CN206803038U - A kind of ultraviolet protection device and the Auto-coupling System comprising this device - Google Patents
A kind of ultraviolet protection device and the Auto-coupling System comprising this device Download PDFInfo
- Publication number
- CN206803038U CN206803038U CN201720309731.3U CN201720309731U CN206803038U CN 206803038 U CN206803038 U CN 206803038U CN 201720309731 U CN201720309731 U CN 201720309731U CN 206803038 U CN206803038 U CN 206803038U
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- China
- Prior art keywords
- ultraviolet
- control module
- system control
- curing lamp
- slide unit
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Abstract
The utility model belongs to the communications field, and in particular to a kind of ultraviolet protection device and the Auto-coupling System comprising this device.The ultraviolet protection device includes bottom plate, ultraviolet curing lamp and it is connected with ultraviolet curing lamp for the ultraviolet shield for blocking the ultraviolet light irradiated to operator, the support that is fixed on bottom plate, the ultraviolet shield and ultraviolet curing lamp integrated setting, and be connected with the support;The Auto-coupling System includes system control module, is connected with the system control module for power meter, the motor control box being connected with system control module for obtaining current optical path loss, and the dimming mechanism being connected with the motor control box.The utility model eliminates the trouble of wearing ultraviolet protection clothing, it is ensured that the health and safety of personnel, improves production efficiency.
Description
Technical field
The utility model belongs to the communications field, more particularly to a kind of ultraviolet protection device and the automatic coupling comprising this device
System.
Background technology
At present, it is single on ultraviolet irradiation in ultraviolet protection device and ultraviolet protection structure on the market, it is impossible to which that system is accomplished
Ultraviolet and protection integrated is irradiated, or even some protectors have obvious light leak, cause the health of employee cannot protect
Shield.
Utility model content
For defect present in prior art or deficiency, the utility model provides a kind of ultraviolet protection device and includes this
The Auto-coupling System of device.The Auto-coupling System includes system control module, is mutually used in conjunction with the system control module
In the power meter, the motor control box being connected with system control module that obtain current optical path loss, and with the motor control
The connected dimming mechanism of case, the system control module control the ultraviolet protection device by motor control box;It is described ultraviolet
Protector includes ultraviolet curing lamp and is connected with ultraviolet curing lamp for blocking the ultraviolet of the ultraviolet light irradiated to operator
Protective cover, the support being fixed on bottom plate, the ultraviolet shield and ultraviolet curing lamp integrated setting, and with the support phase
Even.Ultraviolet shield and the ultraviolet curing lamp integrated design, eliminate operative employee and dress ultraviolet protection back and forth in operation
The trouble of clothes, save the time, subtracted numerous and diverse operating procedure.
As further improvement of the utility model, the support be provided be used to adjusting ultraviolet curing lamp and collimater it
Between distance guiding mechanism.Ultraviolet curing lamp can be adjusted by adjusting guiding mechanism and need between the collimater that solidifies away from
From.
As further improvement of the utility model, the guiding mechanism includes slide rail, the sliding block being connected with slide rail, described
Provided with being used for, anti-limited slip block exceedes the first fastener of the upper slide rail upper limit, slide rail lower end is provided with and is used to position ultra-violet curing for slide rail upper end
Second fastener of lamp, the ultraviolet curing lamp are fixed on sliding block with ultraviolet shield.By adjusting slider on slide rail away from
The distance between collimater solidified from regulation ultraviolet curing lamp with needs.
As further improvement of the utility model, the limit for adjusting ultraviolet curing lamp position is additionally provided with the support
Position fixture.
As further improvement of the utility model, the dimming mechanism includes the first dimming mechanism and the second light modulation machine
Structure, first dimming mechanism and the second dimming mechanism are relatively arranged on bottom plate.
As further improvement of the utility model, the ultraviolet protection device includes the guiding being arranged on the support
Mechanism, the system control module control the guiding mechanism to move by motor control box.Controlled by system control module
Guiding mechanism can realize the automation irradiation of ultraviolet curing lamp, save a large amount of manpowers and time.
As further improvement of the utility model, the material of the ultraviolet shield is that translucent lucite is semi-transparent
Bright cover body contributes to operative employee intuitively to observe the situation after ultraviolet shield cover body.
