CN108231399A - A kind of new automatic vertical coil winding machine - Google Patents
A kind of new automatic vertical coil winding machine Download PDFInfo
- Publication number
- CN108231399A CN108231399A CN201611215208.0A CN201611215208A CN108231399A CN 108231399 A CN108231399 A CN 108231399A CN 201611215208 A CN201611215208 A CN 201611215208A CN 108231399 A CN108231399 A CN 108231399A
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- driving spindle
- fixed
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- bearing
- axle sleeve
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- H—ELECTRICITY
- H01—ELECTRIC ELEMENTS
- H01F—MAGNETS; INDUCTANCES; TRANSFORMERS; SELECTION OF MATERIALS FOR THEIR MAGNETIC PROPERTIES
- H01F41/00—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties
- H01F41/02—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets
- H01F41/04—Apparatus or processes specially adapted for manufacturing or assembling magnets, inductances or transformers; Apparatus or processes specially adapted for manufacturing materials characterised by their magnetic properties for manufacturing cores, coils, or magnets for manufacturing coils
- H01F41/06—Coil winding
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- Power Engineering (AREA)
- Manufacturing & Machinery (AREA)
- Manufacture Of Motors, Generators (AREA)
Abstract
The present invention relates to coil winding fields, are a kind of new automatic vertical coil winding machines.It is mainly characterized by：It can be moved up and down automatically using vertical layout winding mould or coil rack, vertical winding displacement, driving spindle, tailstock automatic impaction coil die or coil rack, automatic winding displacement, automatic groove jump thread remember the number of turns automatically, can multiple automatic continuous coilings of coil etc..Coil winding machine of the present invention mainly includes：E type pedestals, motor of the main shaft drives with reduction box and sprocket wheel, encoder, belt sprocket driving spindle axle sleeve, the fixed bearing of belt sprocket driving spindle axle sleeve, belt sprocket driving spindle axle sleeve fixed bearing block, driving spindle cylinder, driving spindle lift connection plate, self-aligning thrust roller bearing, thrust force aligning bearing fixed seat, tailstock cylinder, tailstock bearing, coil tooling pressing plate, creel stand fixed seat, sliding rail, winding displacement motor, ball screw, creel stand Mobile base, coil tooling, driving spindle, ball screw, tailstock bearing block, ball screw bearing.
Description
Technical field
The invention belongs to coil winding field, it is especially suitable for that a kind of winding volume is big, quality weight, single coil or more
A coil even around coil winding machine.
Background technology
Existing coil winder pattern has：1st, output par, c is that horizontal have axis coil winding machine, coil die or coil rack
It is fixed on output shaft with screw or other toolings；2nd, output par, c is shaftless coil winding machine, coil die or coil rack it is another
One end pressure compaction.The form of coil die has：1st, entirely around the i.e. two pieces of one of molds of mold in left and right account for winding section entirely
Position when removing axis, accounts for winding section position mould and coil still presses together, coil can be just removed with very big strength；
2nd, half around the i.e. two pieces of molds in left and right respectively account for half coiling position, and when removing axis, mold coiling position can be freely movable.
When it is 1 that coil winding machine pattern, which is 1 coil die, since coil winding stress squeezes, take out stitches extremely difficult when enclosing；
Coil winding machine pattern is 1 coil die when being 2, take out stitches circle when be to facilitate, but since coil winding stress squeezes, coil die by
Power squeezes, and it is extremely difficult that coil die is detached from axis.
When coil winding machine pattern is 2, horizontal is difficult multiple coil continuous coilings, although vertical solve multiple coils companies
Continuous coiling problem, but positioning accuracy request is assembled to mold, when precision is high, mold attaching/detaching is difficult, and coiling power is beaten greatly
Discount.
Above no matter a kind of that mode, volume is big, the coil production of quality weight when, inefficiency, labor intensity is big, matter
It is poor to measure consistency, is not suitable for continuous batch production.
Invention content
Volume is big, quality weight coil winding continuous production is poor, one straightforward difference of quality in order to solve, and labor intensity is big etc. asks
Topic, for the present invention by using automatic winding displacement, mechanical matched mold has axis positioning, takes out axis automatically, solves the above problems very well.
