CN206731284U - A kind of flour mill's energy consumption management system - Google Patents
A kind of flour mill's energy consumption management system Download PDFInfo
- Publication number
- CN206731284U CN206731284U CN201720455203.9U CN201720455203U CN206731284U CN 206731284 U CN206731284 U CN 206731284U CN 201720455203 U CN201720455203 U CN 201720455203U CN 206731284 U CN206731284 U CN 206731284U
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- equipment
- data acquisition
- energy consumption
- energy
- flour mill
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Abstract
The utility model discloses a kind of flour mill's energy consumption management system, including multiple data acquisition modules for being used to gather electrical equipment running status and energy consumption parameter during different workshop wheat flour millings, and data acquisition unit and monitoring management server, the electrical equipment includes dirty wheat cleaning equipment, wheat wetting equipment, milling apparatus, wind transports equipment, screening installation, with powder equipment, baling equipment and lighting apparatus, the energy consumption parameter includes voltage, electric current, active power, reactive power, power factor, activereactive energy harmonic, the data acquisition module is energy measurement instrument;The output end of each data acquisition module is all connected with data acquisition unit, the standard industrial process signals of energy measurement instrument are packaged into Modbus protocol data bags by data acquisition unit, and are sent in the form of TCP/IP bags by wireless network to monitoring management server.The system can be monitored in real time to the energy consumption data of each electrical equipment of flour mill, centralized management, and carrying out energy consumption analysis for monitoring personnel provides data basis.
Description
Technical field
The utility model belongs to flour mill's energy consumption monitoring control technology field, and in particular to a kind of flour mill's managing power consumption
System.
Background technology
Domestic wheat processing technique is quite ripe at present, and the market that enterprise faces wants to have already close to saturation
New profit breaks through, and unique feasible is exactly to reduce production cost, and the price of raw grain wheat is by state guarantee, wheat processing
The power consumption of process turns into the importance for reducing growth cost.Power consumption is not only one of part of wheat flour milling cost, and
And it is the principal economic indicators for evaluating flour mill's normal operation.With the continuous development and progress of modern flouring technology, advanced grain
The use of machine equipment so that electrical equipment increases sharply during flouring technology, and the power consumption of pulverizing process also gradually rises therewith,
The increase of power consumption makes the economic interests of flour enterprises be on the hazard, and reduces the competitiveness of flour enterprises commercially.
Utility model content
The purpose of this utility model is to provide a kind of flour mill's energy consumption management system for being easy to managing power consumption to control.
To achieve the above object, the utility model uses following technical scheme:
A kind of flour mill's energy consumption management system, including data acquisition unit, monitoring management server and multiple
For gathering, whether the electrical equipment during different workshop wheat flour millings is run and the data of the energy consumption parameter of electrical equipment are adopted
Collect module, the electrical equipment includes dirty wheat cleaning equipment, wheat wetting equipment, milling apparatus, wind and transports equipment, screening installation, with powder
Equipment, baling equipment and lighting apparatus;The energy consumption parameter include voltage, electric current, active power, reactive power, power factor,
Activereactive energy harmonic, the data acquisition module are energy measurement instrument;The output end of each data acquisition module is equal
Data acquisition unit is connected, the standard industrial process signals of energy measurement instrument are packaged into Modbus by data acquisition unit
Protocol data bag, and sent in the form of TCP/IP bags by wireless network to monitoring management server.
Prewarning unit is connected with the monitoring management server.
Printing device is connected with the monitoring management server.
The wireless network uses GPRS cordless communication networks.
Compared with prior art, the beneficial effects of the utility model are:
1st, each energy for the electric equipment that the data acquisition unit in the utility model gathers energy measurement instrument in real time
The signal of consumption parameter is packaged into Modbus protocol data bags, and monitoring management server is sent in the form of TCP/IP bags, supervises
Survey management server to monitor each electrical equipment energy consumption data in real time, by energy consumption data with dynamic digital, figure
Shape shows, and can compare analysis to the data-signal and the standard signal of setting of reception, to abnormality and data and
When send alarm, and retain history alarm time of origin and warning reason;User can be inquired about, edited and be printed;For
Monitoring personnel carries out energy consumption analysis and provides data basis.
