CN206751787U - A kind of microalgae separator - Google Patents

A kind of microalgae separator Download PDF

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Publication number
CN206751787U
CN206751787U CN201720295279.XU CN201720295279U CN206751787U CN 206751787 U CN206751787 U CN 206751787U CN 201720295279 U CN201720295279 U CN 201720295279U CN 206751787 U CN206751787 U CN 206751787U
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conveyer belt
conveyor belt
algae water
cell body
microalgae
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田斐
蔡文贵
孙志伟
陈海刚
张喆
张林宝
刘标
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South China Sea Fisheries Research Institute Chinese Academy Fishery Sciences
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South China Sea Fisheries Research Institute Chinese Academy Fishery Sciences
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Abstract

本实用新型公开了一种微藻分离装置,包括脱水装置、藻水分布器和清洗装置,脱水装置包括输送带以及设置在输送带上用以承接藻水的滤布。藻水分布器设置在输送带的一端,该藻水分布器与一进料管连通,该进料管在靠近藻水分布器处设有流量调节器和阀门。沿输送带的运动方向,输送带包括重力脱水段和设置在其前方的真空脱水段,所述真空脱水段的输送带下方设有抽真空装置。清洗装置设置在所述输送带的回程区,其包括一盛有清洗液的槽体,所该述槽体包括清洁刷、清洗液进口和清洗液出口。清洁刷设置在槽体内部并与穿过槽体的输送带接触,以使得输送带被刷洗。本实用新型的微藻分离装置不仅结构简单、操作便捷,而且效率高,有效的降低了成本。

The utility model discloses a microalgae separation device, which comprises a dehydration device, an algae water distributor and a cleaning device. The dehydration device includes a conveyer belt and a filter cloth arranged on the conveyer belt to receive the algae water. The algae water distributor is arranged at one end of the conveyor belt, and the algae water distributor communicates with a feed pipe, and the feed pipe is provided with a flow regulator and a valve near the algae water distributor. Along the moving direction of the conveyor belt, the conveyor belt includes a gravity dehydration section and a vacuum dehydration section in front of it, and a vacuum device is provided under the conveyor belt of the vacuum dehydration section. The cleaning device is arranged in the return area of the conveyor belt, which includes a tank body filled with cleaning liquid, and the tank body includes a cleaning brush, a cleaning liquid inlet and a cleaning liquid outlet. The cleaning brush is arranged inside the tank body and is in contact with the conveyor belt passing through the tank body, so that the conveyor belt is brushed. The microalgae separation device of the utility model not only has a simple structure and convenient operation, but also has high efficiency and effectively reduces the cost.

Description

一种微藻分离装置A device for separating microalgae

技术领域technical field

本实用新型涉及微藻分离设备技术领域,尤其涉及一种微藻分离装置。The utility model relates to the technical field of microalgae separation equipment, in particular to a microalgae separation device.

背景技术Background technique

从海洋微藻中提取而成的微藻DHA,容易吸收,非常适宜孕妇、哺乳期妈妈及婴幼儿食用,有利于胎儿及婴幼儿大脑和视觉系统的正常发育。工业化生产微藻DHA,通常先在培养罐中培养海洋微藻,得到海洋微藻培养物(即发酵液),然后收集海洋微藻培养物中的海洋微藻,再从海洋微藻细胞中提取微藻DHA。The microalgae DHA extracted from marine microalgae is easy to absorb and is very suitable for pregnant women, lactating mothers and infants, and is beneficial to the normal development of the brain and visual system of fetuses and infants. To industrialize the production of microalgae DHA, marine microalgae are usually cultivated in culture tanks to obtain marine microalgae culture (ie, fermentation broth), and then the marine microalgae in the marine microalgae culture are collected, and then extracted from marine microalgae cells Microalgae DHA.

