CN206739969U - There is one kind multi-functional rubber ball cleaning to dry number ball equipment - Google Patents
There is one kind multi-functional rubber ball cleaning to dry number ball equipment Download PDFInfo
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- CN206739969U CN206739969U CN201720510818.7U CN201720510818U CN206739969U CN 206739969 U CN206739969 U CN 206739969U CN 201720510818 U CN201720510818 U CN 201720510818U CN 206739969 U CN206739969 U CN 206739969U
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- glueballs
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Abstract
The utility model discloses one kind, and there is multi-functional rubber ball cleaning to dry number ball equipment, belong to Machine Design and technical field of electrical automation control.The equipment includes receiving ball system, number ball system, dries system, system of serving a ball, control system, has and receive ball, and number ball, cleaning dries, and serves a ball, feedwater, draining, the function such as exhaust.The equipment mainly for：The limitation in 1 in-site installation space determines that ball collecting device must be done relatively small, must thus separate most of function of ball collecting device to adapt to the reasonable butt-joint with field apparatus；2, general device does not count ball device, and this equipment adds this function, the faster and better test ball collecting rate of energy；3, the equipment has the online air motor drying functions of glueballs, not only avoids the cumbersome design of V belt translation or transmission, and dries rapidly, and cleaning performance is good.
Description
Technical field
A kind of Machine Design and electric automatization control technology device are the utility model is related to, more particularly to a kind of brand-new
Multi-functional rubber ball cleaning dry number ball equipment.
Background technology
In recent years, with the development of thermal power plant generation technology, more next is required to energy consumption and the degree of power plant aut omation
It is higher, and among generating links, the energy loss of cold end account for the sizable part of whole system energy loss, and
It is a long-term ignored part, how to reduce cold end energy consumption is the emphasis researched and developed at present.Condenser is important in cold end system
Part, the cleaning of the cooling tube of condenser are cleaned by glueballs mostly, thus need one for condensation
The rubber ball cleaning system of device pipe.The purging system receipts spherical tank volume of current most of enterprise is big, and condenser pipe does not wash clean clearly, receives ball
Rate is low and high without number ball function, machine driven system complex designing, fault rate.For disadvantage mentioned above, my company is autonomous
It has developed and 26S Proteasome Structure and Function is improved on the basis of region-wide rubber ball cleaning system, achieve good effect, effectively solution
Determine above-mentioned deficiency.
Utility model content
The utility model provides one kind, and there is multi-functional rubber ball cleaning to dry number ball equipment, and the technology mainly solved is asked
Topic is：1, in-site installation space is limited, and ball collecting device volume is excessive, it is impossible to is applicable all occasions, it is impossible to is installed in all occasions
Rubber ball cleaning system, it must so reduce the volume of ball collecting device；2, when counting ball, ball-loading hole is opened, number ball after glueballs is taken out,
Efficiency is low and easily malfunctions, and must thus design a kind of automatic ball counting device；3, drive system complex designing is dried, is dried
Effect is bad, must thus design a kind of simple and practical cleaning and dry transmission device；4, purging system function is disperseed, and this sets
It is standby that cleaning function rolls into one.
Its technical scheme is as described below：
There is one kind multi-functional glueballs to dry number ball equipment, including：
Ball system is received, is imported into glueballs in the drying fixation bucket of tank body from front end ball collecting device by receiving ball pump；
Number ball system, container is measured by several balls to calculate ball collecting rate；
Drying system, glueballs is dried by the power of transmission system；
Service system, glueballs is sent to from the fixed bucket of drying by condenser by pump of serving a ball and carries out pipeline cleaning；
Control system, the automatic cycle of whole system is realized by electrical control；
The control system is respectively connected with receiving ball system, number ball system, drying system, service system, transmission system,
The receipts ball system, drying system, service system share same tank body, and several ball systems are connected with tank body, the tank body
Top be provided with exhaust outlet, service mouth, ball-loading hole and observation window, bottom is provided with water filling port, receives ball pumping hole, sewage draining exit, hair
Ball pumping hole, the tank body, which is additionally provided with, receives ball mouth.
