CN206828969U - A kind of high pier stud bearing platform counter-force prepressing device - Google Patents

A kind of high pier stud bearing platform counter-force prepressing device Download PDF

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CN206828969U
CN206828969U CN201720464047.2U CN201720464047U CN206828969U CN 206828969 U CN206828969 U CN 206828969U CN 201720464047 U CN201720464047 U CN 201720464047U CN 206828969 U CN206828969 U CN 206828969U
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fixed
bearing platform
preloading
high pier
frame
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董云彪
倪坤林
殷本林
赵春生
曹得生
郭鲲鹏
蒋爱民
张淼
戴声茂
曹刚
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Sinohydro Bureau 7 Co Ltd
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Sinohydro Bureau 7 Co Ltd
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Abstract

本实用新型公开了一种高墩柱承重平台反力预压装置。包括:预压部,设置于承重平台预压监测位置,包括承压梁和锚具;反力架部,设置于墩底承台上方、预压部竖直下方,包括由上层架和底架构成夹层结构的反力支架,夹层结构之间固定有液压油缸,上层架顶面与预埋杆一端锚固固定,预埋杆穿过底架埋置在墩底承台中固定;张拉钢缆上端与通过锚具锚固固定于承压梁上平面,下端依次穿过反力架部的上层架、液压油缸、底架后通过锚具与底架底面锚固固定。本实用新型预压装置能够很好地实现预压安全监测,监测过程耗时少,监测预压成本低,操作方便,荷载数据能较好的控制。特别适用于高墩结构承重平台的预压监测。

The utility model discloses a counterforce preloading device for a load-bearing platform of a high pier column. It includes: the preloading part, which is set at the preloading monitoring position of the load-bearing platform, including the bearing beams and anchors; It is a reaction force support with a sandwich structure, a hydraulic cylinder is fixed between the sandwich structures, the top surface of the upper frame is anchored to one end of the pre-embedded rod, and the pre-embedded rod passes through the bottom frame and is embedded in the bottom cap of the pier to be fixed; the upper end of the tensioned steel cable It is anchored and fixed on the upper plane of the pressure beam through anchors, and the lower end passes through the upper frame, hydraulic cylinder, and bottom frame of the reaction force frame in turn, and then is anchored and fixed with the bottom surface of the bottom frame through anchors. The preloading device of the utility model can well realize the preloading safety monitoring, the monitoring process takes less time, the monitoring preloading cost is low, the operation is convenient, and the load data can be better controlled. It is especially suitable for preload monitoring of load-bearing platforms with high pier structures.

Description

一种高墩柱承重平台反力预压装置A counter force preloading device for a load-bearing platform with high pier columns

技术领域technical field

本实用新型属于建筑安全监测技术领域,尤其属于承重平台建造安全监测技术领域,特别涉及一种高墩柱承重平台反力预压装置。The utility model belongs to the technical field of building safety monitoring, in particular to the technical field of load-bearing platform construction safety monitoring, in particular to a counterforce preloading device for a load-bearing platform of high pier columns.

背景技术Background technique

在高墩柱建造施工中,通常需要搭建建筑临时承重平台,平台作为高墩柱建造的辅助设施,为了为保障施工的质量与安全,需要对作为承重平台的临时性结构进行预压监测。In the construction of high pier columns, it is usually necessary to build a temporary load-bearing platform for the building. The platform is used as an auxiliary facility for the construction of high pier columns. In order to ensure the quality and safety of the construction, it is necessary to monitor the preloading of the temporary structure as the load-bearing platform.