The beneficial effects of the utility model are:The utility model is integrated with ultraviolet irradiation protective cover using ultraviolet curing lamp
Design, it is ensured that the health and safety of personnel, and can continuity it is strong, make sliding block, track portion into motorized motions, can realize automatic
The effect of irradiation, improves production efficiency.
Brief description of the drawings
Fig. 1 is the utility model structure diagram;
Fig. 2 is the Auto-coupling System part-structure schematic diagram for including Fig. 1;
Fig. 3 is automatic coupling method flow diagram;
Fig. 4 is traditional data acquisition schematic diagram;
Fig. 5 is the data acquisition schematic diagram using high speed acquisition algorithm;
Fig. 6 is Auto-coupling System module map;
Wherein numeral represents:Bottom plate 00;Support 01;Slide rail 010;Sliding block 011;First fastener 012;Second fastener 013;Limit
Position fixture 014;Ultraviolet shield 02;Ultraviolet curing lamp 03;First regulation slide unit 040;First electronic slide unit 041;Second is electronic
Slide unit 042;First fixture 043;Second regulation slide unit 050;3rd electronic slide unit 051;4th electronic slide unit 052;Second fixture
053;
Embodiment
Explanation and embodiment further illustrate to the utility model below in conjunction with the accompanying drawings.
As described in Fig. 1 to Fig. 6, the utility model includes system control module 10, is connected with the system control module 10
For obtaining power meter 14, the motor control box 11 being connected with system control module 10 of current optical path loss, and with it is described
The connected dimming mechanism 12 of motor control box 11;The ultra-violet curing device 13 includes ultraviolet curing lamp 03 and and ultra-violet curing
Lamp 03 is connected for ultraviolet shield 02, the support 01 being fixed on bottom plate 00 for blocking the ultraviolet light irradiated to operator, institute
Ultraviolet shield 02 and the integrated setting of ultraviolet curing lamp 03 are stated, and is connected with the support 01;Ultraviolet shield 02 with it is described
The integrated setting of ultraviolet curing lamp 03, the trouble that operative employee dresses ultraviolet protection clothes back and forth is eliminated, greatly improve work effect
Rate, and the ultraviolet protection device 13 is simple in construction, cost is cheap, is adapted to large-scale production.
Specifically, the support 01 is provided with the Guiding machine for being used for adjusting distance between ultraviolet curing lamp 03 and collimater
Structure.Ultraviolet curing lamp 03 can be adjusted with needing the distance between collimater for solidifying, the guiding by adjusting guiding mechanism
The sliding block 011 that mechanism includes slide rail 010, is connected with slide rail 010, the upper end of slide rail 010 is provided with to be exceeded for anti-limited slip block 011
First fastener 012 of the upper upper limit of slide rail 010, the lower end of slide rail 010 are provided with the second fastener 013 for being used for positioning ultraviolet curing lamp 03,
The ultraviolet curing lamp 03 is fixed on sliding block 011 with ultraviolet shield 02.By adjusting slider 011 on slide rail 010 away from
The distance between collimater solidified from regulation ultraviolet curing lamp 03 with needs.
Further, the sliding block 011, slide rail 010 can be changed to motor driving, the motor control box 11 can be controlled
Make the ultraviolet curing lamp 03 to move together with ultraviolet shield 02, guiding mechanism is controlled by the system control module 10
Motion, realize automatic irradiation solidification.Wherein described ultraviolet curing lamp 03 can have four, and two one group sets relatively side by side respectively
Put, four ultraviolet curing lamps 03 can adjust the size of power according to different product types, can also be according to the difference of product
The quantity of uviol lamp is increased and decreased.
Specifically the ultraviolet curing lamp 03 can also be divided into two groups of upper and lower ends for being respectively arranged at the support 01,
Be respectively used to irradiate the both sides of the collimater to be solidified, when ultraviolet curing lamp 03 be divided into two groups fix respectively it is upper with support 01
During lower end, the ultraviolet shield 02 is fixed together with being fixed on the ultraviolet curing lamp 03 of the upper end of support 01.