The receipts ball system includes receiving ball pump, and the receipts ball pump is connected by pipeline with receiving ball mouth, and glueballs only receives ball
Pump.
The drying system includes drying fixed bucket, dries rotary barrel, glueballs guiding net, elliptical aperture flabellum, the drying
Rotary barrel is dried on the inside of fixed bucket positioned at described, and being provided with glueballs in the fixed bucket of drying is oriented to net, the drying rotary barrel
Height dry fixed bucket less than described, between the elliptical aperture flabellum is arranged at the fixed bucket of drying and dries rotary barrel, be used for
Glueballs is imported into and dried in rotary barrel, it is described to dry fixed bucket as with meshed stainless steel cask.
Several ball systems are provided with the number ball measurement container being placed in outside tank body, and several ball measurement containers are provided with survey
Container gas vent, container discharge outlet are measured, is provided with valve among the connecting pipe of several ball measurement containers and tank body, glueballs is not
Into measurement container.
There is measurement groove on several ball measurement containers, for measuring medium volume, several ball measurement containers are provided with
Liquid level sensor.
The transmission system includes ball bearing support unit and polytetrafluoroethyloil oil seals sealing unit, the ball bearing support
Unit includes conical surface sleeve, main shaft, guide holder, bearing gland, ball bearing, and the upper end of the main shaft is connected with conical surface sleeve,
Conical surface sleeve is the rotary shaft of the taper hole with certain taper, and this taper hole is engaged with the tapered end of main shaft, the cone of taper hole and main shaft
Keyway is provided with face, the connection by key limits radial rotating, and the cooperation by the conical surface is felt relieved, by the nut pair of main shaft upper end
Conical surface sleeve is fastened.Lower end is connected with guide holder, ball bearing；The polytetrafluoroethyloil oil seals sealing unit includes oil sealing
Gland, polytetrafluoroethyloil oil seals, the polytetrafluoroethyloil oil seals are fixed on the tank base by oil sealing cover.
The ball bearing is fixed below tank base by bearing gland, and the drying rotary barrel is located at main shaft
Upper end, glueballs are oriented to net and fixed with drying fixed bucket, and the drying rotary barrel and main shaft position radial through the conical surface and keyway,
Positioned axially through round nut and round nut collar, rotate together with the axis so as to realize and detachably repair.
The elliptical aperture flabellum for drying rotary barrel is with elliptical aperture and four circular holes stainless steel flabellum；The glue
It is with the conical surface and dismountable guiding net that ball, which is oriented to net,.
The service system is provided with service pump, and the service pump is connected with service pumping hole, fixed positioned at drying outside bucket,
Glueballs is only served a ball pump.
The set-up of control system has signal measurement sensor, signal transmitting apparatus, processing unit, input unit and display
Device, the signal measurement sensor are arranged at container discharge outlet including flowmeter, signal transmitting apparatus, processing unit, defeated
Enter device and display device is integrated into inside independent control cabinet.
This equipment as region-wide rubber ball cleaning system a part, eliminate ball collecting device it is all machinery pass
Dynamic part, the volume of ball collecting device is greatly reduced, the glue of my department can be so installed in any actual installation space of power plant
Ball purging system.This integration of equipments various functions of purging system, have and receive ball, number ball, cleaning dries, and serves a ball, and feeds water, row
Water, exhaust, automatically with the function such as control manually and with the new feature in terms of Machine Design and transmission.
Brief description of the drawings
Fig. 1 is the general structure sketch of this equipment；
Fig. 2 is to remove after upper tank body to the top view of lower tank；
Fig. 3 is the transmission seal part of drying system；
Fig. 4 is the drying barrel section of drying system；
Number explanation：Receive ball mouth 1；Tank body exhaust outlet 2；Service mouth 3；Glueballs 4；Dry rotary barrel 5；Dry fixed bucket 6；Note
The mouth of a river 7；Receive ball pumping hole 8；Air motor running part 9；Measure container gas vent 10；Measure container 11；Container discharge outlet 12；Gas
Dynamic motor 13；Fixed supported slab 14；Sewage draining exit 15；Service pumping hole 16；Glueballs is oriented to net 17；Ball-loading hole and observation window 18；Valve 19；
Shaft coupling 20；Elliptical aperture flabellum 21；Round nut 22；Conical surface sleeve 23；Main shaft 24；Guide holder 25；Oil sealing cover 26；End cap 27；
Bearing gland 28；Ball bearing 29；Polytetrafluoroethyloil oil seals 30.