承重平台的传统预压方式一般采用堆载预压,以检验性承重平台的变形情况和安全稳定性。堆载预压存在较多问题,由于预压荷载较大,预压施工面积较小,使得堆载预压物位置较高,如平台变形出现异常时,对平台卸载速度慢,不能及时消除潜在危险源,存在较大安全隐患;同时堆载预压物通过频繁吊装的高空作业,作业时间长,效率低,且堆载平衡控制困难,预压监测效果不能满足需要。The traditional preloading method of the load-bearing platform generally adopts heap load preloading to check the deformation and safety and stability of the load-bearing platform. There are many problems in the preloading preloading. Due to the large preloading load and the small preloading construction area, the position of the preloading preloading objects is relatively high. If there is an abnormal deformation of the platform, the unloading speed of the platform is slow, and the potential damage cannot be eliminated in time. Hazardous source, there are great safety hazards; at the same time, the high-altitude operation where the preloaded objects are frequently hoisted, the operation time is long, the efficiency is low, and the load balance control is difficult, and the preloading monitoring effect cannot meet the needs.

发明内容Contents of the invention

本实用新型根据现有技术的不足公开了一种高墩柱承重平台反力预压装置。本实用新型目的是提供一种更安全,效率更高,监测准确的采用反力预压方式实现承重平台检验监测的装置。According to the deficiencies of the prior art, the utility model discloses a counterforce preloading device for a load-bearing platform of a high pier column. The purpose of the utility model is to provide a safer, more efficient and more accurate monitoring device which adopts the counter force preloading method to realize the inspection and monitoring of the load-bearing platform.

本实用新型通过以下技术方案实现:The utility model is realized through the following technical solutions:

高墩柱承重平台反力预压装置,其特征在于:包括预压部、反力架部和张拉钢缆;The counter force preloading device of the high pier column bearing platform is characterized in that it includes a preloading part, a counter force frame part and a tension steel cable;

预压部,设置于承重平台预压监测位置,包括承压梁和锚具;The preloading part is set at the preloading monitoring position of the bearing platform, including bearing beams and anchors;

反力架部,设置于墩底承台上方、预压部竖直下方,包括由上层架和底架构成夹层结构的反力支架,夹层结构之间固定有液压油缸,上层架顶面与预埋杆一端锚固固定,预埋杆穿过底架埋置在墩底承台中固定;The reaction force frame part is set above the pier bottom bearing platform and vertically below the preloading part, including the reaction force support with a sandwich structure formed by the upper frame and the bottom frame. A hydraulic cylinder is fixed between the sandwich structures. One end of the buried rod is anchored and fixed, and the pre-embedded rod passes through the underframe and is embedded in the pier cap;

张拉钢缆上端与通过锚具锚固固定于承压梁上平面,下端依次穿过反力架部的上层架、液压油缸、底架后通过锚具与底架底面锚固固定。The upper end of the tension steel cable is anchored and fixed on the upper plane of the pressure beam through anchors, and the lower end passes through the upper frame, hydraulic cylinder, and bottom frame of the reaction frame in turn, and then is anchored to the bottom surface of the bottom frame by anchors.

进一步所述承压梁包括平行设置的两根工字钢梁和上、下平面焊接固定的钢板,上、下平面焊接固定的钢板中心有孔,锚具固定于上平面钢板表面,张拉钢缆穿过钢板中心孔和两工字钢梁中间与锚具锚固固定。在承压梁上、下平面钢板之间还可以设置竖直的加强筋。Further, the pressure beam includes two I-shaped steel beams arranged in parallel and steel plates welded and fixed on the upper and lower planes. There is a hole in the center of the steel plates welded and fixed on the upper and lower planes. The cable passes through the central hole of the steel plate and the middle of the two I-shaped steel beams and is anchored and fixed with the anchor. Vertical stiffeners can also be arranged between the upper and lower plane steel plates of the pressure beam.

进一步所述上层架和底架均由工字钢梁构成,每个反力架部设置两组预埋杆。所述预埋杆与底架通过螺栓可分离联接。Further, both the upper frame and the bottom frame are composed of I-shaped steel beams, and two sets of pre-embedded rods are arranged on each reaction force frame. The pre-embedded rod is detachably connected to the bottom frame through bolts.

所述预埋杆底端预焊有横向加强筋并埋置在墩底承台中固定。The bottom end of the pre-embedded rod is pre-welded with transverse reinforcing ribs and embedded in the bottom cap of the pier for fixing.

