CN206736213U - A kind of pachyrhizus wine preparation facilities - Google Patents
A kind of pachyrhizus wine preparation facilities Download PDFInfo
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- CN206736213U CN206736213U CN201720526322.9U CN201720526322U CN206736213U CN 206736213 U CN206736213 U CN 206736213U CN 201720526322 U CN201720526322 U CN 201720526322U CN 206736213 U CN206736213 U CN 206736213U
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- pachyrhizus
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- Processing Of Solid Wastes (AREA)
Abstract
The utility model belongs to drinks Preparation equipment technical field, is related to a kind of pachyrhizus wine preparation facilities, and occasion is prepared for pachyrhizus wine；Solves manual operations, complex procedures, the high problem of labor intensity, it is time saving and energy saving to realize, high-efficiency high-quality prepares pachyrhizus wine；Its primary structure includes purging system, decoction system, fermentation system and press filteration system, raw material is first put into purging system cleaning, it is then placed in decoction system boiling, fermentation system is sent into after spreading for cooling, after adding distiller's yeast stirring saccharification, yeast is added to feeding device and pushed in material mud, sealing cold fermentation 15 30 days, the mash of fermenting-ripening is poured into press filteration system again, extrudes former wine；Stored after sterilized；Its overall structure is simple, easy to operate, time saving and energy saving, and application effect is good, has good economic benefit and wide market promotion prospect.
Description
Technical field：
The utility model belongs to alcoholic equipment technical field, is related to a kind of alcoholic device, prepared by especially a kind of pachyrhizus wine
Device, occasion is continuously prepared for pachyrhizus wine, it is possible to increase traditional handicraft prepares the production efficiency and yield of pachyrhizus wine.
Background technology：
Pachyrhizus is also known as native melon, balsam pear, yam bean, sweet potato, and there is cultivation on the ground such as China is Central-South, southwest and Fujian, Taiwan,
Pachyrhizus is nutritious, containing the composition such as carbohydrate, protein, calcium, phosphorus and yam bean sapogenin, yam bean flavones, also reduces blood pressure, blood fat
And other effects.Contain anti-tumor protein in pachyrhizus, there is the activity for suppressing liver cancer, stomach cancer and melanoma.Pachyrhizus meat root tuber is rich
Starch-containing, sugar and protein, tender and crisp succulence, it can eat raw, stir-fry and eat, making feed, can also be processed into, tapioca flour, bean vermicelli, potato
Piece, pachyrhizus wine etc..Jimo pachyrhizus liquor brewing is in prevalence the most among the people, and the place for comparing concentration is exactly Jimo shop market town.Gu Fa
The pachyrhizus good wine brewageed is that selected peninsula knob pachyrhizus is primary raw material, a Huang brewed by hand using traditional handicraft
Wine, its wine product have a distinctive style, and taste alcohol is just in sweet flavor, fragrant odour, nutritious, and strong pachyrhizus burnt odor and potato alcohol sweet taste ooze people
Heart spleen, suitable various crowds drink, and especially drink can qi-restoratives gas, benefiting energy, strengthening the spleen and stomach, strong kidney yin by the elderly.Pachyrhizus wine can
Acid excessive in human body is neutralized, drink to build up health for a long time, good for health.And pachyrhizus becomes good wine, it is necessary to which 7 techniques are ancient
Method, in Mo He jar-sealed wines factory of Jimo City workshop, ancient pachyrhizus liquor brewing skill is passed on always.First by purple potato, sweet potato
Big steamer boiling is put into after cleaning, by the spreading for cooling of pachyrhizus mud to 60 DEG C after taking the dish out of the pot, distiller's yeast is added, is saccharified, after saccharification, pachyrhizus mud
Add yeast and enter cylinder, cold fermentation 20 days or so, then the mash of fermenting-ripening is poured into filter press, extrusion is exactly pachyrhizus wine original
Wine, the wine liquid filtered out enters back into sterilization process, exactly last to enter cylinder storage together after sterilizing, and period of storage is longer, ground
Melon wine is just pure all the more.
In the prior art, the preparation process of pachyrhizus wine still operates for traditional-handwork, artificial cleaning, the instrument such as spade or wooden stick
Stirring, artificial press filtration, the device that there is no industrialization continuously to prepare, because of its manual operations, complex procedures, boiling and fermentation process temperature
Degree is difficult to effectively control, and boiling temperature is too high, pectin is produced methanol, pachyrhizus wine prepared by yeast-bitten or deficiency
Mouthfeel is poor, and labor strength is also high, and the pachyrhizus wine quality of preparation is difficult to keep stable, thus pachyrhizus wine to brewage handicraft poor
Point is lost, and pachyrhizus wine has succeeded granted Qingdao city-level non-material cultural heritage at present, therefore, to inherit and developing the Jiaodong Peninsula people
Race's culture, research and develop a kind of pachyrhizus wine preparation facilities and realize that industrialization prepares pachyrhizus wine, tool is of great significance.