Embodiment
As shown in Figure 1, to achieve these goals, the technical solution adopted in the utility model is：1, configuration aspects, receive
Ball pumping hole 8 is connected with receiving ball pump, and service pumping hole 16 is connected with service pump, and equipment sets exhaust outlet 2 to be placed in tank body top, sewage draining exit
15 are placed in tank body lower part.Air motor 13, fixed supported slab 14, air motor running part 9, fixed bucket 6 is dried, dries rotary barrel
5, glueballs is oriented to net 17, and shaft coupling 20 together constitutes rubber ball cleaning and dries mechanical device, the middle part in whole equipment.Water filling
Mouth 7 is placed in the top for receiving ball mouth 8, for whole tank body water filling.The external measurement container 11 of tank body, measurement container gas vent 10,
Container discharge outlet 12, valve 19 forms number ball device, for counting ball function.Ball-loading hole and observation window 18 are used to load glueballs and sight
Examine tank interior situation；2, in terms of function, by receiving ball pump by glueballs from ball collecting device (another equipment being connected with this equipment)
The function of recovery, the function of being calculated by several ball devices ball collecting rate, mechanical device is dried by rubber ball cleaning and simplifies machinery
The effect of design, effect cleaning dry the function of glueballs, the function of being served a ball by pump of serving a ball to condenser pipe.
As shown in Figure 3, the running part of drying functions is described, air motor first is connected by shaft coupling and main shaft
Connect, the one end of air motor running part 9 is fixed on tank body lower part, and one end is directly anchored on ground by fixed supported slab 14.Gas
There are two interfaces of air inlet and outlet above dynamic motor, be connected with air compressor to provide power, main shaft seal passes through double focusing four
PVF oil sealing sealing, gland compress, can be water-tight at high speeds, main shaft support pressure ball bearings, with deep-groove ball axle
Limitation radial displacement is held, end cap is sealed with tank body with corrosion resistant fluorine glue Double seal ring.
As shown in Figure 4, the drying barrel section of drying functions is described, spin dryer tube, which is divided into, to be dried rotary barrel 5 and get rid of fixation
Dry bucket 6, all it is the stainless (steel) wire bucket for carrying the mesh for not allowing glueballs to pass through, fixed bucket is fixed with tank body, and rotary barrel is with main shaft one
Play rotation, there is provided the centrifugal force that glueballs dries, and also rotation spin dryer tube can be dismantled, and be easy to repair and take ball, elliptical aperture flabellum
Also have the function that to clean glueballs, glueballs, which is oriented to net, can be such that glueballs fully enters in rotation spin dryer tube, get rid of all glueballs
It is dry.
The utility model is as described below using process：
Service process：First in the case of whole main system normal operation, each valve is closed, ball-loading hole is opened, will soak
The qualified glueballs for crossing water is put into tank body, and glueballs enters in the presence of glueballs is oriented to net dries rotary barrel, is then shut off filling
Ball mouth.Tank body exhaust outlet is opened, by water filling port to tank body water filling, stops water filling after exhaust outlet there are flowing out, opens service
Pump is served a ball, and until service finishes, this is service process.
Receive ball process：In the case of gasless in tank body, open receipts ball pump and carry out receipts ball.
Number ball process：Before several ball process measurements, whole tank body is first filled into water, then goes out tank with measurement container measurement
The volume for the full water that body can accommodate, is set to V1.The volume for the water that whole glueballs can accommodate in tank body is measured again, is called complete
Ball water volume, is set to V2.When glueballs cycle-index is in certain scope, V1 and V2 value keep constant.There are the two
Enter line number ball again after value.Glueballs is received in tank body from ball blowback is received first, is then shut off each valve, open measurement container with
Valve between tank body, tank body exhaust outlet is opened, measure vessel delivery mouth, at this moment water is flowed into measurement container, treats that water all flows
Measurement flows into the volume of water after entering, and the volume surveyed, which is called, receives ball water volume, is set to V3, by calculation formula (V1-V3)/
(V1-V2) X100% computed informations are exactly ball collecting rate, finally open container discharge outlet and water is discharged into pond.
