CN206808582U - A kind of intelligent tea production line - Google Patents
A kind of intelligent tea production line Download PDFInfo
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- CN206808582U CN206808582U CN201720104304.1U CN201720104304U CN206808582U CN 206808582 U CN206808582 U CN 206808582U CN 201720104304 U CN201720104304 U CN 201720104304U CN 206808582 U CN206808582 U CN 206808582U
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Abstract
It the utility model is related to a kind of intelligent tea production line, including mechanical system and electric control system；Mechanical system includes green-keeping machine, cooling winnowing machine, twisting device, circulation killed two blue and green machine and circulation roasting machine；Cooling winnowing machine includes cooling fan, cooling conveyor and pneumatic separation device；Twisting device includes packing conveyer, four kneading machines and twisting device discharging conveyor belts；Circulating killed two blue and green machine includes killed two blue and green machine material guiding hopper, killed two blue and green machine rotation inner cylinder and killed two blue and green machine fixed outer cylinder etc.；Circulating roasting machine includes roasting machine rotation inner cylinder, roasting machine fixed outer cylinder etc.；Electric control system includes main control unit, sensor unit, power supply unit, controller unit and Terminal Control Element；The utility model intelligence degree is high, solves and wastes the problems such as a large amount of labours, the energy during Tea Production, in Tea Production process, avoids artificial secondary pollution, ensure that the clean-up performance of Tea Production processing.
Description
Technical field
The utility model belongs to tea processing equipment technology field, and in particular to a kind of intelligent tea production line.
Background technology
Northern tealeaves has the characteristics that blade is thicker, production period is long, because southern and northern tealeaves property difference is larger, at present,
The traditional tea-processing equipment of in the market is not suitable for the processing of northern high-quality tea.Tea production line complete set of equipments is universal to ask
Topic is that intelligent level is relatively low, for example, temperature is mainly by manual control during fixing fried dry；The dynamics of kneading of kneading machine also needs
Manual control；Artificial monitoring in real time is needed in each operation course of work.The intelligent low Tea Production that causes of apparatus for production line adds
Labor intensive is big during work, low production efficiency, clean level error, tea leaf quality is determined by rule of thumb by worker, quality not
The problems such as stable.
The content of the invention
In order to solve the above problems, the utility model provides a kind of intelligent tea production line, rational in infrastructure, user
Just, clean environment firendly, the intelligent production and processing of tealeaves can be realized.
The technical solution of the utility model：
A kind of intelligent tea production line, including mechanical system and electric control system.
Described mechanical system includes green-keeping machine, cooling winnowing machine, twisting device, circulation killed two blue and green machine and circulation fried dry
Machine.
Described green-keeping machine includes green-keeping machine material guiding hopper, green-keeping machine rotation inner cylinder, green-keeping machine fixed outer cylinder, green-keeping machine combustion gas
Heating furnace, green-keeping machine motor and green-keeping machine frame.Described green-keeping machine fixed outer cylinder is fixed on above frame；The fixing
Machine rotation inner cylinder is mobilizable to be nested in described green-keeping machine outer barrel, can be rotated relative to green-keeping machine outer barrel；The fixing
Machine motor is fixed on below described green-keeping machine frame, and green-keeping machine motor drives described green-keeping machine by friction pulley
Rotate inner cylinder to rotate, by the rotating speed of Frequency Converter Control green-keeping machine motor regulation green-keeping machine rotation inner cylinder；Described green-keeping machine
Stock guide is provided with inside rotation inner cylinder；Stock guide drives fresh tea leaf to be moved from charging aperture to discharging opening during rotation；Described kills
The defeated hot mouth of green-keeping machine, the defeated hot mouth of green-keeping machine and existing combustion gas are provided between blue or green machine rotation inner cylinder and described green-keeping machine fixed outer cylinder
The heating exit connection of hot stove, hot gas enter between green-keeping machine rotation inner cylinder and green-keeping machine fixed outer cylinder from the defeated hot mouth of green-keeping machine
Space, give green-keeping machine rotation inner cylinder heating.Described green-keeping machine gas-fired heater can control valve opening control by regulating gas stove
The heating power of gas furnace processed, the tea green-keeping temperature of regulation rotation inner cylinder.Green-keeping machine rotation inner cylinder discharging opening is defeated positioned at cooling down
Send directly over band material guiding hopper, fixing tealeaves is fallen in cooling conveyor material guiding hopper from discharging opening.
Described cooling winnowing machine includes cooling fan, cooling conveyor and pneumatic separation device.Described cooling fan has more
Group, cooling fan is with described cooling conveyor parallel arrangement and above cooling conveyor.Described cooling conveyor
End is pneumatic separation device.
Described pneumatic separation device includes selection by winnowing fan, garbage collection disk and winnowing conveyer.Described winnowing conveyer end
End connection packing conveyer material guiding hopper.
