CN206720257U - One kind turns over ingot device - Google Patents
One kind turns over ingot device Download PDFInfo
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- CN206720257U CN206720257U CN201720524439.3U CN201720524439U CN206720257U CN 206720257 U CN206720257 U CN 206720257U CN 201720524439 U CN201720524439 U CN 201720524439U CN 206720257 U CN206720257 U CN 206720257U
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- zinc ingot
- ingot metal
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- ingot
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Abstract
The utility model discloses one kind to turn over ingot device.The ingot device that turns over includes frame, zinc ingot metal rollgang, gear ingot device, reception box turning device in frame, zinc ingot metal pushing in device, zinc ingot metal ejecting device and roller-way drive device；The zinc ingot metal pushing in device is arranged on the side of zinc ingot metal rollgang, and for the zinc ingot metal push-in zinc ingot metal on zinc ingot metal rollgang to be received in box, the box turning device that receives is used to after zinc ingot metal to be received to the zinc ingot metal upset in box be released by the zinc ingot metal ejecting device.The utility model turn over the ingot cycle it is short, it is highly reliable, compact-sized, occupy little space, noise it is low.
Description
Technical field
A kind of automatic turning ingot device is the utility model is related to, belongs to non-ferrous metal metallurgy auxiliary equipment field.
Background technology
Zinc pouring hall is responsible for melting the molten zinc of electric furnace of negative electrode zinc metal sheet input after electrolysis, is then cast through linear ingot casting group
Into zinc ingot metal, zinc ingot metal is piled orderly zinc pile finally by palletizing apparatus, the rear places such as bundling, metering and mark then are carried out to zinc pile
In case export trade after reason.
Stacking process is particularly critical in zinc founding link, and the quality of stacking quality is directly connected to the quality of whole zinc pile,
Follow-up bundling, metering, mark or even export trade are influenceed simultaneously great.Because the particularity of stacking to zinc ingot metal, it is necessary to carry out certain
The upset of quantity turns over an important factor for stability of ingot device turns into influence stacking quality to complete stacking.
Generally, a zinc pile is piled by polylith zinc ingot metal, from the point of view of the practical condition of most of smeltery, typically most
With reeded one side upward, without upset, the equal smooth surface of other zinc ingot metals is upward for one piece or several pieces of top（So as to side zinc metal sheet
Processing）, it is necessary to carry out 180 ° of upset, accompanying drawing 1 is seen.Produce 100000 t and the ingot casting unit of the above per year at present, ingot mould is two row cloth
Put, upset and not turning operation are both needed to carry out for two pieces of zinc ingot metals simultaneously.Turn over ingot device and need to handle and turn over ingot and do not turn over two kinds of ingot
Operating mode.
It is existing turn over ingot device and be divided to mainly according to operation principle have that chute type turns over ingot and hydraulic/pneumatic turns over two kinds of patterns of ingot.
（1）Chute type turns over ingot：Mainly by the acclive slideway of a band and the tipple at chute inlet end, gas is utilized
The linkage of cylinder, which is realized, turns over ingot.Which needs certain distance of glide and drop, and shortcoming is that automaticity is not high, falls ingot
Track is not exclusively controllable；Zinc ingot metal is directly pounded on glidepath during whereabouts, and the surface quality of zinc ingot metal is injured greatly, so as to reduce
The yields of zinc ingot metal, cause larger economic loss；Greater impact is caused to glidepath when pounding, causes maintenance frequency
It is numerous, and noise is quite big；Also need to carry out neat ingot operation to zinc ingot metal after falling ingot, add number of devices, and zinc easily occurs during neat ingot
Ingot and bearing platform jam and cause the bad phenomenons such as two pieces of zinc ingot metal stacked on top.
（2）Hydraulic/pneumatic turns over ingot：Mainly zinc ingot metal is clamped by hydraulic jack or cylinder, then passes through slew gear
Oil cylinder or cylinder is driven to be overturn together with zinc ingot metal and realize turn-over.It is preferable that the zinc ingot metal which produces to single-row mold turns over ingot effect,
But it is ineffective to turn over ingot to the zinc ingot metal of biserial mold production, is not yet applied at present in biserial mold.
Utility model content
The utility model aims to provide one kind and turns over ingot device, and this turns over ingot device and turns over that the ingot cycle is short, highly reliable, structure is tight
Gather, occupy little space, noise it is low.
To achieve these goals, technical scheme is used by the utility model：
One kind turns over ingot device, and it is structurally characterized in that, including frame, zinc ingot metal rollgang in frame, gear ingot device,
Receive box turning device, zinc ingot metal pushing in device, zinc ingot metal ejecting device and roller-way drive device；The zinc ingot metal pushing in device is set
In the side of zinc ingot metal rollgang, for the zinc ingot metal push-in zinc ingot metal on zinc ingot metal rollgang to be received in box, the reception box turns over
Rotary device is used to after zinc ingot metal to be received to the zinc ingot metal upset in box be released by the zinc ingot metal ejecting device.
Thus, zinc ingot metal pushing in device receives the zinc ingot metal push-in zinc ingot metal on zinc ingot metal rollgang in box, and zinc ingot metal receives box and turned over
After turning, the output end of zinc ingot metal rollgang is pushed out to again by zinc ingot metal ejecting device.
