CN206764425U - Aluminum piston can store automatic charging equipment - Google Patents
Aluminum piston can store automatic charging equipment Download PDFInfo
- Publication number
- CN206764425U CN206764425U CN201720250544.2U CN201720250544U CN206764425U CN 206764425 U CN206764425 U CN 206764425U CN 201720250544 U CN201720250544 U CN 201720250544U CN 206764425 U CN206764425 U CN 206764425U
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- China
- Prior art keywords
- station
- piston
- blank
- block
- automatic charging
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Abstract
Aluminum piston can store automatic charging equipment, be related to aluminum piston automatic charging field, especially belong to a kind of equipment that piston has disposably been stored to step-by-step classifier feeding.Including decile dispenser（3）And base（1）, decile dispenser is attached on base, and material disc is provided with above decile dispenser（16）, there is blank characteristic identification frock, the blank characteristic identification frock includes die cavity locating piece in piston on material disc（11）, the both sides of decile dispenser are respectively equipped with station and distinguish detecting tool, whether there is material detecting tool, wherein, station, which distinguishes detecting tool, includes station detection installing arm（4）, station detection proximity switch（5）And station detection block, the utility model, which has, to be saved material resources manpower, reduce labor intensity and improves the good effect of the piston production automation.
Description
Technical field
Aluminum piston automatic charging field is the utility model is related to, one kind is especially belonged to and disposably stores piston progressively
The equipment of classification feeding.
Background technology
During piston automated production, the key characteristic of piston need to be identified, its fundamental characteristics includes pin-and-hole
Bias, oil spout gap position, top surface assembling mark etc., these key characteristics in process of production, if can not identify first
Out, during subsequent production, piston can be caused because of process and piston characteristic is inconsistent, causes piston to be scrapped,
So that production line is extremely difficult to piston automated production, so as to constrain the degree of accuracy of the piston production automation.
The content of the invention
The purpose of this utility model is that automatic charging equipment can be stored by providing a kind of aluminum piston, can save to reach
Labour, reduce processing cost and improve the purpose of transfer matic processing fluency.
A kind of aluminum piston provided by the utility model can store automatic charging equipment, it is characterised in that including decile point
Cutter and base, decile dispenser are attached on base, are provided with material disc above decile dispenser, have blank on material disc
Characteristic identifies frock, and the blank characteristic identification frock includes die cavity locating piece in piston；The both sides of decile dispenser are set respectively
There is station to distinguish detecting tool, whether there is material detecting tool, wherein, the station, which distinguishes detecting tool, includes station detection installation
Arm, station detection proximity switch and station detection block, station detection block include the first station detection block and second station again
Transpostion interval is arranged at the excircle of material disc outermost end respectively for detection block, the first station detection block and second station detection block
Position, station detects proximity switch and detects installing arm installed in the side of base by station, while station detects proximity switch
It is corresponding with the bottom of station detection block；The material detecting tool that whether there is includes no material detection installing arm and the first light
Electric switch, the opposite side that the first optoelectronic switch detects installing arm and be arranged on base by whetheing there is material, while the first optoelectronic switch
It is corresponding with the piston blank head in material disc radius distance, in addition, in station detection proximity switch access piston production line
The control circuit of automatic part picking hand, the first optoelectronic switch access etc. divides the control circuit of dispenser motor.
Further, the utility model also includes material safety early warning device, and the material safety early warning device includes thing
Expect safety detection installing arm, the second optoelectronic switch and alarm, the second optoelectronic switch, alarm are examined safely by material respectively
Installing arm is surveyed to be arranged on base, meanwhile, second optoelectronic switch is corresponding with material disc outermost piston blank head, its
In, alarm, the second optoelectronic switch are respectively connected in the control circuit of equipment.
Further, the first station detection block is square block structure, and the second station detection block is L-type structure
Block.
Further, the base top is provided with empty avoiding heightening base.
Further, the blank characteristic identification frock also includes blank mounting direction mark block, blank installation direction mark
Knowledge block is any one of column, oil spout breach limited block, R arc home blocks.
Further, the material disc corresponding with the second optoelectronic switch of material disc radius corresponding to first optoelectronic switch half
Region between footpath forms material security alarm region.
Further, first optoelectronic switch, the height of the second optoelectronic switch are set greater than as detection material disc half
The height of die cavity locating piece in piston in the distance of footpath.
