CN206795289U - A kind of clamping device capable of rapid positioning - Google Patents
A kind of clamping device capable of rapid positioning Download PDFInfo
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- CN206795289U CN206795289U CN201720344389.0U CN201720344389U CN206795289U CN 206795289 U CN206795289 U CN 206795289U CN 201720344389 U CN201720344389 U CN 201720344389U CN 206795289 U CN206795289 U CN 206795289U
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Abstract
Description
技术领域technical field
本实用新型涉及机械制造设备及工装技术领域,尤其涉及一种可快速定位的夹紧装置。The utility model relates to the technical field of mechanical manufacturing equipment and tooling, in particular to a fast-positioning clamping device.
背景技术Background technique
机床由于其结构设计与加工对象的不同,使其运动轴数有较大的差别,导致其成本相差巨大。其中,三轴数控机床因具有成本低、设计成熟、加工范围大等优点,成为目前保有量最大且应用最广的机床。Due to the difference in structural design and processing objects of machine tools, the number of motion axes is quite different, resulting in a huge difference in cost. Among them, the three-axis CNC machine tool has the advantages of low cost, mature design, and large processing range, and has become the machine tool with the largest inventory and the most widely used.
对于大多数待加工工件,需对其上下、左右及前后六个面中的至少两个面进行加工,若使用三轴数控机床对这类工件进行加工,至少需要对工件翻转一次,并在翻转后重新对工件进行装夹、校准,不利于加工效率的提高,且难以确保加工精度。For most of the workpieces to be processed, at least two of the six surfaces of the upper and lower, left and right, and front and rear surfaces need to be processed. If a three-axis CNC machine tool is used to process such workpieces, the workpiece needs to be turned over at least once, and the Finally, re-clamp and calibrate the workpiece, which is not conducive to the improvement of processing efficiency, and it is difficult to ensure the processing accuracy.
针对上述问题,通常是采用夹具辅助机床进行加工,常用夹具为分度卡盘,其能在某一个轴上360°无限制回转,但是,在大多数时候,工件只需要旋转90°、180°、45°等预定旋转角进行切换定位,从而导致其加工成本偏高;此外,其还存在难以快速锁紧、快速切换基准面及体积大而使安装换线工作量大的问题。Aiming at the above problems, fixture-assisted machine tools are usually used for processing. The commonly used fixture is an indexing chuck, which can rotate 360°unlimitedly on a certain axis. However, most of the time, the workpiece only needs to be rotated 90°, 180° , 45° and other predetermined rotation angles for switching and positioning, resulting in high processing costs; in addition, it also has the problems of difficulty in fast locking, fast switching of reference planes, and large volume, which makes installation and line replacement a lot of work.
公开号为CN101134285A的专利文献中公开了一种快速分度定位锁紧分度头,即机床用夹具。该分度头具有基座、支撑在基座上用做旋转的转轴、分度盘、固定在转轴上并用于装夹工件的夹具、及用于锁紧分度盘的锁紧机构。其通过分度盘与棘轮机构的配合以实现对夹具的定位,即二者一起构成该夹具的对定机构,通过锁紧套、锥体套及锁紧手柄的配合实现对夹具在轴向上的锁紧。虽然该分度头简化了结构及降低了成本,但是由于其使用棘轮机构与分度盘配合作为对定机构,导致夹具只能单向旋转而无法双向旋转,不便加工过程的选择,而且其是间接通过对转轴定位后,再通过转轴对夹具进行定位,转轴在加工过程中易受到扭矩、冲击力的作用而产生变化,会对后续加工的精度产生影响,甚至会导致转轴的损坏,这对转轴的强度、尺寸及结构设计提出很高的要求。The patent document whose publication number is CN101134285A discloses a fast indexing and positioning locking indexing head, that is, a fixture for machine tools. The indexing head has a base, a rotating shaft supported on the base for rotation, an indexing plate, a fixture fixed on the rotating shaft for clamping workpieces, and a locking mechanism for locking the indexing plate. It realizes the positioning of the fixture through the cooperation of the index plate and the ratchet mechanism, that is, the two together constitute the fixing mechanism of the fixture, and realizes the axial direction of the fixture through the cooperation of the locking sleeve, the cone sleeve and the locking handle. of the lock. Although the indexing head simplifies the structure and reduces the cost, because it uses the ratchet mechanism and the indexing plate as the matching mechanism, the fixture can only rotate in one direction and cannot rotate in both directions, which is inconvenient for the selection of the processing process, and it is After indirect positioning of the rotating shaft, the fixture is positioned through the rotating shaft. The rotating shaft is susceptible to changes due to torque and impact during processing, which will affect the accuracy of subsequent processing and even cause damage to the rotating shaft. The strength, size and structural design of the shaft put forward high requirements.