The twisting device includes packing conveyer, four kneading machines and twisting device discharging conveyor belts.Described packing
Conveyer includes four conveyer belts, and a point three layers of parallel is set from top to bottom, and first and second layer is respectively provided with a conveyer belt；Third layer
The left and right sides is respectively symmetrically provided with two conveyer belts below conveyer belt；Two described conveyer belt both ends are respectively provided with a discharging
Mouthful, totally four discharging openings；Tealeaves on first layer conveyer belt is fallen on second layer conveyer belt, is distinguished by second layer conveyer belt both ends
On two conveyer belts for dropping down onto the third layer of the left and right sides；Four described kneading machines, work independently each other, correspond to peace respectively
Mounted in the lower section of four discharging openings.Described kneading machine includes pressurization lid, kneads cylinder, knead dish, unloads charging tray, pressurization lid behaviour
Make arm, knead motion arm, pressurization lid motion arm motor and knead motion arm motor.Position when described pressurization lid feeds
Kneaded in the described top for kneading cylinder, during work positioned at described in cylinder, and above described knead dish；Described rubs
Cylinder is twisted with the fingers to be suspended from above described knead dish；The panel surface of kneading kneads bar along its circumferencial direction provided with the stupefied shape of several arcs, rubs
Twist with the fingers central mobilizable be connected with of disk and unload charging tray；Described kneading machine motion arm one and the ring of kneading machine motion arm two is kneading cylinder
On；Kneading motion arm motor drives kneading machine motion arm one and kneading machine motion arm two to knead cylinder and move to cooling conveyor
Below discharging opening；Pressurization lid motion arm motor drives pressurization lid to rise, turn outside spiral；Main control unit is by controlling frequency conversion
Device, the conveying direction of regulation packing conveyer belt motor control packing conveyer belt, tealeaves is launched for four kneading machines respectively；Institute
The positional information of tealeaves and the PLC processor of main control unit is sent in the position sensor collection tube kneaded in cylinder stated, and
Tealeaves injected volume is controlled, reaches when single kneading machine kneads tealeaves set amount and terminates to feed；After the completion of charging, described pressurization lid
Motion arm motor, which is driven in described pressurization lid spiral, to be turned, pushes；Pressure sensor collection in described pressurization lid is rubbed
Sth. made by twisting dynamics information is simultaneously sent to PLC processor；Described kneading machine motion arm one and kneading machine motion arm two is kneading motion arm
Under the drive of motor, rotation is kneaded cylinder and kneaded in knead dish；Described twisting device discharging conveyor belts are located at institute
Four kneading machines stated unload charging tray bottom, and the feed hopper of the feeding web with circulating killed two blue and green machine is connected.After kneading end
Unload charging tray to open downwards, tealeaves is put into twisting device discharging conveyor belts.
It is described circulation killed two blue and green machine include killed two blue and green machine material guiding hopper, killed two blue and green machine rotation inner cylinder, killed two blue and green machine fixed outer cylinder,
Killed two blue and green machine gas-fired heater, killed two blue and green machine motor, killed two blue and green machine frame, killed two blue and green machine endless apron and killed two blue and green machine
Discharge bucket.Described killed two blue and green machine fixed outer cylinder is fixed on above killed two blue and green machine frame；The killed two blue and green machine rotation inner cylinder can live
Dynamic is nested in killed two blue and green machine outer barrel, can be rotated relative to killed two blue and green machine outer barrel；Described killed two blue and green machine motor is consolidated
It is scheduled on below described killed two blue and green machine frame, killed two blue and green machine motor is driven by friction pulley in described killed two blue and green machine rotation
Cylinder rotate, by Frequency Converter Control killed two blue and green machine motor with adjust killed two blue and green machine rotation inner cylinder rotating speed；Described kills two green grass or young crops
Is provided with stock guide inside machine rotation inner cylinder, stock guide drive tealeaves is from charging aperture to discharging opening during killed two blue and green machine rotation inner cylinder rotating
It is mobile；The defeated hot mouth of killed two blue and green machine, killed two blue and green machine are provided between described killed two blue and green machine rotation inner cylinder and killed two blue and green machine fixed outer cylinder
Defeated hot mouth is connected with the heating exit of existing combustion gas hot stove.Controlled by the gas valve aperture for adjusting killed two blue and green machine gas-fired heater
The heating power of combustion gas hot stove, the tealeaves of regulation killed two blue and green machine rotation inner cylinder kill two blue or green temperature.Killed two blue and green machine rotation inner cylinder discharging
Mouth kills the tealeaves after two green grass or young crops and fallen on from discharging opening in killed two blue and green machine discharge bucket directly over killed two blue and green machine discharge bucket；It is blue or green to kill two
By killed two blue and green machine circulation conveying band connection between machine material guiding hopper and killed two blue and green machine discharge bucket, it is easy to circulation to kill two blue or green.
Described circulation roasting machine includes roasting machine rotation inner cylinder, roasting machine fixed outer cylinder, roasting machine fan, roasting machine machine
Frame, roasting machine gas-fired heater, roasting machine motor and fried dry machine drum body tilt drive motor.The roasting machine fixed outer cylinder
It is fixed on above roasting machine frame, is closed on the left of roasting machine rotation inner cylinder and right side is feed inlet and outlet；In the roasting machine rotation
Cylinder is mobilizable to be nested in roasting machine outer barrel, and can be rotated relative to roasting machine outer barrel；Described roasting machine driving electricity
Machine and fried dry machine drum body tilt drive motor are fixed on below described roasting machine frame, and roasting machine motor passes through friction pulley
Described roasting machine rotation inner cylinder is driven to rotate, by the regulation roasting machine rotation of Frequency Converter Control fried dry machine drum body tilt drive motor
The rotating speed of inner cylinder；The roasting machine rotation inner cylinder is netted, is penetrated beneficial to hot gas, and the inside of the roasting machine rotation inner cylinder is provided with
Stock guide, roasting machine rotation inner cylinder is horizontal positioned during work, and stock guide drives tealeaves to roll fried dry in inner cylinder；Fried dry during charging
Machine rotation inner cylinder right openings are placed vertically upwards, and tealeaves enters inner cylinder from open top, roasting machine rotation inner cylinder right side during discharging
Side opening is placed downwards vertically, and tealeaves flows out from bottom opening.Described roasting machine rotation inner cylinder and roasting machine fixed outer cylinder it
Between be provided with defeated hot mouth, defeated hot mouth is connected with the heating exit of existing roasting machine combustion gas hot stove.By adjusting roasting machine combustion gas hot stove
The heating power of valve opening control roasting machine combustion gas hot stove is controlled, to adjust the tealeaves fried dry temperature of roasting machine rotation inner cylinder.Fry
Dry machine fixed outer cylinder left end is provided with roasting machine fan, and roasting machine fan is used for tealeaves thermally equivalent.