2nd, the data acquisition unit in the utility model uses GPRS cordless communication networks, live data acquisition
Node need not lay communication cable, and configuration is convenient, flexible.
Brief description of the drawings
Fig. 1 is the theory diagram in the utility model.
Embodiment
The utility model is further described below in conjunction with Figure of description and specific preferred embodiment, but not because
This and limit the scope of protection of the utility model.
Flour mill has multiple workshops, be provided with workshop dirty wheat cleaning equipment, wheat wetting equipment, grinding set
Standby, wind transports equipment, screening installation, with powder equipment, baling equipment and lighting apparatus.Wherein, the dirty wheat cleaning equipment in flour mill,
Wheat wetting equipment, milling apparatus, wind transport equipment, screening installation, are the existing of maturation with powder equipment, baling equipment and lighting apparatus
Technology, implement when, dirty wheat cleaning equipment, wheat wetting equipment, milling apparatus, wind fortune equipment, screening installation, with powder equipment,
Baling equipment and lighting apparatus have an independent on-off circuit, can be drawn by the electricity gathered in each equipment when use
The operation conditions and power consumption of each equipment.
As shown in figure 1, a kind of flour mill's energy consumption management system, including it is multiple for gathering different workshop wheat flour millings
Whether the electrical equipment in journey runs and the data acquisition module and data acquisition unit of the energy consumption parameter of electrical equipment
With monitoring management server, data acquisition unit includes PLC and GPRS network module.The electrical equipment includes
Dirty wheat cleaning equipment, wheat wetting equipment, milling apparatus, wind fortune equipment, screening installation, with powder equipment, baling equipment and lighting apparatus,
The energy consumption parameter includes voltage, electric current, active power, reactive power, power factor, activereactive energy harmonic, described
Data acquisition module is energy measurement instrument;The output end of each data acquisition module is all connected with PLC, PLC
The standard industrial process signals of energy measurement instrument are sent to monitoring management by wireless network under the effect of GPRS network module and taken
Business device.Wherein wireless network uses GPRS cordless communication networks, and live data acquisition node need not lay communication cable, match somebody with somebody
Put convenient, flexible.
Prewarning unit is connected with monitoring management server, when a failure occurs, prewarning unit sends early warning to prewarning unit
Signal, the implementation of prewarning unit are:Including buzzer and buzzer driving chip, monitoring management server connection buzzer
Driving chip, buzzer driving chip drive the work of buzzer, and monitoring management server output alarm signal to buzzer drives
Dynamic chip, buzzer beeps, so as to remind monitoring personnel;As the conversion of the present embodiment, prewarning unit can also be
Prompting screen, monitoring host computer send signal, and ejection prompting screen is prompted.
The signal of monitoring management server real-time reception data acquisition unit, and these data are stored, collects point
Analysis, when production link occurs abnormal, alarm signal is sent by prewarning unit, facilitates monitoring personnel to be analyzed and makes phase
Answer decision-making.