A kind of aluminum piston provided by the utility model can store the application process of automatic charging equipment, including following step
Suddenly：When piston blank is put into material disc by operative employee, the automatical feeding system and this practicality on startup piston production line are new
A kind of aluminum piston of type can store automatic charging equipment, and automatic charging equipment is started working, and automatic part picking hand starts pickup, simultaneously
Piston blank is sent in machine tool one by one, because piston blank in this station is gradually reduced to nothing, examined by whetheing there is material
Survey process, startup etc. divides the motor of dispenser, drives material disc to be rotated by decile dispenser, often rotates once, pass through
Station distinguishes detection process, and the signal that station differentiation detecting tool detects is transferred to the control system of automatic part picking hand, come
Judgement takes blank several times, is constantly run with equipment, when the piston blank on material disc is reduced to material security alarm region, material
Safety early warning device is started working, and alarm sends alarm signal, reminds operative employee to fill piston blank in time on material disc.
A kind of aluminum piston provided by the utility model can store automatic charging equipment, by accurate decile dispenser simultaneously
Correlation properties frock is coordinated to realize work, the blank characteristic identification frock installed on material disc, in order to clamping piston,
The key characteristic of piston is identified simultaneously, according to real work needs, selects the decile dispenser of more deciles and by material
Disk carries out more deciles, distinguishes detecting tool by station, distinguishes feeding region, so as to allow automatic part picking hand to carry out pickup, when
When the pickup of this unit finishes, by whetheing there is material detecting tool, feedback signal to decile dispenser, decile dispenser carries out work
Make, while the station that only works is limited by main shaft positioning device, for this automatic part picking, spy sets automatic rotation material
Automatic alarm when insufficient, by material safety early warning device, a material storage safety zone is set, when supplies consumption to safety
During region, detecting system carries out signal feedback at once, and opens alarm, and one side operative employee supplements material in time, in summary, this
Utility model, which has, saves material resources manpower, reduces labor intensity and improves the good effect of the piston production automation.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model；
Fig. 2 is front view of the present utility model；
Fig. 3 is left side view of the present utility model；
Fig. 4 is top view of the present utility model.
Embodiment
, can be as needed in specific implementation process of the present utility model, the decile dispenser of more deciles is selected, is led to below
Cross from the specific embodiments for dividing dispenser such as 16, the utility model is further described below.
16 etc. used divide dispenser to be to divide packer, reductor, three-phase brake motor, proximity switch, sensing by 16 etc.
Composition, its operation principle such as cam, sensing support are：Started working when three-phase brake motor obtains working signal, drive subtracts
Fast machine is simultaneously driven by worm gear structure 16 etc. divides the main shaft of dispenser to be rotated, and divides dispenser to rotate one due to 16 etc.
Station and main shaft also rotate a positioning, and dynamic answers cam to rotate a circle and returns to original position, and now proximity switch obtains signal,
Three-phase brake motor is fed back to, allows three-phase brake motor to be in and treats working condition.
As Figure 1-4, a kind of aluminum piston provided by the utility model can store automatic charging equipment, in specific works
During, include material storing process, station distinguishes detection process, whether there is material detection process and material safety detection mistake
Journey.
In material storing process, divide dispenser 3 using 16 etc., roundel charging tray is subjected to 16 deciles, deposited for maximum
Storage blank and meet automatic part picking hand pickup headspace, basic arrangement of its piston blank on material disc as shown in figure 4,
On the radial direction of material disc 16, a row 4, a row 5,72 piston blanks altogether, if a piston most short process-cycle
For 45 seconds, then feeding of operative employee can meet the automatic assembly line process operation of 1 hour, and by per tour 8 hours, operative employee was every
It only need to upper 8 defective material, so as to greatly reduce the labor intensity of operative employee.Meanwhile there is blank characteristic identification work on material disc
Dress, in order to the machine direction and machining benchmark accuracy of blank first step process.Blank characteristic identification frock is included in piston
Die cavity locating piece and blank mounting direction mark block, the blank mounting direction mark block can be spacing for column, oil spout breach
Any one of block, R arc home blocks, in the installation course of piston blank 10, due to die cavity locating piece 11 and piston blank in piston
Interior die cavity it is basically identical, and the gap between piston blank key seat is less than 1mm, not only realizes piston blank in material disc
On axially position, while also achieve the positioning in piston blank pin-and-hole direction, blank mounting direction mark block is to piston blank
Installation direction is identified, to distinguish pin-and-hole bias and blank top surface mark installation direction, by both the above means, to hair
The key characteristic of base is identified, to ensure that correct machine direction and benchmark are correct.