The electric control system includes main control unit, sensor unit, power supply unit, controller unit and terminal control
Unit；Said units integrated installation is in electrical control cabinet.
Described main control unit includes PLC processor, Analog input mModule, data processing and service module.Described
Data processing includes data processing operation system and database with service unit.Standardization Practice number is stored with the database
Implement data and intelligent tea production line field conduct record data according to, User Defined.Standardization Practice in database
Data are green-keeping machine rotation inner cylinder rotating speed, the fixing temperature of green-keeping machine set according to practical factors such as the tea fresh leaves place of production, growth periods
Degree, cooling conveyor rotating speed, pressure is kneaded, duration, killed two blue and green machine rotation inner cylinder rotating speed, killed two blue and green machine is kneaded and kills two blue or green temperature
Degree, circulation kill the machined parameters such as two blue or green durations, roasting machine rotation inner cylinder rotating speed, the fried dry temperature of roasting machine, fried dry duration；Data
It is production and processing actual conditions sets itself of the user according to intelligent tea production line that User Defined in storehouse, which implements data,
A series of or machined parameters after adjustment；Intelligent tea production line field conduct record data in database is tealeaves reality
The real work parameter of each link of intelligent tea production line in process.Database can be according to prior art program.
Described sensor unit includes green-keeping machine temperature sensor, killed two blue and green machine temperature sensor, roasting machine temperature and passed
Sensor, humidity sensor, pressure sensor and position sensor.It is outer that described green-keeping machine temperature sensor is located at green-keeping machine fixation
Top between cylinder and green-keeping machine rotation inner cylinder, for measuring the fixing temperature of green-keeping machine；Described killed two blue and green machine TEMP
Device is located at the top between killed two blue and green machine fixed outer cylinder and killed two blue and green machine rotation inner cylinder, and two blue or green temperature are killed for measure killed two blue and green machine
Degree；Described roasting machine temperature sensor is located at the top between roasting machine fixed outer cylinder and roasting machine rotation inner cylinder, for surveying
Measure the fried dry temperature of roasting machine；Described humidity sensor is placed in processing site, for measuring the indoor humidity of processing site；
Described pressure sensor is located in kneading machine pressurization lid, and dynamics is kneaded for measure kneading machine；Described position sensor
Positioned at kneading inside cylinder on barrel, for measuring the tea amount kneaded in cylinder.Described green-keeping machine temperature sensor, killed two blue and green machine
Temperature sensor, humidity sensor, pressure sensor, the output end analog input with main control unit respectively of position sensor
Module connects.
Described controller unit includes frequency converter group, gas furnace control valve group, conveyer belt group of motors, rotation inner cylinder motor
Group, knead motion arm group of motors, fan electromotor group；Described frequency converter group is placed in electrical control cabinet, and connection is corresponding respectively
Conveyer belt group of motors, rotation inner cylinder group of motors, knead motion arm group of motors and fan electromotor group；Described gas furnace control valve peace
On gas inlet pipeline loaded on gas-fired heater group, for controlling the power output of gas-fired heater group.
Described Terminal Control Element includes touch-screen, portable technical grade Android flat board and has Win7 operating systems
Industrial computer.Described touch-screen connects PLC processor, the start and stop for links in intelligent tea production line by netting twine
Control and the display of operation running parameter, adjustment；Described portable technical grade Android flat board is by wireless network with having
The industrial computer connection of Win7 operating systems, for monitoring and adjusting the running parameter of intelligent tea production line in real time；Described
Industrial computer with Win7 operating systems is connected by netting twine with PLC processor, and the work for intelligent tea production line is joined
Several real-time monitoring, adjustment and records.
Compared with prior art, the beneficial effects of the utility model and advantage are：
(1) the intelligent tea production line intelligence degree height described in, standard are unified, with short production cycle, and this is effectively carried
The high quality of tealeaves finished product, solve and waste the problems such as a large amount of labours, the energy during Tea Production, in Tea Production plus
During work, artificial secondary pollution is avoided, ensure that the clean-up performance of Tea Production processing；
(2) the intelligent tea production line described in realizes the tealeaves of production line by setting Standardization Practice file in advance
Intelligent, standardization processing, and the running parameter of links can be adjusted in intelligent, standardization process
It is whole, further improve the quality of finished tea；In addition, user can also be according to the situation of tea fresh leaves and the expection matter of tea processing
Measure and personalized setting is carried out to the running parameter of links, enhance the intelligence degree of the production line, can produce
The finished tea of high customized demand；
(3) structure of each processing apparatus is simple, practical, reliable, and independently of each other, is advantageous to the maintenance and more of each equipment
Change.