实用新型内容Utility model content
本实用新型提供了一种可快速定位的可快速定位的夹紧装置,解决了传统夹具难以快速锁紧、操作繁琐以及定位机构复杂的问题。The utility model provides a fast-positioning fast-positioning clamping device, which solves the problems of difficult fast locking, cumbersome operation and complex positioning mechanism of traditional clamps.
一种可快速定位的夹紧装置,包括可转动的夹具和固定夹具的底座,所述夹具通过钢球传力定位组件安装在底座上,并且夹具和底座之间设有对定机构。A clamping device that can be quickly positioned includes a rotatable clamp and a base that fixes the clamp. The clamp is installed on the base through a steel ball force transmission positioning assembly, and a matching mechanism is provided between the clamp and the base.
优选的,所述对定机构包括位于底座上的定位块和离体的定位键,所述定位块与夹具相对的两个表面具有与定位键配合的定位槽,且其中一个所述表面具有不少于两个沿夹具转动方向分布的定位槽。键槽形式的对定机构结构简单,容易加工,并且操作简便。键槽配合的定位机构可以实现工件加工面切换后快速装夹、校准,还可以分担夹紧装置使用过程所产生的力。Preferably, the alignment mechanism includes a positioning block on the base and an isolated positioning key, the two surfaces of the positioning block opposite to the clamp have positioning grooves that cooperate with the positioning key, and one of the surfaces has a There are less than two positioning grooves distributed along the rotation direction of the clamp. The alignment mechanism in the form of a keyway is simple in structure, easy to process, and easy to operate. The positioning mechanism matched with the keyway can realize fast clamping and calibration after the workpiece processing surface is switched, and can also share the force generated during the use of the clamping device.
优选的,其中一个所述表面具有四个沿夹具转动方向均匀分布的定位槽,夹具每转动90度,就可以切换工件的加工面。Preferably, one of the surfaces has four positioning grooves evenly distributed along the rotation direction of the clamp, and the processing surface of the workpiece can be switched every time the clamp rotates 90 degrees.
优选的,所述底座上具有至少两个定位块,且相邻定位块所在的平面相互垂直,通过将夹具安装在不同的定位块上,实现工件更多面的加工。Preferably, there are at least two positioning blocks on the base, and the planes where the adjacent positioning blocks are located are perpendicular to each other. By installing the clamps on different positioning blocks, more surfaces of the workpiece can be processed.
优选的,所述定位块与底座为分体式结构,分体的定位块可以单独加工,加工精度更高,组装维护方便。另外,可通过更换定位块,从而在同一底座上匹配不同要求的夹具,有效地提高底座的使用频率,节约成本。Preferably, the positioning block and the base have a split structure, and the split positioning block can be processed separately, with higher processing accuracy and convenient assembly and maintenance. In addition, by replacing the positioning block, fixtures with different requirements can be matched on the same base, effectively increasing the frequency of use of the base and saving costs.
优选的,所述钢球传力定位组件包括定位套筒、定位衬套和锥面衬套,其中定位衬套固定在定位块上,锥面衬套固定在夹具上。Preferably, the steel ball force transmission positioning assembly includes a positioning sleeve, a positioning bush and a tapered bush, wherein the positioning bush is fixed on the positioning block, and the tapered bush is fixed on the fixture.
进一步优选的,所述底座为中空结构,其背离夹具一侧具有操作孔。采用该结构其中一个侧面设置操作孔,其它几个面均可以安装夹具。Further preferably, the base is a hollow structure with an operation hole on the side away from the clamp. With this structure, one of the sides is provided with an operation hole, and fixtures can be installed on the other sides.
本实用新型装置的夹具通过钢球传力定位组件安装在底座上,可以快速实现夹具的锁紧和释锁,便于切换工件的加工面,而且结构简单,降低了制造成本。The fixture of the device of the utility model is installed on the base through the steel ball force transmission positioning component, which can quickly realize the locking and releasing of the fixture, facilitate switching the processing surface of the workpiece, and has a simple structure and reduces the manufacturing cost.