It should be noted that the ultraviolet curing lamp 03 is fixed together with ultraviolet shield 02 by fixture, it is described
Fixture is module fixture.The top of the ultraviolet shield 02 is provided with the hole being used for by ultraviolet curing lamp 02, works as regulation
When ultraviolet curing lamp 03, the tail end of ultraviolet curing lamp 03 can pass through ultraviolet shield 02, and be unlikely to touch ultraviolet
The top of protective cover 02, ultraviolet curing lamp 03 is caused to damage.
Specifically, the limit clamp 014 for adjusting the position of ultraviolet curing lamp 03 is additionally provided with the support 01;The limit
Position fixture 014 includes L-type plate, rotary shaft and swingle, and the rotary shaft is provided with ridge, and the L-type plate is directly fixed
In on the support, the L-type plate is provided with positioning threads groove, and the ridge of the rotary shaft is fixed on the L-type plate
In screw thread locating slot, when positioning the sliding block 011 using limit clamp 014, the rotary shaft is fixed on will be ultraviolet solid
Change lamp 03 to be fixed on the fixture on support 01, then swingle is placed in rotary shaft, the swingle can be along rotary shaft
360 ° of rotations, play and the fixture on sliding block 011 are pulled on the first fastener 012 on slide rail 010, then turn right
Swingle, ensure that fixture is not fallen down, be left on when being worked using ultraviolet curing lamp 03, then by swingle, the sliding block
011 can move down.
Specifically, the dimming mechanism 12 includes the first dimming mechanism and the second dimming mechanism, first dimming mechanism
It is relatively arranged on the second dimming mechanism on bottom plate.The setting of first dimming mechanism and the second dimming mechanism must be symmetrical arranged,
The collimater for ensureing to be arranged on the first dimming mechanism and the second dimming mechanism is the same as on an axis.
Further, the system control module can control the guiding mechanism to move by motor control box 11.It is logical
Cross system control module 10 control guiding mechanism can realize ultraviolet curing lamp 03 automation irradiation, save a large amount of manpowers and when
Between.
Further, the material of the ultraviolet shield 02 is translucent that the translucent cover body of lucite contributes to
Operative employee intuitively observes the situation after the cover body of ultraviolet shield 02.The material of the ultraviolet shield 02 can also be other
Translucent material, e.g. translucent plastic plate etc..The general lucite can all add color, such as dark brown, with
Ensure that the ultraviolet shield 02 can effectively block ultraviolet light.
Specifically, first dimming mechanism includes the first electronic 041 and second electronic slide unit 042 of slide unit, and described first
The electronic electronic right-angled intersection of slide unit 042 design of slide unit 041 and second, the first electronic 041 and second electronic slide unit 042 of slide unit
It is able to transverse shifting along the horizontal plane and vertically moves;Second dimming mechanism includes the 3rd electronic slide unit 051 and the 4th
Electronic slide unit 052, the 3rd electronic electronic angle circular arc concentricity of slide unit 052 of slide unit 051 and the 4th are set, the 3rd electricity
Dynamic 051 and the 4th electronic slide unit 052 of slide unit is able to make the adjustment of different angle.
The first electronic 041 and second electronic slide unit 042 of slide unit is all to translate electronic slide unit, the 3rd electronic slide unit
051 and the 4th electronic slide unit 052 be all the electronic slide unit of angle circular arc.
The second electronic slide unit 051 is provided with the first fixture 043 for being used for fixing collimater, the 4th electronic slide unit
052 is provided with the second fixture 052 for being used for fixing collimater.
Wherein, optical passive component to be coupled can also be collimater or reflection end.
Further, the dimming mechanism also includes being used for distance between the dimming mechanism of coarse adjustment first and the second dimming mechanism
Regulation slide unit, it is described regulation slide unit include first regulation slide unit 040 and second adjust slide unit 050, it is described first regulation slide unit
040 and second adjusts the bottom that slide unit 050 is respectively arranged at the described first electronic 041 and the 3rd electronic slide unit 051 of slide unit.