Brief description of the drawings
Fig. 1, a kind of intelligent tea production line structural representation.
In Fig. 1,1- electrical control cabinets, 2- green-keeping machines material guiding hopper, 3- green-keeping machines feeding conveying belt, 4- green-keeping machines driving electricity
Machine, 5- green-keeping machine feeding conveying belts motor, 6- green-keeping machines fixed outer cylinder, 7- green-keeping machines rotation inner cylinder, 8- green-keeping machine TEMPs
Device, 9- cooling conveyors material guiding hopper, 10- cooling conveyors, 11- cooling fans, 12- pneumatic separation devices conveyer belt, 13- knead operation
Arm one, 14- knead dish, 15- pressurization lid motion arms motor, 16- pressurization lids motion arm, 17- knead motion arm two, 18- point
Fill conveyer belt three, 19- selection by winnowing conveyer belts motor, 20- packing conveyer belt one, 21- packing conveyer belts material guiding hopper, 22- packing
Conveyer belt two, 23- packing conveyer belts motor, 24- packing conveyer belt four, 25- twisting devices conveyer belt, 26- killed two blue and green machines
Feeding web, 27- killed two blue and green machine feeding webs motor, 28- killed two blue and green machines material guiding hopper, the circulation of 29- killed two blue and green machines are defeated
Band, 30- killed two blue and green machines rotation inner cylinder, 31- killed two blue and green machines temperature sensor, 32- killed two blue and green machines fixation inner cylinder, 33- is sent to kill two green grass or young crops
Machine discharge bucket, 34- roasting machines feeding conveying belt, 35- roasting machines are fixed outer barrel, 36- roasting machines rotation inner cylinder, 37- roasting machines and sent
Expect conveyer belt motor, 38- roasting machines temperature sensor, 39- roasting machines conveyer belt, the defeated hot mouth of 40- roasting machines, 41- fried drys
Machine drum body tilt drive motor, 42- roasting machine inner cylinder rotatings motor, 43- roasting machines fan, the defeated hot mouth of 44- killed two blue and green machines,
45- killed two blue and green machines rotation inner cylinder motor, 46- kneading machines one, 47- kneading machines two, 48- knead motion arm motor, 49-
Kneading machine three, 50- position sensors, 51- kneading machines four, 52- pressure sensors, 53- unload charging tray, 54- pressurization lids, 55- and kneaded
Cylinder, 56- selection by winnowing fan, 57- cooling conveyors motor, 58- garbage collections disk, the defeated hot mouth of 59- green-keeping machines.
Embodiment
Intelligent tea production line is described in detail with specific embodiment below in conjunction with the accompanying drawings.
Referring to accompanying drawing 1, tealeaves is initially entered in fixing link.Before production and processing, first green-keeping machine gas furnace control valve is beaten
Open, hot gas, between green-keeping machine fixed outer cylinder 6 and green-keeping machine rotation inner cylinder 7, is killed by the defeated hot mouth 59 of green-keeping machine to described
Blue or green machine rotation inner cylinder 7 is preheated；The tealeaves for needing to be produced and processed is put into green-keeping machine feeding conveying belt 3, green-keeping machine again
Feeding conveying belt motor 5 drives described green-keeping machine feeding conveying belt 3, and tea leaf conveying is launched and arrives green-keeping machine material guiding hopper 2.Kill
Blue or green machine motor 4 drives the rotation of described green-keeping machine rotation inner cylinder 7.Guide is provided with the green-keeping machine rotation inner cylinder 7
Plate, conrotatory, tealeaves is taken into discharging opening from charging aperture, and make tealeaves thermally equivalent, reach more preferable fixation effect.Described kills
Green-keeping machine temperature sensor 8 is housed between blue or green machine fixed outer cylinder 6 and green-keeping machine rotation inner cylinder 7.The green-keeping machine temperature sensor 8
Gather the temperature information between green-keeping machine rotating cylinder inner cylinder and outer barrel；Further, described green-keeping machine temperature sensor 8 exports
The Analog input mModule of end connection electrical control cabinet 1.What the PLC processor analysis in described electrical control cabinet 1 collected
Green-keeping machine temperature information, the rotating speed of green-keeping machine motor 4 is adjusted by frequency converter according to temperature value, so as to match green-keeping machine rotation
Turn the rotating speed and temperature of inner cylinder 7, obtain optimal fixation effect.
Shown in Fig. 1, after fixing terminates, tealeaves falls into cooling conveyor material guiding hopper 9, into cooling selection by winnowing link.Cool down defeated
Send band motor 57 to drive cooling conveyor 10, in tealeaves course of conveying, be arranged in parallel with described cooling conveyor 10
Cooling fan 11 cooling treatment that blows on is carried out to tealeaves.Tealeaves is delivered to pneumatic separation device by described cooling conveyor 10.Root
It is lighter than the principle of high-quality tea quality according to waste material quality, under the effect of 56 appropriate wind-force of selection by winnowing fan, the waste residue in tealeaves is fallen into
Garbage collection disk 58 below pneumatic separation device, high-quality tealeaves then fall into pneumatic separation device conveyer belt 12.Described pneumatic separation device is defeated
Send band 12 that tealeaves is delivered into packing conveyer belt material guiding hopper 21, tealeaves kneads link into process of manufacture.