The content of the invention：
The shortcomings that the purpose of this utility model is to overcome prior art to exist, seek to design a kind of pachyrhizus wine preparation dress
Put, solve traditional handicraft manual operations complex procedures, the high problem of labor intensity, it is time saving and energy saving to realize, prepared by high-efficiency high-quality
Pachyrhizus wine.
To achieve these goals, the function-differentiated agent structure bag of the pachyrhizus wine preparation facilities that the utility model is related to
Cleaning unit, boiling unit, fermentation unit and press filtration unit are included, can pass through conveyer belt or transporter between each functional unit
Or mechatronics combination is integrally formed formula device, wherein, the agent structure of cleaning unit includes feed inlet and outlet, outer barrel, roller, control
Device, the first motor, drum shaft, bearing block, the first water inlet pipe and the first water intaking valve processed, the outer barrel for the cavity structure being vertically arranged
Front side is provided with feed inlet and outlet, and the rotatable roller washed, cylindric or prismatic structure rolling are provided with the cavity of outer barrel
The axis of cylinder is parallel with level ground, and drum shaft is provided with roller back center, and drum shaft runs through the rear portion of outer barrel, drum shaft
End is connected with being arranged at the first motor spline engagement at outer barrel rear portion, and the bearing block of tubular structure, axle are provided with outside drum shaft
Bearing is connected with roller integral type, bearing interference fit connection between bearing block and drum shaft, between bearing block and the first motor
Bolt connection, the forward upper of outer barrel are provided with the controller for providing central processing unit function, electric between controller and the first motor
Information connects, and the upper back of outer barrel is provided with the first water inlet, and outer barrel is connected by the first water inlet with the first water inlet pipe, the
One water inlet pipe is provided with the first water intaking valve, and the bottom of outer barrel is provided with the first discharge outlet；Wherein, cylinder surface is provided with more than together
Strip neck, neck is interior to be provided with cleaning swipe, and buckle-type connects between neck and cleaning swipe, and the one or both sides of neck are parallel
Provided with projection more than a row and osculum more than a row, or neck one or both sides be provided with more than one projection and
More than one osculum；
The agent structure of boiling unit includes casing, chamber door, pallet, heater, Level monitor, temperature monitoring dress
Put, the second water inlet pipe, the second water intaking valve, drainpipe, draining valve, blast pipe, air bleeding valve, control system and exhaust outlet, set vertically
The casing for the cavity structure put is provided with least one chamber door, and chamber door open-close ways are horizontal folding or spin upside down folding or take out
Pull-type folding, the bottom of casing are provided with the second water inlet, and casing is connected by the second water inlet with the second water inlet pipe, and second enters
Water pipe is provided with the second water intaking valve, and the bottom of casing is provided with the second discharge outlet, and casing is connected by the second discharge outlet with drainpipe
Logical, drainpipe is provided with draining valve, and the bottom of casing is provided with Level monitor, and the top or top of casing are provided with more than one
Exhaust outlet, casing is connected by exhaust outlet with blast pipe, and blast pipe is provided with air bleeding valve, and cabinets cavity is horizontal to be provided with one layer
The pallet with air-vent above, box house are provided with device for detecting temperature, and being provided with outside casing has central processing unit work(
The control system of energy, control system are connected with heater, Level monitor and device for detecting temperature power information respectively, control system
System can receive the monitoring signals of Level monitor transmission, and be sent according to the monitoring signals for receiving Level monitor transmission
Start or close the instruction of the second water intaking valve, the monitoring signals for the device for detecting temperature transmission that control system can receive, and root
The instruction for starting or stoping heater is sent according to the monitoring signals of the device for detecting temperature transmission of reception.
The function-differentiated agent structure of fermentation unit includes agitating device and feeding device, wherein, the main body of agitating device
Structure includes upper lid, material barrel, the first motor, rotating shaft, connecting plate, agitator, temperature controller and shaft coupling, the cavity being vertically arranged
The top of the material barrel of structure is provided with upper lid, and the surface of upper lid or the top of material barrel are provided with vent valve, in the top of material barrel
Wall is provided with the temperature controller of control material temperature within the barrel, and rotating shaft is provided with the center of upper lid, and rotating shaft stretches into material barrel through upper lid
Cavity in, the upper end of rotating shaft and the first motor are connected with shaft coupling transmission is crossed, and lower end and the connecting plate welded type of rotating shaft are fixed
Connection, connecting plate bottom are provided with agitator, and agitator is more than one structure identical coil, and every coil is curve or throwing
Thing wire shaped, the two ends of coil are both secured on connecting plate, and the peak of length identical coil is in same level
Or intersect at a point, coil is stainless steel, and 25Pas raw material are less than suitable for stirring viscosity；Feeding device is set
Be placed in the top of agitating device, the agent structure of feeding device include feeding rod, feeding cylinder, spiral propeller, the second motor and
Closure, the top of the feeding cylinder of cavity structure are provided with bucket-shaped or column structure charge door, and charge door is provided with to be coordinated with it
The closure used, the bottom of feeding cylinder are provided with charging aperture, charging aperture be arranged at the surface of feeding rod and with it is horizontally disposed
One end connection of the feeding rod of tubular structure, the other end of feeding rod is the first discharging opening, and feeding rod is from the inside to the outside through stirring
The outer wall of the material barrel of device is stretched into the inner chamber of material barrel, and feeding device is connected by feeding rod with agitating device, feeding
Spiral propeller is provided with the cavity of bar, spiral propeller includes expects pipe and spring, and the expects pipe is hollow or entity cylinder,
The spring housing is mounted in expects pipe outer surface, and spring is deployed condition, the length of of length no more than feeding rod of expects pipe, screw propulsion
Device is connected with the second motor power information, and the second motor can drive spring to be rotated along expects pipe outer wall, the outer wall lower surface of feeding rod
It is provided with the second discharging opening of more than one dimensional structure identical cavernous structure；Feeding rod uses stainless steel, or is wood
Matter, or be polyvinyl chloride, or be polyethylene, or be polypropylene, there is support, transmission and memory function.