本实用新型有益性:本实用新型提供了一种模拟荷载情况下的预压装置,能够很好地实现预压安全监测,监测过程耗时少,监测预压成本低,操作方便,荷载数据能较好的控制。特别适用于高墩结构承重平台的预压监测。本实用新型能模拟堆载预压情况下的荷载,预压全程只需要少量操作人员配合,施工操作方便;较堆载预压方式,免去了荷载加载的漫长过程,降低了安全隐患;反力架预压所涉及的使用材料较少,一般均使用工地常见的工字钢、钢筋和张拉设备等,节约成本。Beneficiality of the utility model: the utility model provides a preloading device under simulated load conditions, which can well realize the preloading safety monitoring, the monitoring process takes less time, the monitoring preloading cost is low, the operation is convenient, and the load data can be better control. It is especially suitable for preload monitoring of load-bearing platforms with high pier structures. The utility model can simulate the load in the case of heap load preloading, and only needs a small number of operators to cooperate in the whole process of preloading, and the construction operation is convenient; compared with the heap load preloading method, the long process of load loading is eliminated, and the safety hazard is reduced; The use of materials involved in the preloading of the force frame is less, and the I-beams, steel bars and tensioning equipment that are common on the construction site are generally used to save costs.

附图说明Description of drawings

图1是本实用新型预压装置安装示意图;Fig. 1 is the schematic diagram of installation of the preloading device of the present utility model;

图2是本实用新型预压装置预压部结构示意图;Fig. 2 is a structural schematic diagram of the preloading part of the preloading device of the present invention;

图3是本实用新型预压装置反力架部侧视结构示意图;Fig. 3 is a schematic diagram of the side view structure of the counter force frame part of the preloading device of the present invention;

图4是本实用新型预压装置反力架部正视结构示意图。Fig. 4 is a schematic structural diagram of the front view of the reaction force frame part of the preloading device of the present invention.

图中,1是预压部,2是反力架部,3是张拉钢缆,11是承压梁,12是锚具,21是上层架,22是底架,23是油缸,24是预埋杆,25是上锚具,26是下锚具。In the figure, 1 is the preloading part, 2 is the reaction frame part, 3 is the tension steel cable, 11 is the pressure beam, 12 is the anchor, 21 is the upper frame, 22 is the bottom frame, 23 is the oil cylinder, 24 is the Embedded rod, 25 is upper anchorage, and 26 is lower anchorage.

具体实施方式detailed description

下面通过实施例对本实用新型进行具体的描述,实施例只用于对本实用新型进行进一步的说明,不能理解为对本实用新型保护范围的限制,本领域的技术人员根据上述本实用新型的内容作出的一些非本质的改进和调整也属于本实用新型保护的范围。The utility model is specifically described below through the examples, the examples are only used to further illustrate the utility model, and can not be interpreted as limiting the protection scope of the utility model, those skilled in the art make according to the above-mentioned content of the utility model Some non-essential improvements and adjustments also belong to the protection scope of the utility model.

结合附图。In conjunction with the accompanying drawings.

如图所示,高墩柱承重平台反力预压装置,包括预压部1、反力架部2和张拉钢缆3。As shown in the figure, the reaction force preloading device of the high pier column bearing platform includes a preloading part 1, a reaction force frame part 2 and a tensioning steel cable 3.

预压部1,设置于承重平台预压监测位置,包括承压梁11和锚具12;The preloading part 1 is set at the preloading monitoring position of the load-bearing platform, including the bearing beam 11 and the anchor 12;

反力架部2,设置于墩底承台上方、预压部1竖直下方,包括由上层架21和底架22构成夹层结构的反力支架,夹层结构之间固定有液压油缸23,上层架21顶面与预埋杆24一端锚固固定,预埋杆24穿过底架22埋置在墩底承台中固定;The reaction force frame part 2 is arranged above the pier bottom cap and vertically below the preloading part 1, and includes a reaction force support with a sandwich structure composed of an upper frame 21 and a bottom frame 22. A hydraulic cylinder 23 is fixed between the sandwich structures. The top surface of the frame 21 and one end of the embedded rod 24 are anchored and fixed, and the embedded rod 24 passes through the bottom frame 22 and is embedded in the bottom cap of the pier to be fixed;