Referring to Fig. 1, tealeaves enters twisting device.First, knead motion arm motor 48 and drive kneading machine motion arm one
13 and kneading machine motion arm 2 17 will knead cylinder 55 and move to below the discharging opening of cooling conveyor 10；Then, pressurization lid motion arm drives
Dynamic motor 15 drives pressurization lid 54 to rise, turn outside spiral；Then, described electrical control cabinet 1 is adjusted by controlling frequency converter
Dispense conveyer belt motor 23 and control packing conveyer belt 1, packing conveyer belt 2 22, packing conveyer belt 3 18, packing conveying
It is kneading machine 1, kneading machine 2 47, kneading machine 3 49, the dispensing tealeaves of kneading machine 4 51 with 4 24 conveying direction.Described
The positional information of tealeaves in the collection tube of position sensor 50 in cylinder 55 is kneaded, is uploaded at the PLC of described electrical control cabinet 1
Device analysis is managed, and controls tealeaves injected volume, reaches when single kneading machine kneads tealeaves set amount and terminates to feed；After the completion of charging,
Described pressurization lid motion arm motor 15, which is driven in the described spiral of pressurization lid 54, to be turned, pushes.In described pressurization lid 54
The collection of pressure sensor 52 knead dynamics information, be uploaded to the PLC processor analysis of described electrical control cabinet 1, then adjust
The described pressurization lid motion arm motor 15 of section is controlled；Described kneading machine motion arm 1 and kneading machine motion arm two
17 rings are on cylinder 55 is kneaded, and in the case where kneading the drive of motion arm motor 48, rotate and described knead cylinder 55 in knead dish 14
On kneaded.Unload charging tray 53 after kneading end and open downwards, tealeaves is put into twisting device conveyer belt 25.
Referring to Fig. 1, tealeaves is delivered to killed two blue and green machine feeding web 26 by described twisting device conveyer belt 25；It is described to kill
Two blue or green machine feeding webs 26 are driven by killed two blue and green machine feeding web motor 27, and tealeaves is put into killed two blue and green machine material guiding hopper
28, tealeaves, which enters, kills two blue or green links.Before killing two green grass or young crops, first killed two blue and green machine gas furnace control valve is opened, hot gas passes through killed two blue and green machine
Defeated hot mouth 44, between killed two blue and green machine fixed outer cylinder 32 and killed two blue and green machine rotation inner cylinder 30, described killed two blue and green machine is rotated
Inner cylinder 30 is preheated.Killed two blue and green machine rotation inner cylinder motor 45 drives the rotation of described killed two blue and green machine rotation inner cylinder 30.
Stock guide is provided with the killed two blue and green machine rotation inner cylinder 30, conrotatory, tealeaves is taken into discharging opening from charging aperture, and make tealeaves equal
It is even heated, reach and preferably kill two blue or green effects.Between described killed two blue and green machine fixed outer cylinder 32 and killed two blue and green machine rotation inner cylinder 30
Equipped with killed two blue and green machine temperature sensor 31.Described killed two blue and green machine temperature sensor 31 gather killed two blue and green machine rotating cylinder inner cylinder with it is outer
Temperature information between cylinder；Further, the described electrical control of the described output end of killed two blue and green machine temperature sensor 31 connection
The Analog input mModule of cabinet 1.The killed two blue and green machine temperature letter that PLC processor analysis in described electrical control cabinet 1 collects
Breath, the rotating speed of killed two blue and green machine rotation inner cylinder motor 45 is adjusted by frequency converter according to temperature value, so as to match killed two blue and green machine
The rotating speed and temperature of inner cylinder 32 are rotated, obtains optimal killing two blue or green effects.Two blue or green effect circulations can be killed according to tealeaves by killing two green grass or young crops
Repeatedly, can be set by the touch display in described electrical control cabinet 1 and kill two blue or green numbers.Two blue or green knots are killed every time
Shu Hou, tealeaves enter killed two blue and green machine discharge bucket 33, if desired kill two green grass or young crops again then into two blue or green endless aprons 29 are killed, return to institute
The killed two blue and green machine material guiding hopper 28 stated；If blue or green without killing two again, into roasting machine feeding conveying belt 39, into fried dry link.
Shown in Fig. 1, before fried dry, first roasting machine gas furnace control valve is opened, hot gas is entered by the defeated hot mouth 40 of roasting machine
Between roasting machine fixed outer cylinder 35 and roasting machine rotation inner cylinder 36, described roasting machine rotation inner cylinder 35 is preheated.It is described
Roasting machine rotation inner cylinder 36 be network structure, be easy to hot gas penetrate into progress fried dry, several built-in stock guides.During charging, state
Roasting machine rotation inner cylinder 36 is driven by fried dry machine drum body tilt drive motor 41, and roasting machine rotating cylinder feed inlet end raises up, described
Roasting machine feeding conveying belt 39 by tealeaves put into roasting machine rotating cylinder in, described roasting machine rotation inner cylinder 36 in stock guide
Conrotatory is fed；Charging terminates, and roasting machine rotating cylinder recovers horizontal level, carries out fried dry.Roasting machine fan 43 is located at roasting machine rotation
Cylinder bottom, during tealeaves fried dry, with appropriate wind blows, make tealeaves evenly and hot air impingement, reach more preferable
Fried dry effect.The number of fried dry can be set by the touch display in described electrical control cabinet 1.Complete fried dry
Tealeaves will put into roasting machine conveyer belt 39, then collect the tealeaves for completing production and processing and put well.