从海洋微藻培养物中收集海洋微藻,其重要环节是脱水,即实现海洋微藻与水的分离,常用的分离方法为过滤。而传统的分离过程一般采用人工过滤,其需要消耗大量的劳力,生产周期长,成本高,效率低,而且脱水效果不理想。The important part of collecting marine microalgae from marine microalgae culture is dehydration, that is, to realize the separation of marine microalgae and water. The commonly used separation method is filtration. The traditional separation process generally uses manual filtration, which requires a lot of labor, long production cycle, high cost, low efficiency, and unsatisfactory dehydration effect.

发明内容Contents of the invention

针对现有技术的上述问题,本实用新型的目的是提供一种结构简单、操作便捷的高效微藻分离装置。In view of the above-mentioned problems in the prior art, the purpose of this utility model is to provide a high-efficiency microalgae separation device with simple structure and convenient operation.

为了解决上述技术问题,本实用新型所采取的技术方案是:In order to solve the problems of the technologies described above, the technical solution adopted by the utility model is:

一种微藻分离装置,包括脱水装置、藻水分布器和清洗装置,所述脱水装置包括输送带以及设置在所述输送带上用以承接所述藻水的滤布,A microalgae separation device, including a dehydration device, an algae water distributor and a cleaning device, the dehydration device includes a conveyor belt and a filter cloth arranged on the conveyor belt to receive the algae water,

所述藻水分布器设置在所述输送带的一端,所述藻水分布器与一进料管连通,所述进料管在靠近所述藻水分布器处设有流量调节器和阀门,The algae water distributor is arranged at one end of the conveyor belt, the algae water distributor communicates with a feed pipe, and the feed pipe is provided with a flow regulator and a valve near the algae water distributor,

所述输送带包括重力脱水段和真空脱水段,沿所述输送带的运动方向,所述真空脱水段设置在所述重力脱水段的前方,所述真空脱水段的输送带下方设有抽真空装置,The conveyor belt includes a gravity dehydration section and a vacuum dehydration section. Along the moving direction of the conveyor belt, the vacuum dehydration section is arranged in front of the gravity dehydration section. device,

所述清洗装置设置在所述输送带的回程区,其包括一槽体,所述槽体内盛有清洗液,所述槽体包括清洁刷、清洗液进口和清洗液出口,The cleaning device is arranged in the return area of the conveyor belt, which includes a tank body, the tank body contains cleaning liquid, and the tank body includes a cleaning brush, a cleaning liquid inlet and a cleaning liquid outlet,

所述清洁刷设置在所述槽体内部并与穿过所述槽体的输送带接触,以使得所述输送带被刷洗,所述清洗液进口设置在所述槽体的上部,用以向所述槽体内补充清洗液,所述清洗液出口设置在所述槽体的下部,用以将所述槽体内的清洗液排出。The cleaning brush is arranged inside the tank body and is in contact with the conveyor belt passing through the tank body, so that the conveyor belt is brushed, and the cleaning liquid inlet is arranged on the upper part of the tank body for feeding The tank body is supplemented with cleaning liquid, and the cleaning liquid outlet is arranged at the lower part of the tank body to discharge the cleaning liquid in the tank body.

优选的,在所述输送带的藻泥排出处设有两个刮刀,用以将藻泥从所述滤布上刮下。Preferably, two scrapers are arranged at the outlet of the algae mud on the conveyor belt to scrape the algae mud from the filter cloth.

优选的,所述藻水分布器包括搅拌器和电机,所述电机用于驱动所述搅拌桨转动,以使得所述藻水分布器内的微藻保持悬浮状态。Preferably, the algae water distributor includes a stirrer and a motor, and the motor is used to drive the stirring paddle to rotate, so that the microalgae in the algae water distributor remain in a suspended state.

优选的,所述清洗液进口和清洗液出口分别与一管路连接,所述管路上均设有开关阀,且所述开关阀相互关联,以使得其中一个开关阀处于打开状态时,另外一个开关阀处于关闭状态。Preferably, the cleaning liquid inlet and the cleaning liquid outlet are respectively connected to a pipeline, and switching valves are arranged on the pipelines, and the switching valves are related to each other, so that when one of the switching valves is in an open state, the other The switch valve is closed.