The agent structure of press filtration unit includes the filter more than a set of, and feed tube, feed liquor are included per sets filtering device
Valve, fluid reservoir, filter screen and hydraulic pump, the output end of the feed tube of the first sets filtering device are connected with material bottom of the barrel, other
The output end of the feed tube of filter is connected with liquid storage pot bottom, and feed tube is provided with liquid feed valve and hydraulic pump, cavity knot
It is horizontal in the fluid reservoir of structure to be provided with filter screen.
Cleaning unit, boiling unit, fermentation unit and press filtration unit can independently be run, each unit realization cleaning,
Boiling, fermentation, press filtration function, by conveyer belt or it can turn between cleaning unit, boiling unit, fermentation unit and press filtration unit
Shipping unit or mechatronics combination are integrally formed the traditional handicraft pachyrhizus wine preparation facilities that the utility model is related to of formula.
As a kind of improvement of the present utility model：The axis of the columned roller of the cleaning unit and level ground into
Acute angle, inclined roller is set to be advantageous to strengthen the tumbling effect of raw material pachyrhizus so that cleaning is more thorough.
As another improvement of the present utility model：The heater of the boiling unit be arranged on casing the left and right sides or
Any side, the lower section of heater are provided with tank, and the second water inlet pipe is connected with tank, can effectively reduce between multiple layer tray
The temperature difference so that raw material are heated evenly, and maturity is consistent.
As another improvement of the present utility model：The fermentation unit saves expects pipe structure, and the spiral propeller is
Spring, the length of of length no more than feeding rod of spring, the second motor driven spring rotates along axis, suitable for what is added every time
The small-sized feeding device of auxiliary material small volume and light weight, effectively mitigate small-sized feeding device deadweight, preparation cost can be saved.
As another improvement of the present utility model：The fermentation unit saves expects pipe and spring structure, and the spiral pushes away
It is helical impeller or worm screw to enter device, the length of its of length no more than feeding rod, the second motor driven helical impeller or worm screw
Rotate along axis, suitable for the auxiliary product quantities added every time are more, volume is big and the big-and-middle-sized feeding device of quality weight, can consolidate
It is durable, effectively increase feeding device service life.
The operation principle for the traditional handicraft pachyrhizus wine preparation facilities that the utility model is related to is：Being provided with cleaning unit to revolve
The roller of row washing is rotated into, roller rotates causes pachyrhizus to keep rolling using Action of Gravity Field, realizes that multi-angle multiaspect connects with screen cloth
Touch, screen cloth is provided with raised and hairbrush, ensures that size dirt can be handled totally, it is time saving and energy saving to realize, the cleaning of efficient energy-saving
Pachyrhizus；Boiling unit uses temperature control device so that the maturity of pachyrhizus is consistent, it is ensured that pachyrhizus wine stay in grade, it is in good taste；Fermentation
Unit is in addition to airtight performance, also with agitating function and auto feed function；Press filtration unit can be with multi-filtering, it is ensured that system
Standby high-quality pachyrhizus wine.
The traditional handicraft for the preparation pachyrhizus wine that the utility model is related to is：It is clear that purple potato or sweet potato are put into cleaning unit first
Wash, boiling unit boiling is put into after cleaning；Then pachyrhizus spreading for cooling is subsequently added into fermentation unit is sent into after 50-70 DEG C
Carbohydrase is saccharified；After saccharification, then wheat koji is added to feeding device and pushed in pachyrhizus mud, sealing cold fermentation 25-35
My god；The mash of fermenting-ripening is finally poured into press filtration unit, after sterilized, package storage.
