CN206763298U - A kind of energy-saving conveyer belt heater box of adjustable pitch - Google Patents
A kind of energy-saving conveyer belt heater box of adjustable pitch Download PDFInfo
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- CN206763298U CN206763298U CN201720214184.0U CN201720214184U CN206763298U CN 206763298 U CN206763298 U CN 206763298U CN 201720214184 U CN201720214184 U CN 201720214184U CN 206763298 U CN206763298 U CN 206763298U
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- heater box
- conveyer belt
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- infrared heating
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Abstract
It the utility model is related to a kind of energy-saving conveyer belt heater box of adjustable pitch, it is respectively provided with the top and bottom of heater box and passes through mouth for what conveyer belt passed through, one group of infrared heating module is arranged with heater box by mouth both sides, a thermocouple is respectively equipped with the outside of one group of infrared heating module；The roll adjustment handwheel for adjusting distance between conveyer belt and infrared heating module is arranged with the outer two side of heater box, roll adjustment handwheel side heater box lateral wall is provided with observation window；Connected between infrared heating module and roll adjustment handwheel by the way that the support of radial width can be adjusted in the horizontal direction, bottom is arranged with one group of pressure fan on the bottom wall by mouth both sides, the corresponding lateral wall of heater box two of one group of pressure fan is provided with one group of ventilating opening, and one group of ventilating opening is located at the top of infrared heating module；Realize that monitoring heater box temperature meets the temperature of technological requirement, roll adjustment handwheel regulation conveyor belt surface heating effect, volatile organic compoundses are sent to collection device by exhaust outlet and handled by pressure fan.
Description
Technical field
A kind of conveyer belt technical field of heating is the utility model is related to, more particularly to a kind of energy-saving conveyer belt of adjustable pitch adds
Hot tank.
Background technology
After conveyer belt dip coating Corvic, conveyer belt is preheated, makes conveyer belt by heater box
The Corvic of surface coating is subsequently entering hot blast plasticizing box in conveyor belt surface solidification, not sagging, raising conveyer belt
Firing rate and drying efficiency during dry solidification；The mode of heating of traditional heater box is that heat-conducting oil heating and electric heating tube add
Heat, although can also meet to require many problems be present：（1）Temperature control is unstable, conveyer belt non-uniform temperature, temperature
High position Corvic gel is serious, and current mark occurs for the low position Corvic of temperature, influences the thing of conveyer belt
Rationality energy and surface quality；（2）Electrothermal tube mainly passes through heat radiation heating tape body, heat skewness in drying tunnel be present, easily
Cause band body undercure or cross to plastify, and the deficiency of high energy consumption.Traditional radiation-convection type heater box, it is to use hot-air conduct
Thermal medium heating, high energy consumption, energy utilization rate is low, does not meet the requirement of national green energy-conservation；（3）Current heater box is adding
During hot conveyer belt, Corvic is heated to produce VOC, and escaping gas does not take effective processing
Measure, uncontrollable discharge, plant area's air quality and workshop environment are influenceed, be unfavorable for the occupational health of worker；（4）Equipment is tieed up
Shield amount is big, and it is inconvenient to safeguard, maintenance cost is high.
The drawbacks of traditional heater box presence is not environmentally, energy consumption is big；In this case, infrared heating mode meet the tendency of and
It is raw；Infrared heating mode not only conforms with the requirement of environmental protection, moreover it is possible to reduces energy consumption, saves equipment manufacturing costs；Infrared radiation
Heating is the x ray irradiation x heating object sent using infrared radiator, the purpose for making object reach quick, uniformly heat；
It is widely used in the various materials heating of the departments such as machinery, chemical industry, light industry, electronics, textile industry, grain, medicine, printing and dyeing.
Infrared ray is a kind of electromagnetic wave that can transmit energy, and the principle of infrared heating mode is exactly to be added using infrared ray
The electromagnetic wave that heater strip is sent in heat pipe, cause heating object interior molecules to produce resonance, and thus produce frictional heat energy, from
And reach the purpose of heating；Infrared heating mode be exactly using infrared radiant heat inertia is minimum and the characteristics of the thermal efficiency is very high,
To realize the heating that high density, high quality, high intensity are carried out to object, heating quality, shortening heat time, section are improved to reach
About heating energy source, the purpose for reducing investment amount, reducing environmental pollution.
Utility model content
The purpose of this utility model is to provide a kind of energy-saving conveyer belt of adjustable pitch for above-mentioned deficiency of the prior art
Heater box.