The workflow of intelligent tea production line intelligent control system is：Before tea processing, by network communication side
Formula downloads the Standardization Practice file extremely industrial computer with Win7 operating systems of the Tea Production processing of correlation in database,
And it is stored in the local data base of the industrial computer with Win7 operating systems；Before intelligent tea production line starts, have
Machined parameters in local data base are downloaded to PLC processor by the industrial computer of Win7 operating systems, aobvious in real time on the touchscreen
Show the data message of PLC processor acquisition and the original operating state of links, by control interface on touch-screen to each
The start and stop of link and running status are controlled, and its running parameter is configured, adjusted；Intelligent tea production line work
When, the data message of PLC processor real-time reception sensor unit acquisition, analyzed, controlled in current process of manufacture
Fixing, cooling selection by winnowing, knead, kill the two blue or green, running parameters of fried dry links, such as the work such as time, temperature, pressure ginseng
Number, while is uploaded to the industrial computer with Win7 operating systems, have the industrial computers of Win7 operating systems by real time data deposit to
Home server, and it is uploaded to main control unit；In addition, user can be according to the processing total amount of tea fresh leaves, the quality of tea fresh leaves, combustion
The temperature of gas heating furnace, indoor humidity and tea processing precedent and experience, running parameter adaptable therewith is set, such as
Inner cylinder motor rotating speed, links progress time span, each conveyer belt duration of runs point are rotated, then to control unit
In the frequency converter that matches, motor, gas furnace control valve send control command, realize each production and processing link machine of tealeaves
The coordination matching of tool equipment, produces the high quality tealeaves for meeting user's requirement.
Claims (1)
1. a kind of intelligent tea production line, it is characterised in that including mechanical system and electric control system；
Described mechanical system includes green-keeping machine, cooling winnowing machine, twisting device, circulation killed two blue and green machine and circulation roasting machine；
Described green-keeping machine includes green-keeping machine material guiding hopper, green-keeping machine rotation inner cylinder, green-keeping machine fixed outer cylinder, green-keeping machine gas heating
Stove, green-keeping machine motor and green-keeping machine frame；Described green-keeping machine fixed outer cylinder is fixed on above frame；The green-keeping machine rotation
Turn that inner cylinder is mobilizable to be nested in green-keeping machine outer barrel, can be rotated relative to green-keeping machine outer barrel；The green-keeping machine motor
It is fixed on below described green-keeping machine frame, green-keeping machine motor drives described green-keeping machine rotation inner cylinder to turn by friction pulley
It is dynamic, by the rotating speed of Frequency Converter Control green-keeping machine motor regulation green-keeping machine rotation inner cylinder；In described green-keeping machine rotation inner cylinder
Portion is provided with stock guide；Stock guide drives fresh tea leaf to be moved from charging aperture to discharging opening during rotation；In described green-keeping machine rotation
The defeated hot mouth of green-keeping machine, the defeated hot mouth of green-keeping machine and the heating of existing combustion gas hot stove are provided between cylinder and described green-keeping machine fixed outer cylinder
Outlet connection, hot gas is from the space that the defeated hot mouth of green-keeping machine enters between green-keeping machine rotation inner cylinder and green-keeping machine fixed outer cylinder, to killing
Blue or green machine rotation inner cylinder heating；Described green-keeping machine gas-fired heater can control valve opening to control gas furnace by regulating gas stove
Heating power, the tea green-keeping temperature of regulation rotation inner cylinder；Green-keeping machine rotation inner cylinder discharging opening is located at cooling conveyor material guiding hopper
Surface, fixing tealeaves are fallen in cooling conveyor material guiding hopper from discharging opening；
Described cooling winnowing machine includes cooling fan, cooling conveyor and pneumatic separation device；Described cooling fan have it is multigroup, it is cold
But fan is with described cooling conveyor parallel arrangement and above cooling conveyor；The end of described cooling conveyor is
Pneumatic separation device；
Described pneumatic separation device includes selection by winnowing fan, garbage collection disk and winnowing conveyer；Described winnowing conveyer end connects
Connect packing conveyer material guiding hopper；
The twisting device includes packing conveyer, four kneading machines and twisting device discharging conveyor belts；Described packing conveying
Machine includes four conveyer belts, and a point three layers of parallel is set from top to bottom, and first and second layer is respectively provided with a conveyer belt；Third layer conveys
Band is respectively symmetrically provided with two conveyer belts at left and right sides of lower section；Two described conveyer belt both ends are respectively provided with a discharging opening, altogether
Four discharging openings；Tealeaves on first layer conveyer belt is fallen on second layer conveyer belt, is dropped down onto respectively by second layer conveyer belt both ends
On two conveyer belts of the third layer of the left and right sides；Four described kneading machines, work independently each other, correspond to be arranged on respectively
The lower section of four discharging openings；Described kneading machine includes pressurization lid, kneads cylinder, knead dish, unloads charging tray, pressurization lid operation
Arm, knead motion arm, pressurization lid motion arm motor and knead motion arm motor；Described pressurization lid is located at when feeding
The described top for kneading cylinder, kneaded positioned at described in cylinder during work, and above described knead dish；Described kneads
Cylinder is suspended from above described knead dish；The panel surface of kneading kneads bar along its circumferencial direction provided with the stupefied shape of several arcs, kneads