Use the concrete technology step of the preparation pachyrhizus wine of the pachyrhizus wine preparation facilities that the utility model is related to for：
(1) pre-treatment of raw material：Selection Jiaodong Peninsula knob individual is fresh first, nothing is gone mouldy, no disease and pests harm, maturation
Full pachyrhizus at a temperature of 15-25 DEG C, natural drying 24-48 hours, obtains raw material pachyrhizus as raw material；
(2) clean：Then raw material pachyrhizus is poured into cleaning unit by feed inlet and outlet, then opens the first water intaking valve,
The scavenging period for setting controller is 30-60 minutes, and starts controller, and the first water inlet pipe starts to intake, when the certain water of arrival
Position reaches predetermined inflow, and the first water inlet pipe stops water inlet, and controller controls the first motor driven roller to rotate, raw material
Pachyrhizus is persistently rolled in roller, and raw material pachyrhizus often contacts once with projection, and the bulk mud on raw material pachyrhizus is rubbed
Once, raw material pachyrhizus often contacts once with cleaning swipe, and the small mud and recess on raw material pachyrhizus are by friction for processing
Once, raw material pachyrhizus often rolls to roller bottom once to reason, and raw material pachyrhizus is just cleaned immersion once, by being cleaned multiple times
Immersion and friction treatment, the raw material pachyrhizus after must cleaning up；
(3) boiling：Then the raw material pachyrhizus that step (2) cleaning finishes is put into the casing of boiling unit, control is set
The boiling temperature of system processed is 80-100 DEG C and digestion time is 30-40 minutes, and pachyrhizus is thoroughly well cooked but not mushy, is taken after boiling
Go out, and spreading for cooling is to 50-70 DEG C；
(4) ferment：The raw material pachyrhizus that step (3) is disposed is put into the material barrel of fermentation unit again, and started
Agitating device, the rotating speed for setting the first motor is 800-1800 revs/min, and the temperature for setting temperature controller is 25-35 DEG C, adjusts pH value extremely
4.0-4.5, the glucuroide (abbreviation carbohydrase) of one Isosorbide-5-Nitrae of starch one is added into feeding device and is pushed in pachyrhizus mud, sugar
The ratio of change 2-4 hours, pachyrhizus injected volume and carbohydrase is 1KG:7-8ml, wheat koji is then added into feeding device and pushed to
In pachyrhizus mud, the feed intake mass ratio of total amount of wheat koji and pachyrhizus is 1:0.05-0.1, sealing, 20-30 DEG C ferments 25-35 days；Wherein,
The preparation method of wheat koji is：Barley or wheat are cleaned to placed in the vessel, addition appropriate amount of purified water, pure water consumption is that liquid level is high
In barley or wheat top layer 1-3CM, soak time is 0.5-1.5 hours, and barley or wheat dosage are that pachyrhizus feeds intake total amount
8%-12%, boiling 1 hour in the steam pressure cooker under the conditions of 0.1-0.2Mp, taking-up are cooled to 50-60 DEG C, add barley
Or wheat dosage 2%-4% carbohydrase rubs even insulation saccharification 3-5 hours with the hands, is then cooled to 20-40 DEG C, adds barley or wheat
Dosage 0.5%-1.5% daqu of middle temperature rubs even heat insulating culture 14-16 hours with the hands, then places into round, adds pure water
To 25-35 DEG C, it is 1 to add the amount of pure water and the volume ratio of barley or wheat dosage for temperature adjustment:1, increase wheat or wheat dosage 1-
2 ‰ Active Dry Yeast, is mixed thoroughly, closed culture 18-36 hours；
(5) press filtration：The mash of step (4) fermenting-ripening is finally poured into press filtration unit, the wine liquid filtered out is again through 120-150
The sterilizing of DEG C TRANSIENT HIGH TEMPERATURE, after sedimentation more than 7 days, package storage, obtained pachyrhizus wine.
Compared with prior art, its overall structure is simple, and principle is reliable for the utility model, and energy-saving and emission-reduction are time saving and energy saving, throws
Money and operation cost are low, have good economic benefit and wide market prospects.
Brief description of the drawings：
Fig. 1 is the functional structure schematic block diagram for the pachyrhizus wine preparation facilities that the utility model is related to.
Fig. 2 is the agent structure principle schematic for the cleaning unit A that the utility model is related to.
Fig. 3 is the agent structure principle schematic for the boiling unit B that the utility model is related to.
Fig. 4 is the agent structure principle schematic for the fermentation unit C that the utility model is related to.
Fig. 5 is the agent structure schematic cross-sectional view of charging bar in the feeding device C2 that the utility model is related to.
Fig. 6 is the agent structure principle schematic for the press filtration unit D that the utility model is related to.
Embodiment：
The utility model is described further by way of example and in conjunction with the accompanying drawings.