Coil winding machine machine of the present invention include E types pedestal, motor of the main shaft drives with reduction box and sprocket wheel, encoder,
Belt sprocket driving spindle axle sleeve, chain, the fixed bearing of belt sprocket driving spindle axle sleeve, belt sprocket driving spindle axle sleeve are fixed
Bearing block, driving spindle cylinder, driving spindle lift connection plate, self-aligning thrust roller bearing, thrust force aligning bearing fixed seat, tail
Seat cylinder, tailstock bearing, coil tooling pressing plate, creel stand fixed seat, sliding rail, winding displacement motor, ball screw, creel stand movement
Seat, coil tooling, driving spindle, ball screw, tailstock bearing block, ball screw bearing.
Coil winding machine owner of the present invention wants feature content：1. coil winding machine has output shaft, output shaft has driving, coil
Mold or coil rack positioning function；2. the output shaft of coil winding machine is vertical, output shaft is vertical, have reduce coil die or
90 ° of rotary movements of coil rack；3. the output shaft of coil winding machine can be moved up and down flexibly, when output shaft extracts, from coil mould
It is flexible that tool takes out coil；4. coil winding machine has tailstock cylinder, artificial locking coil die or coil rack step are reduced；5. coiling
Machine contains creel stand, winding displacement motor, sliding rail, ball screw, winding displacement Mobile base etc., they have coil row by automation control
Line function.
The beneficial effects of the invention are as follows：
Space is small
Efficient, high degree of automation
It is easy to operate, it is easy to use
Description of the drawings：
Fig. 1 is a kind of new automatic vertical coil winding machine overall assembling figure of the present invention, with reference to the accompanying drawings of the specification 1 into one
Step illustrates the specific structural features of the present invention.
(1) is E type pedestals in figure, and (2) are motor of the main shaft drives with reduction box and sprocket wheel, and (3) are encoders, and (4) are
Belt sprocket driving spindle axle sleeve, (5) are chains, and (6) are the fixed bearings of belt sprocket driving spindle axle sleeve, and (7) are that belt sprocket drives
Dynamic main shaft sleeve fixed bearing block, (8) are driving spindle cylinders, and (9) are driving spindle lift connection plates, and (10) are thrust force alignings
Roller bearing, (11) are thrust force aligning bearing fixed seats, and (12) are tailstock cylinders, and (13) are tailstock bearings, and (14) are coil works
Pressing plate is filled, (15) are creel stand fixed seats, and (16) are sliding rails, and (17) are winding displacement motors, and (18) are ball screws, and (19) are winding displacements
Frame Mobile base, (20) are coil toolings, and (21) are driving spindles, and (22) are ball screws, and (23) are tailstock bearing blocks, and (24) are
Ball screw bearing
Specific embodiment：
E type grooves that there are one E types pedestal (1) front ends, motor (2) pedestal of main shaft drives with reduction box and sprocket wheel to be fixed on E
On rear side of shape pedestal (1) on the riser of front, encoder (3) is fixed on rear side of E types pedestal (1) on the riser of front, encoder (3) it is defeated
Shaft is concentric with the output shaft of motor (2) of the main shaft drives with reduction box and sprocket wheel and connect, belt sprocket driving spindle axle sleeve (4)
Center be a rectangular through-hole, through-hole and driving spindle (21) are clearance fits, can freely up and down be moved, belt sprocket driving
The fixed bearing of main shaft sleeve (6) inner ring is fixed on belt sprocket driving spindle axle sleeve (4), and belt sprocket driving spindle axle sleeve is fixed
Bearing (6) outer ring be fixed on the downside of E types pedestal (1) by-level plate by belt sprocket driving spindle axle sleeve fixed bearing block (7),
The sprocket wheel of motor (2) of the main shaft drives with reduction box and sprocket wheel and the sprocket wheel of belt sprocket driving spindle axle sleeve (4) are connected by chain (5)
Transmission is connect, the guest who is not a relative of driving spindle cylinder (8) (symmetrical 2) is fixed on the downside of the by-level plate of E types pedestal (1), drives
The output shaft of dynamic main shaft cylinder (8) is fixed in driving spindle lift connection plate (9), self-aligning thrust roller bearing (10) (two axis
Hold back-to-back) inner ring fasten in the lower end of driving spindle (21), driving spindle (21) is across belt sprocket driving spindle axle sleeve
(4) intermediate throughholes, the outer ring of self-aligning thrust roller bearing (10) (two bearings are back-to-back) is by thrust force aligning bearing fixed seat
(11) driving spindle lift connection plate (9) center is fixed on, the shell of tailstock cylinder (12) is fixed on level on E types pedestal (1)
On the upside of plate, output shaft is downward, and output shaft and belt sprocket driving spindle axle sleeve (4) central through hole are concentric, tailstock bearing (13) inner ring
Tailstock cylinder (12) output shaft end is fixed on, the outer ring of tailstock bearing (13) has tailstock bearing fixed seat (23) to be fixed on coil
Tooling pressing plate (14) is intermediate.Creel stand fixed seat (15) (totally 2 above and below) is integrally fixed at the vertical of E types pedestal (1) right upper portion point
On plate, sliding rail (16) right angle setting, sliding rail (16) both ends are separately fixed on upper and lower creel stand fixed seat (15), ball screw
(18) parallel with sliding rail (16), the inner ring of ball screw (18) both ends fixing bearing (24), the outer ring of bearing (24) is fixed on row
In coil holder fixed seat (15).The shell of winding displacement motor (17) is fixed in creel stand fixed seat (15), and winding displacement motor (17) is defeated
Shaft with ball screw (18) upper end is concentric is connected, creel stand Mobile base (19) is intermediate by ball screw (18) and sliding rail (16)
Pass through, when ball screw (18) rotates, creel stand Mobile base (19) work accordingly moves up and down, coil tooling (20) center side of being
Hole, with driving spindle (21) clearance fit.