In station distinguishes detection process, installing arm 4 is detected by station, station detects proximity switch 5 and station detects
Block etc. constitutes station and distinguishes detecting tool, and the station detection block includes the first station detection block 6 again and second station is examined
Survey block 15, transpostion interval is arranged at the excircle of material disc outermost end respectively for the first station detection block and second station detection block
Position, station detects proximity switch and detects installing arm installed in the side of base 1 by station, while station detects proximity switch
It is corresponding with the bottom of station detection block, the control electricity of automatic part picking hand in station detection proximity switch access piston production line
Road.Its concrete operating principle is：Initial program sets No. 4 stations to have signal 1, corresponding first operation detection block；No. 5 stations are
No signal 0, corresponding second station detection block, when 16 etc. divide dispenser rotating operation to No. 4 stations, because station detection is close
For switch with the first station detection block distance within detection range, station detection proximity switch obtains signal, feeds back to piston life
The control system of automatic part picking hand in producing line, after automatic part picking hand obtains instruction, run about 4 times pickup programs；Work as segmentation
When device runs to No. 5 stations, because station detection proximity switch and the distance of second station detection block exceed detecting distance, station
Proximity switch no signal is detected, feeds back to the control system of the automatic part picking hand 17 in piston production line, automatic part picking hand obtains
After instruction, about 5 times pickup programs are run.
In material detection process is whether there is, whether there is material detection optoelectronic switch 9 of installing arm 8 and first etc. and constitute and whether there is
Material detecting tool, the opposite side that the first optoelectronic switch detects installing arm and be arranged on base by whetheing there is material, while the first light
Electric switch is corresponding with the piston blank head in material disc radius distance, and the first optoelectronic switch access etc. divides dispenser motor 7
Control circuit.Head due to the first optoelectronic switch from detecting distance for the piston blank in detection material disc radius distance
Portion, the height of the first optoelectronic switch is set to be more than the height of die cavity locating piece in piston, to prevent flase drop, when automatic part picking hand will
Piston blank from the radial direction on this station blank crawl after, the first optoelectronic switch detects that this station is not lived
Blank is filled in, output signal is transferred to 16 etc. and divides dispenser motor, and now motor is started working, and drives dispenser to be rotated, from
And enter next station.
During material safety detection, the material disc direction of rotation of the present embodiment is turns clockwise, in the course of work
Middle piston blank is constantly taken away by automatic part picking hand one by one, and the piston blank on material disc is constantly reduced, and is taken for pre- anti-automatic
Part hand no-load running, and prevent material disc under without piston blank state repeat rotate, therefore, the utility model be also provided with by
The material safety early warning device of the compositions such as material safety detection installing arm 12, the second optoelectronic switch 14 and alarm 13.Second
Optoelectronic switch, alarm respectively by material safety detection installing arm be arranged on base on, meanwhile, second optoelectronic switch with
Material disc outermost piston blank head is corresponding, wherein, alarm, the second optoelectronic switch is respectively connected to the control circuit of equipment
In.Due to the second optoelectronic switch from detecting distance to detect the presence or absence of material disc outermost piston blank, and detection position is
The head of piston blank, the height of the second optoelectronic switch is set to be more than the height of die cavity locating piece in piston, to prevent flase drop, from
And ensure that signal source is accurate.Its basic procedure is as follows：Under material disc working condition, material disc corresponding to the first optoelectronic switch
Region between radius material disc radius corresponding with the second optoelectronic switch forms material security alarm region, as material disc
Quadrant area.Certainly, can be increased and decreased according to real work needs, the area in above-mentioned material security alarm region
Adjustment.When not having piston blank in material security alarm region, the second optoelectronic switch no signal is fed back, now the second photoelectricity
The control circuit of signal transmission apparatus now alarm start-up operation, can be started alarm, operating personnel are carried out in time by switch
Material, ensures that material disc upper piston blank is in expanded state.
Groundwork flow of the present utility model is as follows：When piston blank is put into material disc by operative employee, start piston
Automatical feeding system and a kind of aluminum piston provided by the utility model on production line can store automatic charging equipment, automatically
Charging equipment is started working, and automatic part picking hand starts pickup, while piston blank is sent in machine tool one by one, due to piston
Blank is gradually reduced to nothing in this station, divides the motor of dispenser by whetheing there is material detection process, startup etc., passes through decile point
Cutter drives material disc to be rotated, because decile dispenser can only rotate a station every time, simultaneously because more as far as possible
Put piston blank, the material disc in the present embodiment is divided into No. 4 stations and No. 5 stations, often rotates once, passes through station and distinguishes detection
Process, the signal that station differentiation detecting tool detects is transferred to the control system of automatic part picking hand, to judge to take hair several times
Base, constantly run with equipment, when the piston blank on material disc is reduced to material security alarm region, material safety early warning device
Start working, alarm sends alarm signal, reminds operative employee to fill piston blank in time on material disc.
In the present embodiment, selection is a diameter of：77th, model M515 piston blank；Described proximity switch is selected
TL-Q5MC1-Z Omron proximity switch；First optoelectronic switch selects E3JK-TR12-C-D-L-1m Omron correlation type light
Electric switch；Second optoelectronic switch selects E3JK-TR12-C-D-L-0.5m Omron correlation type optoelectronic switch；Alarm is selected
24V DR-120-24 tower alarm.