Mobilizable be connected with disk center unloads charging tray；Described kneading machine motion arm one and the ring of kneading machine motion arm two are on cylinder is kneaded；
Knead that motion arm motor drives kneading machine motion arm one and kneading machine motion arm two will knead cylinder and move to cooling conveyor and
Below material mouth；Pressurization lid motion arm motor drives pressurization lid to rise, turn outside spiral；Main control unit by controlling frequency converter,
The conveying direction of regulation packing conveyer belt motor control packing conveyer belt, is that four kneading machines launch tealeaves；Described rubs
Twist with the fingers the positional information of tealeaves in the position sensor collection tube in cylinder and be sent to the PLC processor of main control unit, and control tea
Leaf injected volume, reach when single kneading machine kneads tealeaves set amount and terminate to feed；After the completion of charging, described pressurization lid motion arm
Motor, which is driven in described pressurization lid spiral, to be turned, pushes；Dynamics is kneaded in pressure sensor collection in described pressurization lid
Information is simultaneously sent to PLC processor；Described kneading machine motion arm one and kneading machine motion arm two is kneading motion arm driving electricity
Under the drive of machine, rotation is kneaded cylinder and kneaded in knead dish；Described twisting device discharging conveyor belts are located at described four
Platform kneading machine unloads charging tray bottom, and the feed hopper of the feeding web with circulating killed two blue and green machine is connected；Charging tray is unloaded after kneading end
Open downwards, tealeaves is put into twisting device discharging conveyor belts；
The circulation killed two blue and green machine includes killed two blue and green machine material guiding hopper, killed two blue and green machine rotation inner cylinder, killed two blue and green machine fixed outer cylinder, kills two
Blue or green machine gas-fired heater, killed two blue and green machine motor, killed two blue and green machine frame, killed two blue and green machine endless apron and killed two blue and green machine discharging
Bucket；Described killed two blue and green machine fixed outer cylinder is fixed on above killed two blue and green machine frame；The killed two blue and green machine rotation inner cylinder is mobilizable
Killed two blue and green machine outer barrel is nested in, can be rotated relative to killed two blue and green machine outer barrel；Described killed two blue and green machine motor is fixed on
Below described killed two blue and green machine frame, killed two blue and green machine motor drives described killed two blue and green machine to rotate inner cylinder turn by friction pulley
It is dynamic, by Frequency Converter Control killed two blue and green machine motor to adjust the rotating speed of killed two blue and green machine rotation inner cylinder；Described killed two blue and green machine rotation
Turn to be provided with stock guide inside inner cylinder, stock guide drives tealeaves to be moved from charging aperture to discharging opening when killed two blue and green machine rotates inner cylinder rotating
It is dynamic；The defeated hot mouth of killed two blue and green machine is provided between described killed two blue and green machine rotation inner cylinder and killed two blue and green machine fixed outer cylinder, killed two blue and green machine is defeated
Hot mouth is connected with the heating exit of existing combustion gas hot stove；Combustion is controlled by the gas valve aperture for adjusting killed two blue and green machine gas-fired heater
The heating power of gas hot stove, the tealeaves of regulation killed two blue and green machine rotation inner cylinder kill two blue or green temperature；Killed two blue and green machine rotates inner cylinder discharging opening
Directly over killed two blue and green machine discharge bucket, kill the tealeaves after two green grass or young crops and fallen on from discharging opening in killed two blue and green machine discharge bucket；Killed two blue and green machine
By killed two blue and green machine circulation conveying band connection between material guiding hopper and killed two blue and green machine discharge bucket, it is easy to circulation to kill two blue or green；
Described circulation roasting machine include roasting machine rotation inner cylinder, roasting machine fixed outer cylinder, roasting machine fan, roasting machine frame,
Roasting machine gas-fired heater, roasting machine motor and fried dry machine drum body tilt drive motor；The roasting machine fixed outer cylinder is consolidated
It is scheduled on above roasting machine frame, is closed on the left of roasting machine rotation inner cylinder and right side is feed inlet and outlet；The roasting machine rotates inner cylinder
It is mobilizable to be nested in roasting machine outer barrel, and can be rotated relative to roasting machine outer barrel；Described roasting machine motor
It is fixed on fried dry machine drum body tilt drive motor below described roasting machine frame, roasting machine motor passes through friction pulley band
Move described roasting machine rotation inner cylinder to rotate, by the regulation roasting machine rotation of Frequency Converter Control fried dry machine drum body tilt drive motor
The rotating speed of cylinder；The roasting machine rotation inner cylinder is netted, is penetrated beneficial to hot gas, and the inside of the roasting machine rotation inner cylinder, which is provided with, leads
Flitch, roasting machine rotation inner cylinder is horizontal positioned during work, and stock guide drives tealeaves to roll fried dry in inner cylinder；Roasting machine during charging
Rotation inner cylinder right openings are placed vertically upwards, and tealeaves enters inner cylinder from open top, roasting machine rotation inner cylinder right side during discharging
Vertical placement that Open Side Down, tealeaves flow out from bottom opening；Between described roasting machine rotation inner cylinder and roasting machine fixed outer cylinder
Provided with defeated hot mouth, defeated hot mouth is connected with the heating exit of existing roasting machine combustion gas hot stove；By adjusting roasting machine combustion gas hot stove control