The light power meter 14 and electricity that the utility model includes system control module 10, is connected with the system control module 10
Machine control cabinet 11, the dimming mechanism 12 being connected with the motor control box 11, the power meter 14 are used to obtain current light path damage
Consume and send the optical path loss got to system control module 10, the system control module 10 is 14 based on processing power
The data of transmission and send instruction control dimming mechanism 12 to motor control box 11 and move, the current light that the power meter 14 obtains
Path loss consumes and current optical path loss data is sent into system control module 10, and the control of system control module 10 passes through motor
Control cabinet 11 control dimming mechanism 12 move, when obtaining electronic slide unit diverse location or angle the size of optical path loss, storage arrive
Calculated accordingly in the database of the system control module 10, electricity during further according to the current optical path loss minimum value found
The position coordinates or angular dimension of dynamic slide unit, the system control module 10 control dimming mechanism 12 to be moved to the coordinate bit specified
Put.
The system control module 11 controls the first electronic electric sliding of slide unit 041 and second by motor control box 12 respectively
Platform 042 transverse shifting or vertically move, and ensures that the collimater that is fixed on the first fixture 043 or reflection end can be
The side of left-right and front-back moves up;The system control module controls the 3rd electronic slide unit 051 respectively by motor control box 12
With the 4th electronic slide unit 052 in the angular adjustment of up and down or left and right, guarantee the standard that is fixed on the second fixture 053 of regulation
The different angle of straight device;The electronic slide unit of regulation of different directions and different angle so that system control module 10 can receive
Power meter 14 detects the size of the reflection end or the collimater optical path loss in a certain coordinate position or a certain angle, obtains
Get the coupling efficiency highest of light path, the minimum point of optical path loss.
The automatic coupling method for being used to manufacture optical passive component includes:
A. system control module 11 carries out light path zero to current optical path loss;
B. collimater is fixed on the dimming mechanism 12;By one collimater of two collimaters or a reflection end
It is individually fixed on the first fixture 043 and the second fixture 053.
C. dimmed by the light path of system control module 10;Wherein step C comprises the following steps again:
C1. the system control module 10 controls angle circular arc electric sliding in the second dimming mechanism by motor control box 11
Platform moves;
C2. the electronic slide unit of angle circular arc looks for the machineries of light according to 0.005 degree of step pitch in ± 15 degree of interior progress spirals
Motion;
C3. when system control module 10 detects that optical path loss value is more than -35dB, the system control module 10 is by institute
There are the data received to be updated in the relational expression for calculating the positional information and optical path loss between two collimaters;
C4. the translation that system control module 10 is translated by the control of motor control box 11 before and after electronic slide unit is carried out up and down is transported
Dynamic, the electronic slide unit of angle circular arc makes angle adjustment further according to the motion result for translating electronic slide unit.
D. system control module 10 is moved to according to the minimum optical path loss obtained in dimming process, control dimming mechanism 12
Minimum light path loss takes the position coordinate of dimming mechanism 12;
E. collimation device is packaged fixation.
The system control module 10 is used for light path power or the light path damage for receiving and analyzing and processing the acquisition of power meter 14
Consumption, and send instructions to the motor control box 11 and control electronic slide unit to be moved by setting path, while power meter 14 exists
The light path power or optical path loss of current light path are obtained under fast mode, and it is sent to system control module 10;The work(
Rate meter is according to formula:
η _ r=e^ (- { Δ r/w_0 } ^2)
The optical path loss in current light path is calculated, and the data got are sent to system control module 10, system control
Molding block 10 can optical path loss data or light path power data in real-time collecting light path, and according to the optical path loss of acquisition or
Person's light path power is programmed to the direction of motion of electronic slide unit, then controls electronic slide unit to transport by motor control box 11 again
It is dynamic;Command translation device, high-speed a/d converter, multi-axis motion controller and impulse generator are provided with described dimming mechanism 12
Deng.
Radial misalignments, axial angle between two collimaters are relevant with the light loss of two collimaters respectively.
Theoretical calculation formula between the light loss and radial misalignments of two collimater is as follows:
Wherein, " IL " _ r is the light loss value of two collimaters, and Δ r is radial misalignments, and ω _ 0 is the radius of Gaussian beam.
Theoretical calculation formula between the light loss and axial angle of two collimaters is:
WhereinFor the distance between two collimaters, axial angles of the θ between two collimaters, λ is laser wave
Long, ω _ 2 are the radius of Gaussian beam.