优选的,所述输送带的两侧均设有一定高度的挡水板。Preferably, both sides of the conveyor belt are provided with water barriers of a certain height.

本实用新型的一种微藻分离装置,具有如下有益效果:A microalgae separation device of the present utility model has the following beneficial effects:

1)在藻水进入真空脱水段前先经过重力脱水段,利用重力将部分水分率先脱除,从而可以大大减小真空脱水段的负荷,进而可以有效的降低能耗,降低成本。1) Before the algal water enters the vacuum dehydration section, it first passes through the gravity dehydration section, and uses gravity to remove part of the water first, which can greatly reduce the load of the vacuum dehydration section, thereby effectively reducing energy consumption and cost.

2)真空抽水段在滤布下方形成真空环境,利用滤布上下压差将藻水压向滤布,抽走藻水中剩余的水分,完成藻水分离,脱水完全,且不会对微藻造成损伤,高效便捷。2) The vacuum pumping section forms a vacuum environment under the filter cloth, uses the pressure difference between the upper and lower sides of the filter cloth to press the algae water to the filter cloth, sucks away the remaining water in the algae water, completes the separation of the algae water, completes the dehydration, and does not cause damage to the microalgae Damage, efficient and convenient.

3)微藻在藻水分布器中得到充分的分散,且澡水被均匀的分布在输送带上,能够大大提高后续的脱水效率。3) The microalgae are fully dispersed in the algal water distributor, and the bath water is evenly distributed on the conveyor belt, which can greatly improve the subsequent dehydration efficiency.

附图说明Description of drawings

为了更清楚地说明本实用新型的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单的介绍,显而易见地,下面描述中的附图仅仅是本实用新型的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其它附图。In order to illustrate the technical solution of the utility model more clearly, the accompanying drawings that need to be used in the description of the embodiments or the prior art will be briefly introduced below. Obviously, the accompanying drawings in the following description are only some of the utility models. Embodiments, for those skilled in the art, other drawings can also be obtained according to these drawings without creative work.

图1是本实用新型实施例的一种微藻分离装置的结构示意图;Fig. 1 is the structural representation of a kind of microalgae separating device of the utility model embodiment;

图中:1-脱水装置,2-藻水分布器,3-清洗装置,4-进料管,5-抽真空装置, 6-管路,11-输送带,12-刮刀,13-挡水板,21-搅拌器,22-电机,31-槽体,311- 清洁刷,312-清洗液进口,313-清洗液出口,41-流量调节器,42-阀门,61-开关阀。In the figure: 1-dehydration device, 2-algae water distributor, 3-cleaning device, 4-feeding pipe, 5-vacuumizing device, 6-pipeline, 11-conveyor belt, 12-scraper, 13-water retaining Plate, 21-agitator, 22-motor, 31-tank body, 311-cleaning brush, 312-cleaning liquid inlet, 313-cleaning liquid outlet, 41-flow regulator, 42-valve, 61-on-off valve.

具体实施方式detailed description

下面将结合本实用新型实施例中的附图,对本实用新型实施例中的技术方案进行清楚、完整地描述,显然,所描述的实施例仅仅是本实用新型一部分实施例,而不是全部的实施例。基于本实用新型中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所获得的所有其他实施例,都属于本实用新型保护的范围。The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of them. example. Based on the embodiments of the present utility model, all other embodiments obtained by persons of ordinary skill in the art without making creative efforts belong to the scope of protection of the present utility model.

在本实用新型的描述中,需要理解的是,术语“上”、“下”、“左”、“右”、“内”、“外”等指示的方位或位置关系为基于附图所示的方位或位置关系,仅是为了便于描述本实用新型和简化描述,而不是指示或暗示所指的装置或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本实用新型的限制。In the description of the present utility model, it should be understood that the orientation or positional relationship indicated by the terms "upper", "lower", "left", "right", "inner" and "outer" are based on the The orientation or positional relationship is only for the convenience of describing the utility model and simplifying the description, but does not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, so it cannot be understood as a reference to the utility model. limits.