Embodiment 1：
The function-differentiated agent structure of pachyrhizus wine preparation facilities that the present embodiment is related to includes cleaning unit A, boiling list
First B, fermentation unit C and press filtration unit D, pass through conveyer belt between each functional unit or the combination of transporter or mechatronics is formed
Integrated device shown in Fig. 1, wherein, cleaning unit A agent structure includes feed inlet and outlet 1, outer barrel 2, roller 3, controller
4th, the first motor 5, drum shaft 6, bearing block 7, the first water inlet pipe 8 and the first water intaking valve 9, the outer barrel for the cavity structure being vertically arranged
2 front side is provided with feed inlet and outlet 1, and the rotatable roller 3 washed, cylindric or prism-shaped knot are provided with the cavity of outer barrel 2
The axis of the roller 3 of structure is parallel with level ground, drum shaft 6 is provided with the back center of roller 3, after drum shaft 6 runs through outer barrel 2
Portion, the end of drum shaft 6 are connected with being arranged at the spline engagement of the first motor 5 at the rear portion of outer barrel 2, and the outside of drum shaft 6 is provided with tubular
The bearing block 7 of structure, bearing block 7 are connected with the integral type of roller 3, bearing interference fit connection between bearing block 7 and drum shaft 6,
Bolt connection between the motor 5 of bearing block 7 and first, the forward upper of outer barrel 2 are provided with the controller for providing central processing unit function
4, power information connects between the motor 5 of controller 4 and first, and the upper back of outer barrel 2 is provided with the first water inlet 10, and outer barrel 2 passes through
First water inlet 10 is connected with the first water inlet pipe 8, and the first water inlet pipe 8 is provided with the first water intaking valve 9, and the bottom of outer barrel 2 is provided with
First discharge outlet 11；Wherein, the surface of roller 3 is provided with the strip neck 12 more than together, and cleaning swipe 13, card are provided with neck 12
Buckle-type connects between groove 12 and cleaning swipe 13, the parallel projection 14 and one being provided with more than a row in the one or both sides of neck 12
The osculum 15 of the above is arranged, or the one or both sides of neck 12 are provided with more than one projection 14 and more than one osculum
15；
The agent structure of boiling unit B include casing 16, chamber door 17, pallet 18, heater 19, Level monitor 20,
Device for detecting temperature 21, the second water inlet pipe 22, the second water intaking valve 23, drainpipe 24, draining valve 25, blast pipe 26, air bleeding valve 27,
Control system 28 and exhaust outlet 29, the casing 16 for the cavity structure being vertically arranged are provided with least one chamber door 17, and chamber door 17 is opened
Conjunction mode is horizontal folding or spins upside down folding or drawing and pulling type folding, and the bottom of casing 16 is provided with the second water inlet 54, casing
16 are connected by the second water inlet 54 with the second water inlet pipe 22, and the second water inlet pipe 22 is provided with the second water intaking valve 23, casing 16
Bottom be provided with the second discharge outlet 55, casing 16 is connected by the second discharge outlet 55 with drainpipe 24, and drainpipe 24 is provided with
Draining valve 25, the bottom of casing 16 are provided with Level monitor 20, and the top or top of casing 16 are provided with more than one exhaust
Mouth 29, casing 16 is connected by exhaust outlet 29 with blast pipe 26, and blast pipe 26 is provided with air bleeding valve 27, and the inner chamber of casing 16 is horizontal
Provided with more than one layer of the pallet 18 with air-vent, the inside of casing 16 is provided with device for detecting temperature 21, and the outside of casing 16 is provided with
Control system 28, control system 28 have a central processing unit function, control system 28 respectively with heater 19, Level monitor
20 connect with the power information of device for detecting temperature 21, and control system 28 can receive the monitoring signals of the transmission of Level monitor 20,
And the instruction for starting or closing the second water intaking valve 23 is sent according to the monitoring signals for receiving the transmission of Level monitor 20, control system
The monitoring signals that the device for detecting temperature 21 that system 28 can receive transmits, and the prison transmitted according to the device for detecting temperature 21 of reception
Survey signal and send the instruction for starting or stoping heater 19；
The function-differentiated agent structures of fermentation unit C include agitating device C1 and feeding device C2, wherein, agitating device C1
Agent structure include upper lid 30, material barrel 31, the second motor 32, rotating shaft 33, connecting plate 34, agitator 35, the and of temperature controller 56
Shaft coupling 57, the top of the material barrel 31 for the cavity structure being vertically arranged are provided with upper lid 30, the surface of upper lid 30 or material barrel 31
Top be provided with vent valve 36, the upper inside wall of material barrel 31 is provided with the temperature controller 56 of temperature in control material bucket 31, upper lid
Rotating shaft 33 is provided with 30 center, rotating shaft 33 is stretched into the cavity of material barrel 31 through upper lid 30, the upper end of rotating shaft 33 and second
Motor 32 is connected with shaft coupling 57 is crossed, and the lower end of rotating shaft 33 is fixedly connected with the welded type of connecting plate 34, the bottom of connecting plate 34
Provided with agitator 35, agitator 35 is more than one structure identical coil 37, and every coil 37 is curve or parabola shaped