The heating power of valve opening control roasting machine combustion gas hot stove processed, to adjust the tealeaves fried dry temperature of roasting machine rotation inner cylinder；Fried dry
Machine fixed outer cylinder left end is provided with roasting machine fan, and roasting machine fan is used for tealeaves thermally equivalent；
The electric control system includes main control unit, sensor unit, power supply unit, controller unit and terminal control list
Member；Said units integrated installation is in electrical control cabinet；
Described main control unit includes PLC processor, Analog input mModule, data processing and service module；Described data
Processing includes data processing operation system and database with service unit；Be stored with the database Standardization Practice data,
User Defined implements data and intelligent tea production line field conduct record data；Standardization Practice data in database
It is according to the tea fresh leaves place of production, the green-keeping machine rotation inner cylinder rotating speed of growth period practical factor setting, the fixing temperature of green-keeping machine, cooling
Conveyer belt rotating speed, knead pressure, knead duration, killed two blue and green machine rotation inner cylinder rotating speed, killed two blue and green machine kill two blue or green temperature, circulation is killed
Two blue or green durations, roasting machine rotation inner cylinder rotating speed, the fried dry temperature and fried dry duration parameters of roasting machine；User in database makes by oneself
Justice implementation data are users according to the system after the production and processing actual conditions sets itself of intelligent tea production line or adjustment
Row machined parameters；Intelligent tea production line field conduct record data in database is the intelligence during tealeaves actual processing
The real work parameter of each link of tea production line can be changed；
Described sensor unit include green-keeping machine temperature sensor, killed two blue and green machine temperature sensor, roasting machine temperature sensor,
Humidity sensor, pressure sensor and position sensor；Described green-keeping machine temperature sensor be located at green-keeping machine fixed outer cylinder with
Top between green-keeping machine rotation inner cylinder, for measuring the fixing temperature of green-keeping machine；Described killed two blue and green machine temperature sensor position
Top between killed two blue and green machine fixed outer cylinder and killed two blue and green machine rotation inner cylinder, two blue or green temperature are killed for measure killed two blue and green machine；
Described roasting machine temperature sensor is located at the top between roasting machine fixed outer cylinder and roasting machine rotation inner cylinder, is fried for measuring
The fried dry temperature of dry machine；Described humidity sensor is placed in processing site, for measuring the indoor humidity of processing site；Described
Pressure sensor is located in kneading machine pressurization lid, and dynamics is kneaded for measure kneading machine；Described position sensor, which is located at, to be rubbed
Twist with the fingers on cylinder barrel, for measuring the tea amount kneaded in cylinder of kneading machine；Described green-keeping machine temperature sensor, killed two blue and green machine temperature
Spend the output end analog input mould with main control unit respectively of sensor, humidity sensor, pressure sensor, position sensor
Block connects；
Described controller unit include frequency converter group, gas furnace control valve group, conveyer belt group of motors, rotation inner cylinder group of motors,
Knead motion arm group of motors and fan electromotor group；Described frequency converter group is placed in electrical control cabinet, and connection is corresponding defeated respectively
Belt conveying motor group, rotation inner cylinder group of motors, knead motion arm group of motors, fan electromotor group；Described gas furnace control valve installation
In on the gas inlet pipeline of gas-fired heater group, for controlling the power output of gas-fired heater group；
Described Terminal Control Element includes touch-screen, portable technical grade Android flat board and the industry control with Win7 operating systems
Machine；Described touch-screen connects PLC processor, the start-up and shut-down control for links in intelligent tea production line by netting twine
And display, the adjustment of operation running parameter；Described portable technical grade Android flat board is by wireless network with being grasped with Win7
Make the industrial computer connection of system, for monitoring and adjusting the running parameter of intelligent tea production line in real time；Described has
The industrial computer of Win7 operating systems is connected by netting twine with PLC processor, the running parameter for intelligent tea production line
Monitoring in real time, adjustment and record.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720104304.1U CN206808582U (en) | 2017-01-25 | 2017-01-25 | A kind of intelligent tea production line |
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| CN201720104304.1U CN206808582U (en) | 2017-01-25 | 2017-01-25 | A kind of intelligent tea production line |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108157540A (en) * | 2018-01-26 | 2018-06-15 | 黔西南州华曦生态牧业有限公司 | A kind of efficient Green Tea Processing system |
| CN115152854A (en) * | 2022-06-15 | 2022-10-11 | 云南双江勐库茶叶有限责任公司 | Big leaf kind tea completes and kneads primary system device |
-
2017
- 2017-01-25 CN CN201720104304.1U patent/CN206808582U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108157540A (en) * | 2018-01-26 | 2018-06-15 | 黔西南州华曦生态牧业有限公司 | A kind of efficient Green Tea Processing system |
| CN115152854A (en) * | 2022-06-15 | 2022-10-11 | 云南双江勐库茶叶有限责任公司 | Big leaf kind tea completes and kneads primary system device |
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Inventor after: Wang Yuliang Inventor after: Li Yunxia Inventor after: Liu Xianxi Inventor after: Chen Zhaoying Inventor after: Zhang Kaixing Inventor after: Wang Hongbo Inventor after: Gao Huafeng Inventor after: Zhang Lixia Inventor before: Wang Yuliang Inventor before: Li Yunxia Inventor before: Liu Xianxi Inventor before: Chen Zhaoying Inventor before: Zhang Kaixing Inventor before: Wang Hongbo |