附图说明Description of drawings
图1为本实用新型夹紧装置的底座与夹具分离状态结构示意图;Fig. 1 is a schematic structural diagram of the separation state of the base and the fixture of the clamping device of the present invention;
图2为本实用新型夹紧装置俯视结构示意图;Fig. 2 is a schematic diagram of the top view structure of the clamping device of the present invention;
图3为本实用新型夹紧装置的剖面图;Figure 3 is a sectional view of the clamping device of the present invention;
图4为本实用新型钢球传力定位组件的剖面图;Fig. 4 is a sectional view of the steel ball force transmission positioning assembly of the present invention;
图5为本实用新型夹紧装置夹具的结构示意图。Fig. 5 is a schematic structural view of the clamp of the clamping device of the present invention.
具体实施方式detailed description
如图1所示,一种可快速定位的夹紧装置,包括底座1和夹具2,夹具2上具有各种夹持工件的固定机构,它可以采用现有设计,如网孔板、图5所示的T型槽板、专用工装板或中心虎钳等。As shown in Figure 1, a clamping device that can be quickly positioned includes a base 1 and a fixture 2. There are various fixing mechanisms for clamping workpieces on the fixture 2. It can adopt existing designs, such as mesh plates, Figure 5 Shown T-slot plate, special tooling plate or center vise, etc.
如图3和4所示,夹具2通过钢球传力定位组件安装在底座1上,钢球传力定位组件包括定位套筒31、锥面衬套32和定位衬套33,定位套筒31与锥面衬套32配合的位置具有若干小孔,小孔内设有小钢珠36,定位套筒的腔体内具有将小钢珠36挤入锥形衬套32的大钢珠35以及推动大钢珠35运动的内六角螺钉34。As shown in Figures 3 and 4, the fixture 2 is installed on the base 1 through the steel ball force transmission and positioning assembly. The steel ball force transmission and positioning assembly includes a positioning sleeve 31, a tapered bushing 32 and a positioning bushing 33, and the positioning sleeve 31 There are several small holes at the position matched with the tapered bushing 32, and small steel balls 36 are arranged in the small holes, and there are large steel balls 35 for squeezing the small steel balls 36 into the tapered bushing 32 and pushing the big steel balls 35 in the cavity of the positioning sleeve. movement of the socket head cap screw 34 .
如图1-3所示,夹具与底座之间设有对定机构,该对定机构包括底座1上的定位块4,定位块4上设有四个沿夹具转动方向均匀分布的定位槽41,夹具相对定位块的表面具有定位槽21。当夹具安装到位,定位槽41和定位槽21配合形成与定位键5配合的盲孔,限制夹具2和底座1之间的相对转动。定位块4与底座1采用分体式结构,通过销孔结构固定,加工和组装方便。定位块4上具有四个转动夹角为90°的定位槽,当夹具2安装在该定位块4上,工件可以转动90°、180°、270°、360°四个角度,从而实现四个加工面的切换。As shown in Figure 1-3, there is an alignment mechanism between the fixture and the base, the alignment mechanism includes a positioning block 4 on the base 1, and the positioning block 4 is provided with four positioning grooves 41 evenly distributed along the direction of rotation of the fixture , The surface of the fixture opposite to the positioning block has a positioning groove 21. When the clamp is installed in place, the positioning groove 41 cooperates with the positioning groove 21 to form a blind hole that cooperates with the positioning key 5 to limit the relative rotation between the clamp 2 and the base 1 . The positioning block 4 and the base 1 adopt a split structure and are fixed by a pin hole structure, which is convenient for processing and assembly. The positioning block 4 has four positioning slots with an included rotation angle of 90°. When the fixture 2 is installed on the positioning block 4, the workpiece can rotate at four angles of 90°, 180°, 270°, and 360°, thereby realizing four Switching of the processing surface.
如图3所示,本实施例锥形衬套32固定在夹具2上,定位衬套33固定在定位块4上,定位套筒31穿过定位衬套33和锥面衬套32,从而连接底座1和夹具2。底座1为中空结构,并且其中一个侧面具有操作孔15,扳手可以通过该操作孔15,旋动内六角螺钉34,实现对夹具2的锁紧和释锁。As shown in Figure 3, the tapered bushing 32 of this embodiment is fixed on the fixture 2, the positioning bushing 33 is fixed on the positioning block 4, and the positioning sleeve 31 passes through the positioning bushing 33 and the tapered bushing 32, thereby connecting Base 1 and Fixture 2. The base 1 is a hollow structure, and one of its sides has an operation hole 15 through which a wrench can turn a hexagon socket head cap screw 34 to realize locking and unlocking of the clamp 2 .