The program that the utility model carries out system motion part by system control module 10 according to above-mentioned formula compiles, then
Motor control box 11 is connected so as to control dimming mechanism 12 by signal wire, at the same by USB line connect high speed light power meter or
Light probe, system control module 10 can obtain current optical path loss or power in real time.For example, acquiring loss or power
When, current location A points are calculated to target location B points, and level off to and move along a straight line quickly close to B points, and it is finally stopped to the B
Place.In addition, the system control module part can also possess User Defined function, realize that reference record, Tracing Material etc. are believed
Breathization function, there is stronger practicality, expansibility function.
After i.e. described system control module 10 gets the optical path loss in current light path by power meter 14, to current light
Path loss consumption carries out light path rezero operation;By a reflection end and collimater (WDM classes product) or two collimaters (isolator)
It is attached separately on the first fixture 043 and the second fixture 053 on the dimming mechanism of leveling, light path is put up, collimater connects
Enter in the light path for having carried out light path zero, typically reflection end/collimater is linked into power meter probe, another collimater and light
Source line connects), the power meter is externally provided with external light source.
High speed acquisition algorithm used in the utility model, it is that one signal of transmission of system control module 10 is given to power
Meter, and power meter 14 then constantly beams back signal and is given to system control module 10, system control module 10 is unified by all data
It is put into database, is just handled desired data when needing computing.
As shown in figure 4, traditional data acquisition can cause motion that crawl, discontinuous is presented.
As shown in figure 5, and power meter 14 in high speed mode, the exercise data collected can become coherent, so as to reach
Efficiently;In same time, using 100 times faster than traditional mode speed of the high-speed power drainage pattern of high speed acquisition algorithm with
On.
Specifically, in dimming process, according to the compiled good motion mode of system control module 10, system control module
10 control the 3rd electronic 051 and the 4th electronic slide unit 052 of slide unit to move by motor control box 11, and the second fixture is fixed in adjustment
The angle of collimater on 053, now the 3rd electronic 051 and the 4th electronic slide unit 052 of slide unit according to 0.005 degree of step pitch ± 15
The mechanical movement that spiral looks for light is carried out in the range of degree.
When system control module detects optical path loss value in -35dB, the system control module 10 is by all receptions
To data be updated to calculate two collimator positions between information and optical path loss relational expression in;The positional information is two
The axial angle θ between radial misalignments Δ r, two collimaters between collimater.
All data received are updated to the radial direction calculated between two collimaters by the system control module 10 respectively
Calculated in the relational expression of dislocation and optical path loss, in the relational expression of the axial angle between two collimaters and optical path loss,
Calculate the radial misalignments Δ r between two collimaters, and the axial angle θ between two collimaters;
The first electronic electronic setting in motion of slide unit 042 of slide unit 041 and second, the 3rd electronic slide unit 051 and
Four electronic slide units 052 again can according to the moving left and right of the first electronic slide unit 041 and the second electronic slide unit 042, move up and down, progress
Upper angle waves or lower angle waves, and carries out circulation according to this step and skip, now each electronic slide unit step pitch and scope
Parameter diminishing to diminish by current optical path loss, i.e., diminished according to current optical path loss and diminished, i.e., current light path
When loss is more than -35dB, the step pitch of the first electronic 041 and second electronic slide unit 042 of slide unit is 250um, 150um, 80um, works as light
When path loss consumption is less than -35dB, the step pitch of the first electronic 041 and second electronic slide unit 042 of slide unit is 40um, 25um, 10um, i.e. institute
The step pitch scope for stating the first electronic 041 and second electronic slide unit 042 of slide unit is 10um-250um, and its step pitch is smaller, and movement is more smart
Really, resulting optical path loss data are more coherent, and the 3rd electronic 051 and the 4th electronic slide unit 052 of slide unit is with the first electric sliding
The change of platform 041 and the step pitch of the second electronic slide unit 042 and change.
First electronic 041 and second electronic slide unit 042 of slide unit is moved to predeterminated position B from starting point A, so circulates some
Secondary, during which power meter at every moment sends the optical path loss got to system control module, the system control module root
According to resulting optical path loss minimum value, control electronic slide unit to be moved to the small position of optical path loss by motor control box 11 and sit
Mark, i.e., actual coupling efficiency highest, the prominent position coordinates of light path.