To reach above-mentioned purpose, the technical solution adopted in the utility model is：A kind of energy-saving conveyer belt heating of adjustable pitch
Case, be respectively provided with the top and bottom of the heater box for conveyer belt pass through by mouth, the heater box by mouth both sides
One group of infrared heating module is inside arranged with, a thermocouple is respectively equipped with the outside of one group of infrared heating module；The heating
The roll adjustment handwheel for adjusting distance between conveyer belt and infrared heating module, the roll adjustment hand are arranged with the outer two side of case
Wheel side heater box lateral wall is provided with observation window；By can be in the horizontal direction between the infrared heating module and roll adjustment handwheel
The support connection of radial width is adjusted, the bottom is arranged with one group of pressure fan on the bottom wall by mouth both sides, described one group
The corresponding lateral wall of heater box two of pressure fan is provided with one group of ventilating opening, and one group of ventilating opening is located at infrared heating module
Top.
Further improved as the utility model, the infrared heating module is by the branched infrared fast medium wave heating tube of diplopore
Composition, the branched infrared fast medium wave heating tube of diplopore are rack-mount.
Further improved as the utility model, the thermocouple is SCR Intelligent power regulating eqiupment.
Further improved as the utility model, the material of the inner and outer wall of the heater box is stainless steel plate.
It is further improved as the utility model, the appearance and size of the infrared case：It is long by 2000 × wide by 1000 × high
750mm。
It is further improved as the utility model, the interior chamber size of the heater box：It is long by 1800 × wide by 800 × high
550mm。
Further improved as the utility model, the roll adjustment handwheel is connected by screw rod with support.
Due to the utilization of above-mentioned technical proposal, the utility model has following advantages compared with prior art：
A kind of energy-saving conveyer belt heater box of adjustable pitch of the utility model, have has compared with prior art as follows
Beneficial effect：By the existing heater box of infrared heating technological transformation, infrared ray heating tube, thermocouple, roll adjustment are added in systems
The equipment such as handwheel, pressure fan；Integral core conveying belt is from by dip tank（Interior Sheng PVC paste resin）, tow sides, which apply to scrape, to be gathered
After vinyl chloride paste resin, enter infrared heating box from the bottom of infrared heating box, infrared tube heating integral core conveying belt, make
PVC paste resin solidifies in conveyor belt surface, occurs without Corvic current mark and hangs over integral core conveying belt surface, and
Integral core conveying belt is improved from infrared heating box overhead extension to go out subsequently entering hot blast plasticizing box drying efficiency, integral core conveying belt
Enter plasticizing box afterwards；Thermocouple is whether to meet the temperature of technological requirement for monitoring heater box temperature, and the adjustment of roll adjustment handwheel is whole
The distance of core conveyer belt and infrared ray heating tube, adjusts conveyor belt surface heating effect, and pressure fan can apply conveyor belt surface
The volatile organic compoundses that volatile organic compoundses caused by the polyvinyl chloride heating scraped are discharged to system by ventilating opening collect dress
Put processing.
Brief description of the drawings
Technical solutions of the utility model are described further below in conjunction with the accompanying drawings：
Accompanying drawing 1 is conveyer belt heating procedure structural representation；
Accompanying drawing 2 is heater box structural representation figure.
Embodiment
Below in conjunction with the accompanying drawings and specific embodiment the utility model is described in further detail.
A kind of energy-saving conveyer belt heater box structural representation of adjustable pitch of the present utility model as shown in accompanying drawing 1,2, with
Plastify longitudinal tensile strength 1250N/mm, width is to illustrate exemplified by 1000mm integral core conveying belt.
In the energy-saving conveyer belt infrared heating flow of adjustable pitch：Including infrared heating pipe（The infrared fast medium wave heating tube of diplopore）
1st, thermocouple（SCR Intelligent power regulating eqiupment）2nd, pressure fan 3, ventilating opening 4, roll adjustment handwheel 5, conveyer belt（Integral core conveying belt）6th, soak
Polyvinyl chloride groove 7, infrared heating case 8, plasticizing box 9.
Conveyer belt 6 is in the presence of tractive force, with 0.95m/Min speed by filling the leaching polychlorostyrene second of Welvic
Alkene groove 7,6 positive and negative two faces of conveyer belt are respectively coated with 1.0mm PVC paste resin, and the viscosity scope of Welvic is
3000-6000mpa.s;The conveyer belt 6 for being coated with PVC paste resin is run from the bottom up by leaching polyvinyl chloride groove 7, upwards
By infrared heating case 8, subsequently into plasticizing box 9.