Before work, driving spindle cylinder (8) is withdrawn, and driving spindle (21) ejects upwards, coil, tooling (20) center
Square hole passes through driving spindle (21), and tailstock cylinder (12) ejects coil tooling pressing plate (14) coil pressing tooling from retracted state
(20), coiling wire rod is needed to be fixed in coil tooling (20) by creel stand Mobile base (19).
During work, motor (2) rotation of the main shaft drives with reduction box and sprocket wheel drives belt sprocket driving spindle axle sleeve (4) to turn
Dynamic, belt sprocket driving spindle axle sleeve (4) rotation drives driving spindle (21) to rotate, driving spindle (21) rotation, coil tooling
(20) it rotates, coil starts coiling, while motor (2) rotation of the main driving with reduction box and sprocket wheel, and encoder (3) is driven to revolve
Turn, the number of turns starts to calculate.Winding displacement motor is controlled according to motor (2) rotary speed of main shaft drives with reduction box and sprocket wheel simultaneously
(17) rotary speed, according to the number of turns and initial conditions (just starting winding displacement direction) control winding displacement motor (17) direction of rotation.Coil
After reaching the corresponding number of turns, main motor (2) of the driving with reduction box and sprocket wheel stops, and creel stand Mobile base (19) stops, driving
Main shaft cylinder (8) ejects, and driving spindle lift connection plate (9), which moves down, drives driving spindle (21) to be detached from coil tooling (20), tail
Seat cylinder (12) is withdrawn, it is possible to which coil tooling one by one is removed.It in this way can be with continuous production.
Claims (2)
1. a kind of new automatic vertical coil winding machine, it is characterized in that：There are two [type groove gathers into folds up and down for E types pedestal 1. (1) front end
As " E " letter, the fixed bearing of belt sprocket driving spindle axle sleeve (6) is horizontal positioned, belt sprocket driving spindle axle sleeve (4) restraint zone
The fixed bearing of sprocket wheel driving spindle axle sleeve (6) inner ring, outer ring are fixed on by belt sprocket driving spindle axle sleeve fixed bearing block (7)
Centre position on the downside of E types pedestal (1) by-level plate；The concentric fixed fixed thrust force aligning Roller Shaft in driving spindle 2. (21) lower end
It holds on (10) inner ring, self-aligning thrust roller bearing (10) outer ring is fixed on driving spindle liter by thrust force aligning bearing fixed seat (11)
It drops among on the upside of connecting plate (9), driving spindle (21) can rotate and driving spindle lift connection plate (9) and thrust force aligning bearing
Fixed seat (11) is motionless；3. the pedestal of motor (2) of the main shaft drives with reduction box and sprocket wheel is fixed on rear side of E types pedestal under front
Position, the sprocket wheel of motor (2) of the main shaft drives with reduction box and sprocket wheel and the sprocket wheel of belt sprocket driving spindle axle sleeve (4) are by chain
(5) it connects, driving spindle (21) is across the central through hole of belt sprocket driving spindle axle sleeve (4), and main shaft drives are with reduction box and chain
During motor (2) rotation of wheel, belt sprocket driving spindle axle sleeve (4) synchronous rotary, driving spindle (21) are driven by chain (5)
It can synchronous rotary；4. driving spindle (21) can move up and down in the central through hole of belt sprocket driving spindle axle sleeve (4) and with chain
Wheel drive main shaft sleeve (4) is motionless；5. the shell of driving spindle cylinder (8) is fixed under E types pedestal (1) by-level plate
Side, the output shaft and driving spindle lift connection plate (9) of driving spindle cylinder (8) are fixed, the output shaft of driving spindle cylinder (8)
When ejection is withdrawn, driving spindle lift connection plate (9) is synchronized to do and accordingly be moved up and down, and driving spindle (21) can also be led with driving
Axis lift connection plate (9), which synchronizes, to be moved up and down；6. the shell of tailstock cylinder (12) is fixed on E types pedestal (1) on the upside of level board