Dry cleaning process：Each valve is closed, opens tank body exhaust outlet and tank base discharge outlet, starts air motor,
Main shaft starts to rotate at a high speed, and rotation spin dryer tube also rotates with main shaft, and under the action of the centrifugal force, the moisture of inside is got rid of for glueballs
It is dry, and cleaned glueballs totally by the effect of elliptical aperture flabellum, glueballs is dirty then to flow into tank bottom by drying fixed bucket, leads to
Cross outside tank bottom sewage draining exit drain tank.
Cleaned glueballs can carry out the cleaning of condenser pipe again, and the cleaning for the progress condenser pipe that so moves in circles is originally to set
A standby big feature.
It can thus be seen that this equipment solves the deficiency of traditional rubber ball cleaning system well, mechanical structure is simple, work(
Can be comprehensively preferably industry-by-industry service.
Claims (10)
1. there is one kind multi-functional glueballs to dry number ball equipment, it is characterised in that including：
Ball system is received, is imported into glueballs in the drying fixation bucket of tank body from front end ball collecting device by receiving ball pump；
Number ball system, container is measured by several balls to calculate ball collecting rate；
Drying system, glueballs is dried by the power of transmission system；
Service system, glueballs is sent to from the fixed bucket of drying by condenser by pump of serving a ball and carries out pipeline cleaning；
Control system, the automatic cycle of whole system is realized by electrical control；
The control system is respectively connected with receiving ball system, number ball system, drying system, service system, transmission system, described
Receive ball system, drying system, service system and share same tank body, several ball systems are connected with tank body, the tank body it is upper
Portion is provided with exhaust outlet, service mouth, ball-loading hole and observation window, and bottom is provided with water filling port, receives ball pumping hole, sewage draining exit, service pump
Mouthful, the tank body, which is additionally provided with, receives ball mouth.
2. according to claim 1 there is multi-functional glueballs to dry number ball equipment, it is characterised in that the receipts ball system
Including receiving ball pump, the receipts ball pump is connected by pipeline with receiving ball mouth, and glueballs only receives ball pump.
3. according to claim 1 there is multi-functional glueballs to dry number ball equipment, it is characterised in that the drying system
Net, elliptical aperture flabellum are oriented to including drying fixed bucket, drying rotary barrel, glueballs, the drying rotary barrel dries admittedly positioned at described
Determine on the inside of bucket, being provided with glueballs in the fixed bucket of drying is oriented to net, and the height for drying rotary barrel is solid less than the drying
Bucket is determined, between the elliptical aperture flabellum is arranged at the fixed bucket of drying and dries rotary barrel, for glueballs to be imported into drying rotation
It is described to dry fixed bucket as with meshed stainless steel cask in bucket.
4. according to claim 1 there is multi-functional glueballs to dry number ball equipment, it is characterised in that several ball systems
The number ball measurement container being placed in outside tank body is provided with, several ball measurement containers are provided with measurement container gas vent, container row
The mouth of a river, several balls measure and are provided with valve among the connecting pipe of containers and tank body, and glueballs does not enter measurement container.
5. according to claim 4 there is multi-functional glueballs to dry number ball equipment, it is characterised in that several ball measurements
There is measurement groove on container, for measuring medium volume, several ball measurement containers are provided with liquid level sensor.
