the main shaft drives with reduction box and sprocket wheel rotates, pass through chain (5) and drive belt sprocket drive shaft axle sleeve (4)
Synchronous rotary, drive shaft (21) also can synchronous rotary；4. drive shaft (21) can be in belt sprocket drive shaft axle sleeve (4)
Central through hole moves up and down and belt sprocket drive shaft axle sleeve (4) is motionless；5. the shell of drive shaft cylinder (8) is fixed on E types
The downside of pedestal (1) by-level plate, the output shaft of drive shaft cylinder (8) is fixed with drive shaft lift connection plate (9), drives
When the output shaft ejection of dynamic main shaft cylinder (8) is withdrawn, drive shaft lift connection plate (9), which is synchronously done, accordingly to be moved up and down, driving
Main shaft (21) also can synchronously move up and down with drive shaft lift connection plate (9)；6. the shell of tailstock cylinder (12) is fixed on E
Middle on the upside of level board on type pedestal (1), output shaft and drive shaft (21) are concentric, and the inner ring of tailstock bearing (13) is fixed on tail
On seat cylinder (12) output shaft and with one heart, tailstock bearing (13) outer ring is fixed on coil frock pressing plate (14) center, coil frock
Tailstock cylinder (12) output shaft does not turn when pressing plate (14) rotates；7. drive shaft (21) can pass freely through coil frock (20) center
Through hole, coil frock (20) synchronous rotary when drive shaft (21) rotates, tailstock cylinder (12) output shaft can when ejecting completely
Coil pressing frock (20), and coil frock pressing plate (14) center can cover the upper end of drive shaft (21)；8. arrange
Coil holder fixed seat (15) is fixed on E types pedestal (1), and slide rail (16) is fixed in creel stand fixed seat (15) by both ends, rolling
Ballscrew (18) is parallel with slide rail (16), and ball screw (18) both ends have bearing fixed up and down, and ball screw is rotatable；⑨
Winding displacement motor (17) is fixed in creel stand fixed seat (15), and winding displacement motor (17) output shaft and ball screw (18) upper end are concentric
It is connected；10. slide rail (16) passes through creel stand Mobile base (19), creel stand Mobile base (19) can only be done up and down on slide rail (16)
Mobile, leading screw bearing (22) covers ball screw (18) and is fixed on creel stand Mobile base, due to the silk of ball screw (18)
Thick stick bearing (22), creel stand Mobile base (19) ball screw (18) only when winding displacement motor (17) rotates rotates, so as to drive
Creel stand Mobile base (19), which is done, accordingly to be moved up and down.
2. a kind of new automatic vertical coil winding machine described in claim 1, it is characterized in that：This coil winding machine can be used for different coils
Coiling.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621492906.0U CN206834067U (en) | 2016-12-17 | 2016-12-17 | A kind of new automatic vertical coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621492906.0U CN206834067U (en) | 2016-12-17 | 2016-12-17 | A kind of new automatic vertical coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206834067U true CN206834067U (en) | 2018-01-02 |
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ID=60779674
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621492906.0U Active CN206834067U (en) | 2016-12-17 | 2016-12-17 | A kind of new automatic vertical coil winding machine |
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| Country | Link |
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| CN (1) | CN206834067U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108231399A (en) * | 2016-12-17 | 2018-06-29 | 深圳市安托山特种机电有限公司 | A kind of new automatic vertical coil winding machine |
-
2016
- 2016-12-17 CN CN201621492906.0U patent/CN206834067U/en active Active
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108231399A (en) * | 2016-12-17 | 2018-06-29 | 深圳市安托山特种机电有限公司 | A kind of new automatic vertical coil winding machine |
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