具体实施例specific embodiment

请参阅图1,其所示为本实施例的一种微藻分离装置的结构示意图,由图可知,本实施例的微藻分离装置包括脱水装置1、藻水分布器2和清洗装置3,所述脱水装置1包括输送带11以及设置在所述输送带11上用以承接所述藻水的滤布。Please refer to Fig. 1, which shows a schematic structural view of a microalgae separation device of this embodiment, as can be seen from the figure, the microalgae separation device of this embodiment includes a dehydration device 1, an algal water distributor 2 and a cleaning device 3, The dehydration device 1 includes a conveyor belt 11 and a filter cloth arranged on the conveyor belt 11 to receive the algal water.

所述藻水分布器2设置在所述输送带11的一端,所述藻水分布器2与一进料管4连通,所述进料管4在靠近所述藻水分布器2处设有流量调节器41 和阀门42。The algae distributor 2 is arranged on one end of the conveyor belt 11, and the algae distributor 2 is communicated with a feed pipe 4, and the feed pipe 4 is provided near the algae distributor 2. Flow regulator 41 and valve 42.

所述输送带11包括重力脱水段111和真空脱水段112,沿所述输送带11 的运动方向,所述真空脱水段112设置在所述重力脱水段111的前方,所述真空脱The conveyor belt 11 includes a gravity dehydration section 111 and a vacuum dehydration section 112. Along the moving direction of the conveyor belt 11, the vacuum dehydration section 112 is arranged in front of the gravity dehydration section 111.

水段112的输送带11下方设有抽真空装置5,该抽真空装置5可以为真空泵。所述清洗装置3设置在所述输送带11的回程区,即输送带11上的滤泥被刮下后,输送带11进入回程区。所述清洗装置3包括一槽体31,输送带 11穿过槽体31后,回到整个行程的起点。所述槽体31内盛有清洗液,该清洗液可以为水或是其他的可以清洗滤布的液体。所述槽体31包括清洁刷311、清洗液进口312和清洗液出口313。A vacuum device 5 is provided below the conveyor belt 11 of the water section 112, and the vacuum device 5 may be a vacuum pump. The cleaning device 3 is arranged in the return area of the conveyor belt 11, that is, after the filter mud on the conveyor belt 11 is scraped off, the conveyor belt 11 enters the return area. Described cleaning device 3 comprises a tank body 31, after conveyer belt 11 passes through tank body 31, returns to the starting point of whole stroke. The tank body 31 contains a cleaning liquid, which can be water or other liquids that can clean the filter cloth. The tank body 31 includes a cleaning brush 311 , a cleaning liquid inlet 312 and a cleaning liquid outlet 313 .

所述清洁刷311设置在所述槽体31内部并与穿过所述槽体31的输送带 11接触,以使得所述输送带11被刷洗,为了更加充分的清洗输送带11,清洁刷312可以设置为多个,且沿输送带的运动方向依次排列。所述清洗液进口312 设置在所述槽体31的上部,用以向所述槽体31内补充清洗液,所述清洗液出口313设置在所述槽体31的下部,用以将所述槽体31内的清洗液排出,从而可以保证定期对槽体31内清洗液的更换,确保了输送带11的清洁效果。The cleaning brush 311 is arranged inside the tank body 31 and is in contact with the conveyor belt 11 passing through the tank body 31, so that the conveyor belt 11 is brushed. In order to clean the conveyor belt 11 more fully, the cleaning brush 312 It can be set in multiples and arranged in sequence along the moving direction of the conveyor belt. The cleaning liquid inlet 312 is arranged on the upper part of the tank body 31 to supplement the cleaning liquid in the tank body 31, and the cleaning liquid outlet 313 is arranged on the lower part of the tank body 31 to discharge the cleaning liquid into the tank body 31. The cleaning liquid in the tank body 31 is discharged, thereby ensuring regular replacement of the cleaning liquid in the tank body 31 and ensuring the cleaning effect of the conveyor belt 11 .