Shape, the two ends of coil 37 are both secured on connecting plate 34, and the peak of length identical coil 37 is in same level
Or intersect at a point, coil 37 is stainless steel, and 25Pas raw material pachyrhizus is less than suitable for stirring viscosity；Charging
Device C2 is arranged at agitating device C1 top, and feeding device C2 agent structure includes feeding rod 38, feeding cylinder 39, spiral and pushed away
Enter device 40, the second motor 41 and closure 58, the top of the feeding cylinder 39 of cavity structure is provided with bucket-shaped or column structure charging
Mouth 42, charge door 42 are provided with the closure 58 being used cooperatively with it, and the bottom of feeding cylinder 39 is provided with charging aperture 43, charging aperture 43
Be arranged at the surface of feeding rod 38 and connected with one end of the feeding rod 38 of horizontally disposed tubular structure, feeding rod 38 it is another
One end is the first discharging opening 44, and outer wall of the feeding rod 38 from the inside to the outside through agitating device C1 material barrel 31 stretches into material barrel 31
Inner chamber in, feeding device C2 is connected by feeding rod 42 with agitating device C1, is pushed away in the cavity of feeding rod 38 provided with spiral
Enter device 40, spiral propeller 40 includes expects pipe 45 and spring 46, and the expects pipe 45 is hollow or entity cylinder, the spring 46
It is sleeved on the outer surface of expects pipe 45, spring 46 is deployed condition, the length of of length no more than feeding rod 38 of expects pipe 45, screw propulsion
Device 40 is connected with the power information of the second motor 41, and the second motor 41 can drive spring 46 to be rotated along the outer wall of expects pipe 45, feeding rod 38
Outer wall lower surface be provided with the identical cavernous structure of more than one dimensional structure the second discharging opening 46；Feeding rod 38 is using stainless
Steel material, or be wooden, or be polyvinyl chloride, or be polyethylene, or be polypropylene, there is support, transmission and memory function；
Press filtration unit D agent structure includes the filter 47 more than a set of, includes feed tube per sets filtering device 47
48th, liquid feed valve 49, fluid reservoir 50, filter screen 51 and hydraulic pump 52, the output end and material of the feed tube 48 of the first sets filtering device
31 bottoms of bucket are connected, and the output end of the feed tube 48 of other filters is connected with the bottom of fluid reservoir 50, on feed tube 48
It is horizontal in the fluid reservoir 50 of cavity structure to be provided with filter screen 51 provided with liquid feed valve 49 and hydraulic pump 52；
Cleaning unit A, boiling unit B, fermentation unit C and press filtration unit D can independently be run, and each unit is realized clear
Wash, boiling, fermentation, press filtration function, can pass through biography between cleaning unit A, boiling unit B, fermentation unit C and press filtration unit D
Band or transporter or mechatronics combination is sent to be integrally formed the pachyrhizus wine preparation facilities that the utility model is related to of formula.
Use the pachyrhizus wine preparation facilities that the utility model is related to realize pachyrhizus wine prepare concrete technology step for：
(1) raw material pachyrhizus pre-processes：Choose first Jiaodong Peninsula knob individual it is fresh, without go mouldy, no disease and pests harm,
The pachyrhizus of mature and plump at a temperature of 15-25 DEG C, natural drying 24-48 hours, obtains raw material pachyrhizus as raw material；
(2) clean：Then raw material pachyrhizus is poured into cleaning unit A by feed inlet and outlet 1, then opens the first water intaking valve
9, the scavenging period for setting controller 4 is 30-60 minutes, and starts controller 4, and the first water inlet pipe 8 starts to intake, when arrival one
Determine water level or reach predetermined inflow, the first water inlet pipe 8 stops water inlet, and controller 4 controls the first motor 5 to drive 3 turns of roller
Dynamic, raw material pachyrhizus persistently rolls in roller 3, and raw material pachyrhizus often contacts once with projection 14, big on raw material pachyrhizus
By friction treatment once, raw material pachyrhizus often contacts once block mud with cleaning swipe 13, small mud on raw material pachyrhizus and
By friction treatment once, raw material pachyrhizus often rolls to the bottom of roller 3 once to recess, and raw material pachyrhizus is just cleaned immersion one
It is secondary, by immersion and friction treatment, the raw material pachyrhizus after must cleaning up is cleaned multiple times；
(3) boiling：Then the raw material pachyrhizus that step (2) cleaning finishes is put into the casing 16 of boiling unit B, set
The boiling temperature of control system 28 is 80-100 DEG C and digestion time is 30-40 minutes, and pachyrhizus is thoroughly well cooked but not mushy, and boiling finishes
After take out, and spreading for cooling is to 50-70 DEG C；
(4) ferment：The raw material pachyrhizus that step (3) is disposed is put into fermentation unit C material barrel 31 again, and opened
Dynamic agitating device C1, the rotating speed for setting the second motor 32 are 800-1800 revs/min, and the temperature for setting temperature controller 56 is 25-35 DEG C,
PH value is adjusted to add the glucuroide (abbreviation carbohydrase) of one Isosorbide-5-Nitrae of starch one to 4.0-4.5 into feeding device C2 and push to ground
In melon mud, it is saccharified 2-4 hours, the ratio of pachyrhizus injected volume and carbohydrase is 1KG:7-8ml, wheat koji is then added into feeding device
C2 is simultaneously pushed in pachyrhizus mud, and the feed intake mass ratio of total amount of wheat koji and pachyrhizus is 1:0.05-0.1, sealing, 20-30 DEG C of fermentation 25-