张拉钢缆3上端与通过锚具12锚固固定于承压梁11上平面,下端依次穿过反力架部2的上层架21、液压油缸23、底架22后通过下锚具26与底架22底面锚固固定。The upper end of the tension steel cable 3 is anchored and fixed on the upper plane of the pressure beam 11 through the anchorage 12, and the lower end passes through the upper frame 21 of the reaction force frame part 2, the hydraulic cylinder 23, and the bottom frame 22, and then passes through the lower anchorage 26 and the bottom frame. The bottom surface of frame 22 is anchored and fixed.

承压梁11包括平行设置的两根工字钢梁和上、下平面焊接固定的钢板,上、下平面焊接固定的钢板中心有孔,锚具12固定于上平面钢板表面,张拉钢缆3穿过钢板中心孔和两工字钢梁中间与锚具12锚固固定。在承压梁上、下平面钢板之间还可以设置竖直的加强筋。The pressure beam 11 includes two I-shaped steel beams arranged in parallel and steel plates welded and fixed on the upper and lower planes. There is a hole in the center of the steel plates welded and fixed on the upper and lower planes. 3. Go through the central hole of the steel plate and the middle of the two I-beams and fix it with the anchor 12. Vertical stiffeners can also be arranged between the upper and lower plane steel plates of the pressure beam.

上层架21和底架22均由工字钢梁构成,每个反力架部设置两组预埋杆24。Both the upper frame 21 and the bottom frame 22 are made of I-shaped steel beams, and two groups of embedded rods 24 are arranged on each reaction force frame.

预埋杆24与底架22通过螺栓可分离联接。The pre-embedded rod 24 is detachably connected with the underframe 22 through bolts.

预埋杆24底端预焊有横向加强筋并埋置在墩底承台中固定。The bottom end of the pre-embedded rod 24 is pre-welded with transverse reinforcing ribs and embedded in the bottom cap of the pier for fixing.

装置的安装:采用塔吊配合人工的方式由上至下安装。首先根据现场受力情况,确定预压部1的安装位置,采用塔吊吊装至施工临时承重平台,然后安装承压梁11、锚具12和张拉钢缆3。张拉钢缆3上端通过锚具12锁定,下端自由垂落至下方平台。Installation of the device: use the tower crane to cooperate with manual installation from top to bottom. First, determine the installation location of the preloading part 1 according to the force on site, and hoist it to the construction temporary load-bearing platform by tower crane, and then install the pressure beam 11, anchorage 12 and tension steel cable 3. The upper end of the tension steel cable 3 is locked by the anchorage 12, and the lower end freely hangs down to the platform below.

在下方墩底承台浇筑时预埋固结预埋杆24,本实用新型采用两组预埋杆24连接一个反力架部2结构;组装反力架部2,由下至上依次在预埋杆24上安装底架22、油缸23、上层架21,其中底架22与预埋杆24连接固定螺栓可拆卸,上层架21顶面通过上锚具25与预埋杆24锚固固定。The pre-embedded and consolidated pre-embedded rods 24 are pre-embedded when pouring the lower pier cap, and the utility model uses two sets of pre-embedded rods 24 to connect a reaction force frame part 2 structure; Underframe 22, oil cylinder 23, and upper frame 21 are installed on the bar 24, wherein the underframe 22 is connected with the embedded rod 24 with detachable bolts, and the top surface of the upper frame 21 is anchored and fixed with the upper anchor 25 and the embedded rod 24.

张拉钢缆3穿过上层架21、油缸23后,通过下锚具26锁定在底架22下表面。将油泵的与油缸23连接,即完成了一定高墩柱临时承重平台反力预压装置的安装。After the tension steel cable 3 passes through the upper frame 21 and the oil cylinder 23, it is locked on the lower surface of the underframe 22 by the lower anchor 26. The oil pump is connected with the oil cylinder 23, and the installation of the counter force preloading device of a certain high pier column temporary load-bearing platform has been completed.