如图1和2所示,除具有定位块4、定位块40的侧面以及具有操作孔15的侧面外,底座1的其余三个面均设置了定位槽13,并且底面设有销孔14,便于装置与机床快速定位。定位块40位于底座的顶面,该定位块40与侧面的定位块4垂直设置,当需要加工工件背对定位块4的加工面时,将夹具更换到定位块40上即可。As shown in Figures 1 and 2, except the side with positioning block 4, positioning block 40 and the side with operation hole 15, the remaining three surfaces of the base 1 are provided with positioning grooves 13, and the bottom surface is provided with pin holes 14, It is convenient for quick positioning of devices and machine tools. The positioning block 40 is positioned on the top surface of the base, and the positioning block 40 is vertically arranged with the positioning block 4 on the side.
本实用新型的工作原理如下:The working principle of the utility model is as follows:
本实用新型的夹具2是通过钢球传力定位组件安装在底座1上,通过扳手拧紧内六角螺钉34,顶推大钢珠35,大钢珠35就会将小钢珠36挤入锥面衬套内,促使夹具2向定位块4移动,直至贴着定位块4,限制其轴向移动。同时定位块4上的定位槽41和夹具2上的定位槽21配合到位,插入定位键5,可以限制夹具2相对底座周向转动,最终使得夹具2固定在底座1上。The clamp 2 of the utility model is installed on the base 1 through the steel ball force transmission positioning component, and the hexagon socket screw 34 is tightened by a wrench, and the big steel ball 35 is pushed, and the big steel ball 35 will squeeze the small steel ball 36 into the cone bushing , prompting the clamp 2 to move toward the positioning block 4 until it abuts against the positioning block 4 to limit its axial movement. At the same time, the positioning groove 41 on the positioning block 4 and the positioning groove 21 on the clamp 2 are matched in place, and the positioning key 5 is inserted to limit the circumferential rotation of the clamp 2 relative to the base, and finally the clamp 2 is fixed on the base 1 .
当需要切换工件的工作面时,反向拧动内六角螺钉34,小钢珠36不再对锥面衬套32具有挤压作用,夹具2轴向可以移动,拔出定位键5,夹具2轴向恢复转动。转动夹具相应角度后,再次拧紧内六角螺钉34,使夹具2重新固定在底座1上,切换非常方便和快速。When it is necessary to switch the working surface of the workpiece, turn the hexagon socket head screw 34 in the opposite direction, the small steel ball 36 will no longer have a pressing effect on the tapered bushing 32, the clamp 2 can move in the axial direction, pull out the positioning key 5, and the clamp 2 axis Turn towards recovery. After turning the fixture at a corresponding angle, tighten the hexagon socket head cap screw 34 again, so that the fixture 2 is fixed on the base 1 again, and the switching is very convenient and fast.
当需要加工工件背对定位块4的工作面时,反向拧动内六角螺钉34,取下夹具2更换到定位块40上,并通过钢球传力定位组件将夹具2与定位块40锁紧即可。When it is necessary to process the working surface of the workpiece facing away from the positioning block 4, reversely turn the hexagon socket head cap screw 34, remove the clamp 2 and replace it on the positioning block 40, and lock the clamp 2 and the positioning block 40 through the steel ball force transmission positioning assembly. Tight enough.
Claims (7)
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| CN201720344389.0U CN206795289U (en) | 2017-04-01 | 2017-04-01 | A kind of clamping device capable of rapid positioning |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109176339A (en) * | 2018-09-03 | 2019-01-11 | 昆山精驰机械科技有限公司 | A kind of quick-clamping localization tool ball lock construction |
| CN109256921A (en) * | 2018-09-17 | 2019-01-22 | 佛山登奇机电技术有限公司 | A kind of motor cover brill attacks fixture |
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2017
- 2017-04-01 CN CN201720344389.0U patent/CN206795289U/en active Active
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109176339A (en) * | 2018-09-03 | 2019-01-11 | 昆山精驰机械科技有限公司 | A kind of quick-clamping localization tool ball lock construction |
| CN109256921A (en) * | 2018-09-17 | 2019-01-22 | 佛山登奇机电技术有限公司 | A kind of motor cover brill attacks fixture |
| CN109256921B (en) * | 2018-09-17 | 2024-05-07 | 佛山登奇机电技术有限公司 | Motor cover drilling and tapping clamp |
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