Claims (7)
1. a kind of aluminum piston can store automatic charging equipment, it is characterised in that including decile dispenser（3）And base（1）, etc.
Divide dispenser to be attached on base, material disc is provided with above decile dispenser（16）, there is on material disc blank characteristic identification work
Dress, the blank characteristic identification frock include die cavity locating piece in piston（11）, the both sides of decile dispenser are respectively equipped with station
Distinguish detecting tool, whether there is material detecting tool, wherein, station, which distinguishes detecting tool, includes station detection installing arm（4）, station
Detect proximity switch（5）And station detection block, station detection block include the first station detection block again（6）And second station inspection
Survey block（15）, transpostion interval is arranged at the cylindrical of material disc outermost end respectively for the first station detection block and second station detection block
All positions, station detects proximity switch and detects installing arm installed in the side of base by station, while station detects close open
Close corresponding with the bottom of station detection block；Whether there is material detecting tool and include no material detection installing arm（8）And first
Optoelectronic switch（9）, the first optoelectronic switch is by whetheing there is opposite side of the material detection installing arm installed in base, while the first photoelectricity
Switch and the piston blank in material disc radius distance（10）Head is corresponding, in addition, station detection proximity switch access piston
Automatic part picking hand in production line（17）Control circuit, the first optoelectronic switch access etc. divide dispenser motor（7）Control circuit.
2. a kind of aluminum piston according to claim 1 can store automatic charging equipment, it is further characterized in that, in addition to material
Safety early warning device, the material safety early warning device include material safety detection installing arm（12）, the second optoelectronic switch（14）
And alarm（13）, the second optoelectronic switch, alarm are respectively by material safety detection installing arm on base, together
When, second optoelectronic switch is corresponding with material disc outermost piston blank head, wherein, alarm, the second optoelectronic switch
It is respectively connected in the control circuit of equipment.
3. a kind of aluminum piston according to claim 1 can store automatic charging equipment, it is further characterized in that, first work
Position detection block is square block structure, and the second station detection block is L-type structure block.
4. a kind of aluminum piston according to claim 1 can store automatic charging equipment, it is further characterized in that, on the base
Portion is provided with empty avoiding heightening base（2）.
5. a kind of aluminum piston according to claim 1 can store automatic charging equipment, it is further characterized in that, the blank is special
Property identification frock also include blank mounting direction mark block, blank mounting direction mark block is column, oil spout breach limited block, R
Any one of arc home block.
6. a kind of aluminum piston according to claim 1 can store automatic charging equipment, it is further characterized in that, first light
Region between the material disc radius corresponding with the second optoelectronic switch of material disc radius corresponding to electric switch forms material safety
Alarm region.
7. a kind of aluminum piston according to claim 1 can store automatic charging equipment, it is further characterized in that, first light
Electric switch, the height of the second optoelectronic switch are set greater than as die cavity locating piece in the piston in detection material disc radius distance
Highly.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720250544.2U CN206764425U (en) | 2017-03-15 | 2017-03-15 | Aluminum piston can store automatic charging equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720250544.2U CN206764425U (en) | 2017-03-15 | 2017-03-15 | Aluminum piston can store automatic charging equipment |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206764425U true CN206764425U (en) | 2017-12-19 |
Family
ID=60633198
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720250544.2U Withdrawn - After Issue CN206764425U (en) | 2017-03-15 | 2017-03-15 | Aluminum piston can store automatic charging equipment |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206764425U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106736811A (en) * | 2017-03-15 | 2017-05-31 | 山东双港活塞股份有限公司 | Aluminum piston can store automatic charging equipment and its production method |
| CN112899950A (en) * | 2021-03-23 | 2021-06-04 | 厦门瑞比精密机械有限公司 | Automatic add medicine color testing machine |
-
2017
- 2017-03-15 CN CN201720250544.2U patent/CN206764425U/en not_active Withdrawn - After Issue
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106736811A (en) * | 2017-03-15 | 2017-05-31 | 山东双港活塞股份有限公司 | Aluminum piston can store automatic charging equipment and its production method |
| CN106736811B (en) * | 2017-03-15 | 2018-12-28 | 山东双港活塞股份有限公司 | Aluminum piston can store automatic charging equipment and its production method |
| CN112899950A (en) * | 2021-03-23 | 2021-06-04 | 厦门瑞比精密机械有限公司 | Automatic add medicine color testing machine |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| AV01 | Patent right actively abandoned | ||
| AV01 | Patent right actively abandoned |
Granted publication date: 20171219 Effective date of abandoning: 20181228 |