The design of above-mentioned function is basically completed the light modulation of the system for optical passive component automatic coupling, further according to specific reality
Border technical operation flow, the encapsulation for carrying out glass tube are fixed, that is, complete the integrated operation flow of one.
It the utility model is related to high speed acquisition algorithm, the advanced technology such as near field optic is accurately positioned, solve manual collimation
The low technical problem of device craft coupling efficiency, and reasonable in design, method is simple, production cost relative moderate, reliability are high, warp
Cross and debug and optimize repeatedly, the average efficiency of system light modulation accomplishes that production efficiency greatly improves 10 seconds/.
Above content is to combine specific preferred embodiment further detailed description of the utility model, it is impossible to
Assert that specific implementation of the present utility model is confined to these explanations.For the ordinary skill of the utility model art
For personnel, without departing from the concept of the premise utility, some simple deduction or replace can also be made, should all be regarded
To belong to the scope of protection of the utility model.
Claims (7)
1. a kind of ultraviolet protection device, including bottom plate, it is characterised in that also including ultraviolet curing lamp and with ultraviolet curing lamp phase
It is used in conjunction in the ultraviolet shield, the support being fixed on bottom plate that block the ultraviolet light irradiated to operator, the ultraviolet shield
With ultraviolet curing lamp integrated setting, and it is connected with the support.
2. ultraviolet protection device according to claim 1, it is characterised in that the support is provided with ultraviolet solid for adjusting
Change the guiding mechanism of distance between lamp and collimater.
3. ultraviolet protection device according to claim 2, it is characterised in that the guiding mechanism includes slide rail and slide rail
Connected sliding block, provided with being used for, anti-limited slip block exceedes the first fastener of the slide rail upper limit, slide rail lower end is provided with and used for the slide rail upper end
In the second fastener of positioning ultraviolet curing lamp, the ultraviolet curing lamp is fixed on sliding block with ultraviolet shield.
4. ultraviolet protection device according to claim 3, it is characterised in that be additionally provided with the support ultraviolet for adjusting
The limit clamp of cure lamp position.
A kind of 5. Auto-coupling System for including any one of the claim 1-4 ultraviolet protection devices, it is characterised in that including
System control module, the power meter and system control mould being connected with the system control module for obtaining current optical path loss
The connected motor control box of block, and the dimming mechanism being connected with the motor control box, the system control module pass through electricity
Machine control cabinet controls the ultraviolet protection device.
6. Auto-coupling System according to claim 5, it is characterised in that the ultraviolet protection device includes being arranged at institute
The guiding mechanism on support is stated, the system control module controls the guiding mechanism to move by motor control box.
7. Auto-coupling System according to claim 6, it is characterised in that the material of the ultraviolet shield is translucent
Lucite.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720309731.3U CN206803038U (en) | 2017-03-28 | 2017-03-28 | A kind of ultraviolet protection device and the Auto-coupling System comprising this device |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
---|---|---|---|
CN201720309731.3U CN206803038U (en) | 2017-03-28 | 2017-03-28 | A kind of ultraviolet protection device and the Auto-coupling System comprising this device |
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Publication Number | Publication Date |
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CN206803038U true CN206803038U (en) | 2017-12-26 |
Family
ID=60730027
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CN201720309731.3U Expired - Fee Related CN206803038U (en) | 2017-03-28 | 2017-03-28 | A kind of ultraviolet protection device and the Auto-coupling System comprising this device |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113531491A (en) * | 2021-07-09 | 2021-10-22 | 西安和其光电科技股份有限公司 | Ultraviolet light emitting diode installation, curing and monitoring integrated system and installation and curing method |
-
2017
- 2017-03-28 CN CN201720309731.3U patent/CN206803038U/en not_active Expired - Fee Related
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN113531491A (en) * | 2021-07-09 | 2021-10-22 | 西安和其光电科技股份有限公司 | Ultraviolet light emitting diode installation, curing and monitoring integrated system and installation and curing method |
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Granted publication date: 20171226 |