在本实施例中,在所述输送带11的藻泥排出处设有两个刮刀12,用以将藻泥从所述滤布上刮下。In this embodiment, two scrapers 12 are provided at the outlet of the algae mud on the conveyor belt 11 to scrape the algae mud from the filter cloth.

作为一种优选的实施方式,所述藻水分布器2包括搅拌器21和电机22,所述电机22用于驱动所述搅拌器21转动,以使得所述藻水分布器2内的微藻保持悬浮状态。As a preferred embodiment, the algae distributor 2 includes an agitator 21 and a motor 22, the motor 22 is used to drive the agitator 21 to rotate, so that the microalgae in the algae distributor 2 Stay suspended.

作为进一步的改进,所述清洗液进口312和清洗液出口313分别与一管路 6连接,所述管路6上均设有开关阀61,且所述开关阀61相互关联,以使得其中一个开关阀处于打开状态时,另外一个开关阀处于关闭状态。As a further improvement, the cleaning liquid inlet 312 and the cleaning liquid outlet 313 are respectively connected to a pipeline 6, and the switching valves 61 are provided on the pipelines 6, and the switching valves 61 are interrelated, so that one of them When the switching valve is in the open state, the other switching valve is in the closed state.

在本实施例中,所述输送带11的两侧均设有一定高度的挡水板13,以确保滤布上的藻水不从输送带11的两侧流出。In this embodiment, both sides of the conveyor belt 11 are provided with a water barrier 13 of a certain height to ensure that the algal water on the filter cloth does not flow out from both sides of the conveyor belt 11 .

本实用新型的一种微藻分离装置,具有如下有益效果:A microalgae separation device of the present utility model has the following beneficial effects:

在藻水进入真空脱水段前先经过重力脱水段,利用重力将部分水分率先脱除,从而可以大大减小真空脱水段的负荷,进而可以有效的降低能耗,降低成Before the algal water enters the vacuum dehydration section, it first passes through the gravity dehydration section, and uses gravity to remove part of the water first, which can greatly reduce the load of the vacuum dehydration section, thereby effectively reducing energy consumption and cost.

本;真空抽水段在滤布下方形成真空环境,利用滤布上下压差将藻水压向滤布,抽走藻水中剩余的水分,完成藻水分离,脱水完全,且不会对微藻造成损伤,高效便捷;微藻在藻水分布器中得到充分的分散,且澡水被均匀的分布在输送带上,能够大大提高后续的脱水效率;槽体内设有清洁刷并盛有清洗液,从而保证滤布的清洗效果,有利于确保下一循环中的脱水效果,延长滤布的使用寿命。This; the vacuum pumping section forms a vacuum environment under the filter cloth, uses the pressure difference between the upper and lower sides of the filter cloth to press the algae water to the filter cloth, sucks away the remaining water in the algae water, completes the separation of the algae water, completes the dehydration, and does not cause damage to the microalgae damage, high efficiency and convenience; the microalgae are fully dispersed in the algae water distributor, and the bath water is evenly distributed on the conveyor belt, which can greatly improve the subsequent dehydration efficiency; the tank is equipped with a cleaning brush and filled with cleaning fluid, In this way, the cleaning effect of the filter cloth is ensured, which is conducive to ensuring the dehydration effect in the next cycle and prolonging the service life of the filter cloth.

上述说明已经充分揭露了本实用新型的具体实施方式。需要指出的是,熟悉该领域的技术人员对本实用新型的具体实施方式所做的任何改动均不脱离本实用新型的权利要求书的范围。相应地,本实用新型的权利要求的范围也并不仅仅局限于前述具体实施方式。The above description has fully disclosed the specific implementation manners of the present utility model. It should be pointed out that any changes made by those skilled in the art to the specific embodiments of the utility model will not depart from the scope of the claims of the utility model. Correspondingly, the scope of the claims of the present utility model is not limited only to the foregoing specific embodiments.