Because PVC paste resin has liquid fluidity, conveyer belt 6 is in operation from bottom to top, easily from top to bottom
Formed current shape vestige, into plasticizing box 9 after heating plasticizing form it is permanent solidification shape hang paste current mark, influence outside conveyer belt
Appearance quality.In order to avoid this phenomenon occurs, in technological operation, achieved the goal by the design of infrared heating case 8.
The integral core conveying belt 6 for being coated with Welvic is entered by the bottom of infrared heating case 8, from bottom to top, conveyer belt 6
Width is 1000mm-1100mm, and the design effectively width of infrared heating case 8 is 1600mm, can actually produce the wide conveyings of 1400mm
Band；Conveyer belt 6 is run between two parties in infrared heating case 8, infrared in one group respectively set by the both sides of mouth 10 inside infrared heating case 8
Heating module 11 heats to the tow sides homogeneous radiation of conveyer belt 6.
Infrared heating module 11 on support 13, it is made up of respectively 4 infrared heating pipes 1, energy-efficient heat
Galvanic couple 2 is used as Temperature-controlled appliance, can fast and accurately control temperature, heating inertia is very small, can just make within several seconds
Rapidly heating and the cooling of conveyer belt 6, can timely obtain accurate technological temperature.
Pass through the observation window of infrared heating case 8（Not shown in figure）, can be with conveyer belt 6 visible in detail in technological temperature
Under heating state, it was observed that the heating state of the Corvic on the two sides of conveyer belt 6, the visual condition of conveyer belt 6；If hair
For existing conveyer belt 6 before plasticizing box 9 is entered, there is problem of appearance in conveyer belt 6, first, it is logical manually to adjust roll adjustment handwheel 5
The horizontal direction radial width of 12 adjusting bracket of screw rod 13 is crossed to move infrared heating pipe 1 and the distance of conveyer belt 6, controls conveyer belt 6
The solidification of surface PVC paste resin；Second, the switch of infrared heating pipe 1 can be precisely controlled by thermocouple 2, can control
The switch of any 1 of one group of infrared lamp 1 is made, the rational temperature for controlling conveyer belt 6, and then control adding for conveyer belt 6
Heat cure effect.
Two ends of the both sides side lower part of infrared heating case 8 respectively set a small-sized pressure fan 3, coated with Corvic
Conveyer belt 6 have escaping gas generation in 1 radiant heating of infrared heating pipe, without processing can be dispersed into workshop,
Cause production environment to pollute, worker's body is harmful to；Present two small-sized pressure fan 3 can be by escaping gas caused by heating
Exhaust duct is passed through by ventilating opening 4（Not shown in figure）Blow away, exhaust duct is provided with hand regulation plate and is used for adjusting waving for discharge
Hair property gas, exhaust duct concentrate delivery pipe to be connected with system, the escaping gas during preheating of conveyer belt 6 is not entered infrared heating
The top of case 8, focus on special exhaust treatment system（Not shown in figure）It is effectively treated.
It can be seen that：（1）Infrared heating box materials'use stainless steel plate, inner wall smooth, easily cleaning；（2）Save energy
Source, rapidly and efficiently；Using heat radiation technology, energy consumption saves 40% or so；The energy-efficient reflectance coating of infrared heating pipe causes red
External radiation, which is concentrated, points to heated direction, and less heating energy consumption obtains the higher efficiency of heating surface；（3）The convenient letter of equipment operation
It is single, it is easy to maintain, be not in infrared ray heating tube surface corrosion, the phenomenon peeled off, the impurity in infrared heating box is easy
Cleaning, visual windows can observe the preheating situation of integral core conveying belt at any time, and adjusting screw rod can timely be adjusted with time saving and energy saving
The distance of whole core conveyer belt and infrared heating pipe, reaches the preheating situation of the integral core conveying belt of technological requirement, ensure that whole
The presentation quality of core conveyer belt.Energy-efficient SCR Intelligent power regulating eqiupment can quickly adjust integral core conveying belt heating temperature in time
Degree；（4）Because temperature can be controlled effectively in time, radiation is produced from heating effect, and integral core conveying belt is heated evenly, whole core conveying
The physical property and presentation quality of band can be controlled effectively；（5）Blower fan and exhaust duct are employed, can have volatile organic compoundses
Tissue discharge, prevent escaping gas from, to workshop pollution and the harm of worker's body, having ensured the clear of plant area's ambient atmosphere
It is clean and clean.