Centre, output shaft and driving spindle (21) are concentric, and the inner ring of tailstock bearing (13) is fixed on tailstock cylinder (12) output shaft simultaneously
With one heart, tailstock bearing (13) outer ring is fixed on coil tooling pressing plate (14) center, tailstock gas when coil tooling pressing plate (14) rotates
Cylinder (12) output shaft does not turn；7. driving spindle (21) can pass freely through coil tooling (20) central through hole, driving spindle (21) rotation
Coil tooling (20) synchronous rotary when turning, when tailstock cylinder (12) output shaft ejects completely can coil pressing tooling (20), and
And coil tooling pressing plate (14) center can cover the upper end of driving spindle (21)；8. creel stand fixed seat (15) is fixed on E
On type pedestal (1), sliding rail (16) is fixed on by both ends in creel stand fixed seat (15), and ball screw (18) is flat with sliding rail (16)
Row, ball screw (18) both ends have bearing fixed up and down, and ball screw is rotatable；9. winding displacement motor (17) is fixed on winding displacement
In frame fixed seat (15), winding displacement motor (17) output shaft with ball screw (18) upper end is concentric is connected；10. sliding rail (16) passes through
Creel stand Mobile base (19), creel stand Mobile base (19) can only move up and down on sliding rail (16), and leading screw bearing (22) covers
Ball screw (18) is simultaneously fixed on creel stand Mobile base, due to the leading screw bearing (22) of ball screw (18), creel stand movement
Seat (19) ball screw (18) only when winding displacement motor (17) rotates rotates, so as to which creel stand Mobile base (19) be driven to do accordingly
It moves up and down.
2. a kind of new automatic vertical coil winding machine described in claim 1, it is characterized in that：This coil winding machine can be used for different coils
Coiling, such as round wires, flat wire bare wire circle and the coil with skeleton etc..
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611215208.0A CN108231399A (en) | 2016-12-17 | 2016-12-17 | A kind of new automatic vertical coil winding machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201611215208.0A CN108231399A (en) | 2016-12-17 | 2016-12-17 | A kind of new automatic vertical coil winding machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN108231399A true CN108231399A (en) | 2018-06-29 |
Family
ID=62657184
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201611215208.0A Pending CN108231399A (en) | 2016-12-17 | 2016-12-17 | A kind of new automatic vertical coil winding machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN108231399A (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110718342A (en) * | 2019-10-14 | 2020-01-21 | 杨松艳 | Graphene shielded cable processing equipment |
| CN112908690A (en) * | 2021-01-15 | 2021-06-04 | 重庆仟知佳科技有限公司 | Multifunctional winding machine for inductor production |
| CN112955991A (en) * | 2018-10-26 | 2021-06-11 | 菲尼克斯电气公司 | Winding device for winding relay coil wire |
Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102364644A (en) * | 2010-06-21 | 2012-02-29 | 日特机械工程株式会社 | Coiling machine and method for manufacturing air-core coil |
| CN206834067U (en) * | 2016-12-17 | 2018-01-02 | 深圳市安托山特种机电有限公司 | A kind of new automatic vertical coil winding machine |
-
2016
- 2016-12-17 CN CN201611215208.0A patent/CN108231399A/en active Pending
Patent Citations (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN102364644A (en) * | 2010-06-21 | 2012-02-29 | 日特机械工程株式会社 | Coiling machine and method for manufacturing air-core coil |
| CN206834067U (en) * | 2016-12-17 | 2018-01-02 | 深圳市安托山特种机电有限公司 | A kind of new automatic vertical coil winding machine |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN112955991A (en) * | 2018-10-26 | 2021-06-11 | 菲尼克斯电气公司 | Winding device for winding relay coil wire |
| CN110718342A (en) * | 2019-10-14 | 2020-01-21 | 杨松艳 | Graphene shielded cable processing equipment |
| CN112908690A (en) * | 2021-01-15 | 2021-06-04 | 重庆仟知佳科技有限公司 | Multifunctional winding machine for inductor production |
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