Claims (5)

  1. A kind of 1. microalgae separator, it is characterised in that including dehydration device (1), algae water distributor (2) and cleaning device (3), The dehydration device (1) includes conveyer belt (11) and is arranged on the conveyer belt (11) to accept the filter of the algae water Cloth,
    The algae water distributor (2) is arranged on one end of the conveyer belt (11), the algae water distributor (2) and a feed pipe (4) connecting, the feed pipe (4) is being provided with flow regulator (41) and valve (42) close to algae water distributor (2) place,
    The conveyer belt (11) includes gravity dehydration section (111) and vacuum dehydration section (112), along the motion of the conveyer belt (11) Direction, the vacuum dehydration section (112) are arranged on the front of the gravity dehydration section (111), the vacuum dehydration section (112) Vacuum extractor (5) is provided with below conveyer belt (11),
    The cleaning device (3) is arranged on the backhaul area of the conveyer belt (11), and it includes a cell body (31), the cell body (31) Cleaning fluid is inside filled, the cell body (31) includes cleaning brush (311), cleaning fluid import (312) and rinse liquid outlet (313),
    The cleaning brush (311) is arranged on the cell body (31) inside and connect with the conveyer belt (11) through the cell body (31) Touch, make it that the conveyer belt (11) is scrubbed, the cleaning fluid import (312) is arranged on the top of the cell body (31), uses To be arranged on the bottom of the cell body (31) to the interior additional clean liquid of the cell body (31), the rinse liquid outlet (313), to Cleaning fluid in the cell body (31) is discharged.
  2. 2. a kind of microalgae separator according to claim 1, it is characterised in that arranged in the algal gel of the conveyer belt (11) Source is provided with two scrapers (12), algal gel to be scraped from the filter cloth.
  3. 3. a kind of microalgae separator according to claim 1, it is characterised in that the algae water distributor (2) includes stirring Device (21) and motor (22) are mixed, the motor (22) is used to drive the agitator (21) to rotate, to cause the algae water distribution Microalgae in device (2) keeps suspended state.
  4. A kind of 4. microalgae separator according to claim 1, it is characterised in that the cleaning fluid import (312) and clear Washing lotion outlet (313) is connected with a pipeline (6) respectively, and switch valve (61), and the switch valve are equipped with the pipeline (6) (61) interrelated, during make it that one of switch valve is in open mode, another switch valve is closed.
  5. 5. a kind of microalgae separator according to claim 1, it is characterised in that the both sides of the conveyer belt (11) are all provided with There is the water fender (13) of certain altitude.
CN201720295279.XU 2017-03-24 2017-03-24 A kind of microalgae separator Expired - Fee Related CN206751787U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109207359A (en) * 2018-08-29 2019-01-15 福清市新大泽螺旋藻有限公司 A kind of collection of spirulina machine and its application method
CN109294958A (en) * 2018-11-13 2019-02-01 丽江程海保尔生物开发有限公司 A kind of cleaning and harvesting method of cultured spirulina
CN112239717A (en) * 2019-07-19 2021-01-19 国投生物科技投资有限公司 Microalgae harvesting device and microalgae harvesting method

Cited By (6)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109207359A (en) * 2018-08-29 2019-01-15 福清市新大泽螺旋藻有限公司 A kind of collection of spirulina machine and its application method
CN109207359B (en) * 2018-08-29 2021-06-08 福清市新大泽螺旋藻有限公司 Spirulina harvester and using method thereof
CN109294958A (en) * 2018-11-13 2019-02-01 丽江程海保尔生物开发有限公司 A kind of cleaning and harvesting method of cultured spirulina
CN109294958B (en) * 2018-11-13 2021-08-13 丽江程海保尔生物开发有限公司 A kind of cleaning and harvesting method of cultured spirulina
CN112239717A (en) * 2019-07-19 2021-01-19 国投生物科技投资有限公司 Microalgae harvesting device and microalgae harvesting method
CN112239717B (en) * 2019-07-19 2022-08-26 国投生物科技投资有限公司 Microalgae harvesting device and microalgae harvesting method

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Granted publication date: 20171215

Termination date: 20190324