It the above is only concrete application example of the present utility model, do not form any limit to the scope of protection of the utility model
System；All technical schemes formed using equivalent transformation or equivalent replacement, all fall within the utility model rights protection scope it
It is interior.
Claims (7)
1. a kind of energy-saving conveyer belt heater box of adjustable pitch, it is respectively provided with the top and bottom of the heater box and passes through for conveyer belt
Pass through mouth, it is characterised in that be arranged with one group of infrared heating module in the heater box by mouth both sides, described one group
A thermocouple is respectively equipped with the outside of infrared heating module；Be arranged with the outer two side of the heater box for adjust conveyer belt with
The roll adjustment handwheel of distance between infrared heating module, the roll adjustment handwheel side heater box lateral wall are provided with observation window；It is described
Connected between infrared heating module and roll adjustment handwheel by the way that the support of radial width can be adjusted in the horizontal direction, the bottom passes through
One group of pressure fan is arranged with the bottom wall of mouth both sides, the corresponding lateral wall of heater box two of one group of pressure fan is provided with one
Group ventilating opening, one group of ventilating opening are located at the top of infrared heating module.
A kind of 2. energy-saving conveyer belt heater box of adjustable pitch according to claim 1, it is characterised in that the infrared heating
Module is made up of the branched infrared fast medium wave heating tube of diplopore, and the branched infrared fast medium wave heating tube of diplopore is rack-mount.
3. the energy-saving conveyer belt heater box of a kind of adjustable pitch according to claim 1, it is characterised in that the thermocouple is
SCR Intelligent power regulating eqiupment.
4. the energy-saving conveyer belt heater box of a kind of adjustable pitch according to claim 1, it is characterised in that the heater box
The material of inner and outer wall is stainless steel plate.
5. the energy-saving conveyer belt heater box of a kind of adjustable pitch according to claim 1, it is characterised in that the infrared case
Appearance and size：Long by 2000 × wide by 1000 × high 750mm.
6. the energy-saving conveyer belt heater box of a kind of adjustable pitch according to claim 1, it is characterised in that the heater box
Interior chamber size：Long by 1800 × wide by 800 × high 550mm.
A kind of 7. energy-saving conveyer belt heater box of adjustable pitch according to claim 1, it is characterised in that the roll adjustment handwheel
It is connected by screw rod with support.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720214184.0U CN206763298U (en) | 2017-03-07 | 2017-03-07 | A kind of energy-saving conveyer belt heater box of adjustable pitch |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720214184.0U CN206763298U (en) | 2017-03-07 | 2017-03-07 | A kind of energy-saving conveyer belt heater box of adjustable pitch |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206763298U true CN206763298U (en) | 2017-12-19 |
Family
ID=60632263
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720214184.0U Active CN206763298U (en) | 2017-03-07 | 2017-03-07 | A kind of energy-saving conveyer belt heater box of adjustable pitch |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206763298U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108012346A (en) * | 2017-12-22 | 2018-05-08 | 中国重型机械研究院股份公司 | A kind of photovoltaic module heating equipment |
| CN109514831A (en) * | 2018-12-11 | 2019-03-26 | 山东威普斯橡胶股份有限公司 | Novel Multifunctional whole core fire retarding conveying band module |
| CN113183629A (en) * | 2020-01-29 | 2021-07-30 | 精工爱普生株式会社 | Recording apparatus |
-
2017
- 2017-03-07 CN CN201720214184.0U patent/CN206763298U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108012346A (en) * | 2017-12-22 | 2018-05-08 | 中国重型机械研究院股份公司 | A kind of photovoltaic module heating equipment |
| CN109514831A (en) * | 2018-12-11 | 2019-03-26 | 山东威普斯橡胶股份有限公司 | Novel Multifunctional whole core fire retarding conveying band module |
| CN113183629A (en) * | 2020-01-29 | 2021-07-30 | 精工爱普生株式会社 | Recording apparatus |
| CN113183629B (en) * | 2020-01-29 | 2024-03-19 | 精工爱普生株式会社 | Recording device |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| TR01 | Transfer of patent right |
Effective date of registration: 20200909 Address after: No. 99, Dalian East Road, economic and Technological Development Zone, Yangquan City, Shanxi Province Patentee after: Aolun tape branch of Yangquan coal industry group Huayue Machinery Co., Ltd Address before: 037000 No. 99 East Dalian Road, Yangquan economic and Technological Development Zone, Shanxi Patentee before: AOLUN TAPE BRANCH, YANGQUAN COAL INDUSTRY (Group) Co.,Ltd. |
|
| TR01 | Transfer of patent right |