6. according to claim 3 there is multi-functional glueballs to dry number ball equipment, it is characterised in that the transmission system
Including ball bearing support unit and polytetrafluoroethyloil oil seals sealing unit, the ball bearing support unit includes conical surface sleeve, master
Axle, guide holder, bearing gland, ball bearing, the upper end of the main shaft are connected with conical surface sleeve, and conical surface sleeve is with certain cone
The rotary shaft of the taper hole of degree, this taper hole are engaged with the tapered end of main shaft, keyway are provided with the conical surface of taper hole and main shaft, by key
Connection limitation radial rotating, the cooperation by the conical surface are felt relieved, conical surface sleeve fastened by the nut of main shaft upper end, lower end
It is connected with guide holder, ball bearing；The polytetrafluoroethyloil oil seals sealing unit includes oil sealing cover, polytetrafluoroethyloil oil seals,
The polytetrafluoroethyloil oil seals are fixed on the tank base by oil sealing cover.
7. according to claim 6 there is multi-functional glueballs to dry number ball equipment, it is characterised in that the ball bearing leads to
Cross bearing gland to be fixed below tank base, the upper end for drying rotary barrel and being located at main shaft, glueballs is oriented to net with getting rid of
It is solid to determine bucket and fix, it is described to dry being positioned radial through the conical surface and keyway for rotary barrel and main shaft, axially through round nut and circle
Nut collar positions, and rotates together with the axis so as to realize and detachably repairs.
8. according to claim 3 there is multi-functional glueballs to dry number ball equipment, it is characterised in that described to dry rotation
The elliptical aperture flabellum of bucket is with elliptical aperture and four circular holes stainless steel flabellum；It is with the conical surface that the glueballs, which is oriented to net,
And removably it is oriented to net.
9. according to claim 1 there is multi-functional glueballs to dry number ball equipment, it is characterised in that the service system
It is provided with service pump, the service pump be connected with service pumping hole, and bucket outside is fixed positioned at drying, and glueballs is only served a ball pump.
10. according to claim 1 there is multi-functional glueballs to dry number ball equipment, it is characterised in that the control system
System is provided with signal measurement sensor, signal transmitting apparatus, processing unit, input unit and display device, the signal measurement
Sensor is arranged at container discharge outlet including flowmeter, signal transmitting apparatus, processing unit, input unit and display device collection
Into to inside independent control cabinet.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720510818.7U CN206739969U (en) | 2017-05-09 | 2017-05-09 | There is one kind multi-functional rubber ball cleaning to dry number ball equipment |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720510818.7U CN206739969U (en) | 2017-05-09 | 2017-05-09 | There is one kind multi-functional rubber ball cleaning to dry number ball equipment |
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| Publication Number | Publication Date |
|---|---|
| CN206739969U true CN206739969U (en) | 2017-12-12 |
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ID=60564991
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| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720510818.7U Expired - Fee Related CN206739969U (en) | 2017-05-09 | 2017-05-09 | There is one kind multi-functional rubber ball cleaning to dry number ball equipment |
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108253837A (en) * | 2018-01-30 | 2018-07-06 | 天津大学 | Ball and storage ball system are washed suitable for shell-and-tube heat exchanger glueballs |
| CN109325579A (en) * | 2018-11-02 | 2019-02-12 | 北京华亿宏图机电设备有限公司 | A kind of glueballs number ball device with on-line automatic several ball functions |
| CN109708517A (en) * | 2019-01-10 | 2019-05-03 | 上海菡水环保科技有限公司 | A kind of automatic kicking apparatus of rubber ball cleaning system |
-
2017
- 2017-05-09 CN CN201720510818.7U patent/CN206739969U/en not_active Expired - Fee Related
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108253837A (en) * | 2018-01-30 | 2018-07-06 | 天津大学 | Ball and storage ball system are washed suitable for shell-and-tube heat exchanger glueballs |
| CN109325579A (en) * | 2018-11-02 | 2019-02-12 | 北京华亿宏图机电设备有限公司 | A kind of glueballs number ball device with on-line automatic several ball functions |
| CN109325579B (en) * | 2018-11-02 | 2023-11-24 | 北京华亿宏图机电设备有限公司 | Rubber ball counting device with online automatic ball counting function |
| CN109708517A (en) * | 2019-01-10 | 2019-05-03 | 上海菡水环保科技有限公司 | A kind of automatic kicking apparatus of rubber ball cleaning system |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171212 |