监测应用时:将底架22与预埋杆24连接固定螺栓解除锁定,上层架21在锚固固定状态,油缸23加力时不产生任何位移,底架22的允许向下移动。完成上述操作后,开启油缸23对反力架部2施加荷载达到预压的目的。When monitoring applications: Unlock the fixing bolts connecting the bottom frame 22 and the embedded rod 24, the upper frame 21 is in the anchored state, the oil cylinder 23 does not produce any displacement when the force is applied, and the bottom frame 22 is allowed to move downward. After the above operations are completed, the oil cylinder 23 is opened to apply a load to the counter force frame part 2 to achieve the purpose of preloading.

Claims (6)

  1. A kind of 1. high pier stud bearing platform counter-force prepressing device, it is characterised in that:Including pre- splenium, reaction frame portion and tensioning steel Cable;
    Pre- splenium, it is arranged at bearing platform precompressed monitoring position, including strut beam and anchorage;
    Reaction frame portion, it is arranged above pier bottom cushion cap, the vertical lower section of pre- splenium, including sandwich is formed by upper bed rack and chassis Counter-force support, hydraulic jack is fixed between sandwich, upper strata top of support is fixed with the anchoring of pre-buried bar one end, and pre-buried bar is worn Cross chassis and be embedded in fixation in pier bottom cushion cap;
    With being fixed on plane on strut beam by anchorage, lower end sequentially passes through the upper strata in reaction frame portion for tensioning wirerope upper end Fixed after frame, hydraulic jack, chassis by anchorage and the anchoring of chassis bottom surface.
  2. 2. high pier stud bearing platform counter-force prepressing device according to claim 1, it is characterised in that:The strut beam includes The steel plate that two steel I-beams be arrangeding in parallel and upper and lower plane-welding are fixed, the steel plate center that upper and lower plane-welding is fixed have Hole, anchorage are fixed on plane steel plate surface, and tensioning wirerope anchors through steel plate centre bore and two steel I-beams centre with anchorage It is fixed.
  3. 3. high pier stud bearing platform counter-force prepressing device according to claim 2, it is characterised in that:On the strut beam, There is the reinforcement being vertically arranged between lower plane steel plate.
  4. 4. high pier stud bearing platform counter-force prepressing device according to claim 1, it is characterised in that:The upper bed rack and bottom Frame is formed by steel I-beam, and each reaction frame portion sets two groups of pre-buried bars.
  5. 5. high pier stud bearing platform counter-force prepressing device according to claim 4, it is characterised in that:The pre-buried bar and bottom Frame passes through the separable connection of bolt.
  6. 6. high pier stud bearing platform counter-force prepressing device according to claim 1, it is characterised in that:The pre-buried bar bottom It is pre- to be welded with cross reinforcing and be embedded in pier bottom cushion cap fixed.
CN201720464047.2U 2017-04-28 2017-04-28 A kind of high pier stud bearing platform counter-force prepressing device Active CN206828969U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110018045A (en) * 2019-03-01 2019-07-16 安徽省交通控股集团有限公司 A kind of counterforce device for pier stud pseudo-static experimental
CN111549688A (en) * 2020-04-29 2020-08-18 贵州省公路工程集团有限公司 Static lifting device for whole-span dismantling of continuous bridge body and construction method
CN115538312A (en) * 2022-09-27 2022-12-30 河南省沿太行高速公路有限公司 Hierarchical loading system of high pier top support of bridge

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110018045A (en) * 2019-03-01 2019-07-16 安徽省交通控股集团有限公司 A kind of counterforce device for pier stud pseudo-static experimental
CN110018045B (en) * 2019-03-01 2022-01-28 安徽省交通控股集团有限公司 Counterforce device for pier stud pseudo-static test
CN111549688A (en) * 2020-04-29 2020-08-18 贵州省公路工程集团有限公司 Static lifting device for whole-span dismantling of continuous bridge body and construction method
CN115538312A (en) * 2022-09-27 2022-12-30 河南省沿太行高速公路有限公司 Hierarchical loading system of high pier top support of bridge

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