35 days；Wherein, the preparation method of wheat koji is：Barley or wheat are cleaned to placed in the vessel, addition appropriate amount of purified water, pure water use
Measure and be higher than barley or wheat top layer 1-3CM for liquid level, soak time is that 0.5-1.5 hours, barley or wheat dosage are thrown for pachyrhizus
Expect the 8%-12% of total amount, boiling 1 hour in the steam pressure cooker under the conditions of 0.1-0.2Mp, taking-up is cooled to 50-60 DEG C,
The carbohydrase for adding barley or wheat dosage 2%-4% rubs even insulation saccharification 3-5 hours with the hands, is then cooled to 20-40 DEG C, adds big
Wheat or wheat dosage 0.5%-1.5% daqu of middle temperature rub even heat insulating culture 14-16 hours with the hands, then place into round,
Add pure water temperature adjustment to 25-35 DEG C, it is 1 to add the amount of pure water and the volume ratio of barley or wheat dosage:1, increase wheat or small
Wheat dosage 1-2 ‰ Active Dry Yeast, is mixed thoroughly, closed culture 18-36 hours；
(5) press filtration：The mash of step (4) fermenting-ripening is finally poured into press filtration unit D, the wine liquid filtered out is again through 120-
150 DEG C of TRANSIENT HIGH TEMPERATURE sterilizings, after settling more than 7 days, package storage, are made pachyrhizus wine.
Embodiment 2：
The present embodiment and the difference of embodiment 1 are：The axis of the columned roller 3 of the cleaning unit A with
Level ground is at an acute angle, sets inclined roller 3, is advantageous to increase the tumbling effect of raw material pachyrhizus so that cleaning is more thorough.
Embodiment 3：
The present embodiment and the difference of embodiment 1 are：The heater 19 of the boiling unit B is arranged on casing 16
The left and right sides or any side, the lower section of heater 19 are provided with tank, and the second water inlet pipe 22 is connected with tank, can effectively subtracted
The temperature difference between few multiple layer tray 22 so that raw material pachyrhizus is heated evenly, and maturity is consistent.
Embodiment 4：
The present embodiment and the difference of embodiment 1 are：The fermentation unit C saves the structure of expects pipe 45, the spiral
Propeller 40 is spring 46, the length of of length no more than feeding rod 38 of spring 46, and the second motor 41 drives spring 46 along axis
Rotate, suitable for the auxiliary material small volume and the small-sized feeding device of light weight added every time, effectively mitigate small-sized feeding device certainly
Weight, can save preparation cost.
Embodiment 5：
The present embodiment and the difference of embodiment 1 are：The fermentation unit C saves expects pipe 45 and the structure of spring 46,
The spiral propeller 40 is helical impeller or worm screw, the length of its of length no more than feeding rod 38, and the second motor 41 drives
Helical impeller or worm screw rotate along axis, suitable for the auxiliary product quantities added every time are more, volume is big and quality weight it is big-and-middle-sized
Feeding device, durable, effective growth feeding device service life can be consolidated.
Claims (5)
1. a kind of pachyrhizus wine preparation facilities, it is characterised in that agent structure includes cleaning unit, boiling unit, fermentation unit and pressure
Filter unit, each functional unit independent operating and between by conveyer belt or transporter or mechatronics combination be integrally formed formula fill
Put, wherein, the agent structure of cleaning unit includes feed inlet and outlet, outer barrel, roller, controller, the first motor, drum shaft, bearing
Seat, the first water inlet pipe and the first water intaking valve, the front side of the outer barrel for the cavity structure being vertically arranged are provided with feed inlet and outlet, the sky of outer barrel
Intracavitary is provided with the rotatable roller washed, and the axis of cylindric or prismatic structure roller is parallel with level ground, rolling
Be provided with drum shaft at cylinder back center, drum shaft runs through the rear portion of outer barrel, and roller the tip of the axis is with being arranged at the of outer barrel rear portion
One motor spline engagement is connected, and the bearing block of tubular structure is provided with outside drum shaft, and bearing block is connected with roller integral type, bearing
Bearing interference fit is connected between seat and drum shaft, and bolt connection between bearing block and the first motor, the forward upper of outer barrel is set
The controller of central processing unit function is provided with, power information is connected between controller and the first motor, and the upper back of outer barrel is set
There is the first water inlet, outer barrel is connected by the first water inlet with the first water inlet pipe, and the first water inlet pipe is provided with the first water intaking valve,
The bottom of outer barrel is provided with the first discharge outlet；Wherein, cylinder surface is provided with the strip neck more than together, and cleaning brush is provided with neck
Bar, buckle-type connects between neck and cleaning swipe, the parallel projection being provided with more than a row in the one or both sides of neck and a row
Osculum above, or the one or both sides of neck are provided with more than one projection and more than one osculum；Boiling list
Member include casing, chamber door, pallet, heater, Level monitor, device for detecting temperature, the second water inlet pipe, the second water intaking valve,
Drainpipe, draining valve, blast pipe, air bleeding valve, control system and exhaust outlet, the casing for the cavity structure being vertically arranged are provided with extremely