Wherein described energy measurement instrument is ACR330ELH multifunctional network instrument, can be bought in market.This instrument
Be LCD show, full electric parameter metering(U、I、P、Q、PF、F、S);Four-quadrant electric energy metrical, multi tariff electric energy statistics;THDu,
THDi, 2-31 each harmonic component;Voltage crest factor, phone shape factor, electric current k-factor, voltage and current imbalance
Degree calculates;Line voltage electric current is positive and negative, zero-sequence component(Containing negative-sequence current)Measurement;4DI+3DO(DO3 does over-pressed, under-voltage, mistake
Stream, uneven alarm);RS485 communication interfaces, Modbus agreements or DL/T645 stipulations, suitable for the important loop of high pressure or low pressure
In incoming line cabinet.The dirty wheat cleaning equipment of collection, wheat wetting equipment, milling apparatus, wind are transported equipment, screening by each energy measurement instrument
Equipment, whether run with powder equipment, baling equipment and lighting apparatus and voltage, electric current, active power, reactive power, power
Factor, activereactive energy, the energy consumption supplemental characteristic of harmonic wave are wirelessly sent to data acquisition unit, data acquisition list
Member is packaged into Modbus protocol data bags, and monitoring management server is sent in the form of TCP/IP bags, monitoring management service
Device is monitored in real time to the energy consumption data of each equipment in each workshop, and these data is stored, Macro or mass analysis, and
Energy consumption data is come out with dynamic digital, figure shows, and the energy consumption signal of reception is compared with the standard signal set
Analysis, alarm is sent to abnormality and data in time, and retains the time of origin of history alarm and the record of warning reason,
Facilitate monitoring personnel to be analyzed and make corresponding decision.Monitoring personnel can also be inquired about the situation of some equipment, also
It can carry out printing related data form by the printing device connected in monitoring server, monitoring server connection printing is set
It is standby, print to the prior art of maturation.
Claims (4)
- A kind of 1. flour mill's energy consumption management system, it is characterised in that:Including data acquisition unit, monitoring management server And whether multiple electrical equipments for being used to gather during different workshop wheat flour millings run and the energy consumption parameter of electrical equipment Data acquisition module, the electrical equipment include dirty wheat cleaning equipment, wheat wetting equipment, milling apparatus, wind fortune equipment, screening set It is standby, with powder equipment, baling equipment and lighting apparatus;The energy consumption parameter includes voltage, electric current, active power, reactive power, work( Rate factor, activereactive energy harmonic, the data acquisition module are energy measurement instrument;Each data acquisition module is defeated Go out end and be all connected with data acquisition unit, the standard industrial process signals of energy measurement instrument are packaged into by data acquisition unit Modbus protocol data bags, and sent in the form of TCP/IP bags by wireless network to monitoring management server.
- 2. flour mill's energy consumption management system as claimed in claim 1, it is characterised in that:Connect on the monitoring management server It is connected to prewarning unit.
- 3. flour mill's energy consumption management system as claimed in claim 2, it is characterised in that:Connect on the monitoring management server It is connected to printing device.
- 4. flour mill's energy consumption management system as claimed in claim 3, it is characterised in that:The wireless network using GPRS without Line communication network.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720455203.9U CN206731284U (en) | 2017-04-27 | 2017-04-27 | A kind of flour mill's energy consumption management system |
Applications Claiming Priority (1)
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CN201720455203.9U CN206731284U (en) | 2017-04-27 | 2017-04-27 | A kind of flour mill's energy consumption management system |
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CN206731284U true CN206731284U (en) | 2017-12-12 |
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CN201720455203.9U Expired - Fee Related CN206731284U (en) | 2017-04-27 | 2017-04-27 | A kind of flour mill's energy consumption management system |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142129A (en) * | 2019-04-11 | 2019-08-20 | 山东山矿机械有限公司 | A kind of broken transportation system of wireless automatic control |
CN111468280A (en) * | 2020-04-24 | 2020-07-31 | 南京卓道环保科技有限公司 | Equipment management crushing station system |
CN117539195A (en) * | 2023-11-10 | 2024-02-09 | 广东智源信达工程有限公司 | Aquatic product market energy management platform |
-
2017
- 2017-04-27 CN CN201720455203.9U patent/CN206731284U/en not_active Expired - Fee Related
Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110142129A (en) * | 2019-04-11 | 2019-08-20 | 山东山矿机械有限公司 | A kind of broken transportation system of wireless automatic control |
CN111468280A (en) * | 2020-04-24 | 2020-07-31 | 南京卓道环保科技有限公司 | Equipment management crushing station system |
CN117539195A (en) * | 2023-11-10 | 2024-02-09 | 广东智源信达工程有限公司 | Aquatic product market energy management platform |
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Legal Events
Date | Code | Title | Description |
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171212 |