A few chamber door, chamber door open-close ways are horizontal folding or spin upside down folding or drawing and pulling type folding, and the bottom of casing is provided with the
Two water inlets, casing are connected by the second water inlet with the second water inlet pipe, and the second water inlet pipe is provided with the second water intaking valve, casing
Bottom be provided with the second discharge outlet, casing is connected by the second discharge outlet with drainpipe, and drainpipe is provided with draining valve, casing
Bottom be provided with Level monitor, the top or top of casing are provided with more than one exhaust outlet, casing by exhaust outlet with
Blast pipe is connected, and blast pipe is provided with air bleeding valve, the horizontal pallet with air-vent for being provided with more than one layer of cabinets cavity, case
Internal portion is provided with device for detecting temperature, and the control system with central processing unit function, control system difference are provided with outside casing
It is connected with heater, Level monitor and device for detecting temperature power information；Fermentation system agent structure include agitating device and
Feeding device, wherein, the agent structure of agitating device include upper lid, material barrel, the first motor, rotating shaft, connecting plate, agitator,
Temperature controller and shaft coupling, the top of the material barrel for the cavity structure being vertically arranged are provided with upper lid, the surface of upper lid or material barrel
Top is provided with vent valve, and the upper inside wall of material barrel is provided with the temperature controller of control material temperature within the barrel, set at the center of upper lid
There is rotating shaft, rotating shaft is stretched into the cavity of material barrel through upper lid, and the upper end of rotating shaft is connected with the first motor with shaft coupling transmission is crossed,
The lower end of rotating shaft is fixedly connected with connecting plate welded type, and connecting plate bottom is provided with agitator, and agitator is more than one structure phase
Same coil, every coil is curve or parabolic shape, and the two ends of coil are both secured on connecting plate, length identical
The peak of coil is in same level or intersects at a point；Feeding device is arranged at the top of agitating device, feeding device
Agent structure include feeding rod, feeding cylinder, spiral propeller, the second motor and closure, the top of the feeding cylinder of cavity structure
Portion is provided with bucket-shaped or column structure charge door, and charge door is provided with the closure being used cooperatively with it, and the bottom of feeding cylinder is set
There is charging aperture, charging aperture is arranged at the surface of feeding rod and connected with one end of the feeding rod of horizontally disposed tubular structure,
The other end of feeding rod is the first discharging opening, and outer wall of the feeding rod from the inside to the outside through the material barrel of agitating device stretches into material barrel
Inner chamber in, feeding device is connected by feeding rod with agitating device, and spiral propeller, spiral are provided with the cavity of feeding rod
Propeller includes expects pipe and spring, and the expects pipe is hollow or entity cylinder, and the spring housing is mounted in expects pipe outer surface, spring
For deployed condition, the length of of length no more than feeding rod of expects pipe, spiral propeller is connected with the second motor power information, feeding rod
Outer wall lower surface be provided with more than one dimensional structure identical cavernous structure the second discharging opening；The body junction of press filtration unit
Structure includes the filter more than a set of, includes feed tube, liquid feed valve, fluid reservoir, filter screen and hydraulic pump per sets filtering device, the
The output end of the feed tube of one sets filtering device is connected with material bottom of the barrel, the output end of the feed tube of other filters with
Liquid storage pot bottom is connected, and feed tube is provided with liquid feed valve and hydraulic pump, and level is provided with filter screen in the fluid reservoir of cavity structure.
2. pachyrhizus wine preparation facilities as claimed in claim 1, it is characterised in that the columned roller of the cleaning unit
Axis is at an acute angle with level ground.
3. the pachyrhizus wine preparation facilities as described in any one in claim 1-2, it is characterised in that：The boiling unit adds
Hot device is arranged on the left and right sides of casing or any side, and the lower section of heater is provided with tank, and the second water inlet pipe is connected with tank
It is logical.
4. pachyrhizus wine preparation facilities as claimed in claim 3, it is characterised in that：The spiral propeller is spring, spring
The length of of length no more than feeding rod.
5. pachyrhizus wine preparation facilities as claimed in claim 3, it is characterised in that：The fermentation system saves expects pipe and spring knot
Structure, the spiral propeller are helical impeller or worm screw, the length of its of length no more than feeding rod.
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| CN201720526322.9U CN206736213U (en) | 2017-05-12 | 2017-05-12 | A kind of pachyrhizus wine preparation facilities |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109439484A (en) * | 2018-12-27 | 2019-03-08 | 福建融万安农业发展有限公司 | A kind of preparation method of pachyrhizus filtering wine |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109439484A (en) * | 2018-12-27 | 2019-03-08 | 福建融万安农业发展有限公司 | A kind of preparation method of pachyrhizus filtering wine |
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Granted publication date: 20171212 |