According to embodiment of the present utility model, further optimization can also be made to the utility model, below for optimization after
The technical scheme of formation：
Received to ensure that zinc ingot metal is reliably pushed into zinc ingot metal in box, middle part gear ingot is provided with above the zinc ingot metal rollgang
Device, middle part gear ingot device are used to that zinc ingot metal will to be pushed into by the zinc ingot metal pushing in device after the zinc ingot metal positioning on zinc ingot metal rollgang
Receive in box.Preferably, under the middle part gear ingot device includes zinc ingot metal divider and promotes the zinc ingot metal divider in vertical direction
Mobile cylinder；The zinc ingot metal divider both sides are fixed with guide pad, and the guide pad moves down in vertical direction for zinc ingot metal divider
It is oriented to when dynamic.
Preferably, the reception box turning device includes receiving box overturning drive device, the reception box overturning drive device
For one kind in gear rack actuating device, sprocket chain device, bidentate wheel drive unit and tilt cylinder drive device.More preferably
Ground, the gear rack actuating device include tumble cylinder or oil cylinder, the tumble cylinder or oil cylinder pass through joint and rack one
End is connected, the rack and pinion engaged transmission on guide rail, and the gear receives box with the zinc ingot metal and is fixedly linked.
According to embodiment of the present utility model, the zinc ingot metal pushing in device is identical with the structure of zinc ingot metal ejecting device, wraps
Include and push away ingot cylinder or oil cylinder, zinc ingot metal pushing block, the zinc ingot metal pushing block is fixed on the piston rod that pushes away ingot cylinder or oil cylinder by joint
Head；Push away ingot cylinder or the oil cylinder of the zinc ingot metal pushing in device promote zinc ingot metal pushing block to move forward by joint, drive zinc ingot metal from zinc ingot metal
Rollgang shifts to zinc ingot metal and receives box；The zinc ingot metal ejecting device pushes away ingot cylinder or oil cylinder and promotes zinc ingot metal pushing block by joint, will
The zinc ingot metal that zinc ingot metal receives after being overturn in box shifts to zinc ingot metal rollgang.
In order to ensure that it is steady that zinc ingot metal promotes, the zinc ingot metal pushing block both sides are provided with guide rod and guide sleeve.
Hurted sb.'s feelings during in order to prevent that zinc ingot metal from overturning, protective cover is provided with the outside of the reception box turning device.
Stacking is carried out in order to facilitate robot palletizer, the frame aft is provided with the zinc ingot metal gear for stopping that zinc ingot metal continues reach
Plate.
Zinc ingot metal is more easily captured for the ease of robot palletizer, the zinc ingot metal ejecting device side, which is provided with, to be used for zinc ingot metal
The neat ingot device of setting position is moved to, to wait the robot palletizer of subsequent handling crawl zinc ingot metal to carry out stacking.
Compared with prior art, the beneficial effects of the utility model are：It is of the present utility model to turn over that the ingot cycle is short, structure is tight
Gather, occupy little space, noise is low, it is pollution-free, can be achieved to turn over ingot and do not turn over two kinds of functions of ingot, while cause track when zinc ingot metal turns over ingot
Controllable, reliability is remarkably reinforced；Moreover, the present invention is integrated with the function that flushes of zinc ingot metal, robot palletizer can be directly in this practicality
New turns over the zinc ingot metal progress stacking captured on ingot device after flushing, eliminates the machine that prior art must be individually equipped with
People captures platform and neat ingot device, and structure is greatly simplified, and economic benefit is higher, is worthy to be popularized.
Brief description of the drawings
Fig. 1 is the zinc pile schematic diagram after a kind of bundling；
Fig. 2 is zinc ingot metal turning device axle side schematic diagram；
Fig. 3 is zinc ingot metal pushing in device schematic diagram；
Fig. 4 is that middle part keeps off ingot device schematic diagram；
Fig. 5 is reception box turning device schematic diagram.
In figure：
1- frames；2- zinc ingot metal rollgangs；3- zinc ingot metals；Gear ingot device in the middle part of 4-；41- zinc ingot metal dividers；42- guide pads；43-
Joint；Gear ingot cylinder in the middle part of 44-；45- cylinder saddles；5- zinc ingot metal pushing in device；51- zinc ingot metal pushing blocks；52- floating junctions；53- is pushed away
Ingot cylinder；Trunnion base among 54-；55- guide rods；56- guide pin bushings；57- pushes away ingot cylinder saddle；6- receives box turning device；61- zinc
Ingot receives box；62- cylinder saddles；63- receives box tumble cylinder；64- joints；65- racks；66- gears；67- guide rails；68- axles
Bearing；69- rotating shafts；7- zinc ingot metal ejecting devices；The neat ingot devices of 8-；9- front-end driven devices；10- rear ends drive device；11- is protected
Cover.
Embodiment
Describe the utility model in detail below with reference to accompanying drawing and in conjunction with the embodiments.It should be noted that do not conflicting
In the case of, the feature in embodiment and embodiment in the utility model can be mutually combined.For sake of convenience, hereinafter such as
There are " on ", " under ", "left", "right" printed words, only represent that the upper and lower, left and right direction with accompanying drawing in itself is consistent, not to structure
Play restriction effect.
A kind of automatic turning ingot device, as shown in Fig. 2 including frame 1, zinc ingot metal rollgang 2, middle part gear ingot device 4, receive
Box turning device 6, zinc ingot metal pushing in device 5, zinc ingot metal ejecting device 7, roller-way front-end driven device 9, roller-way rear end drive device 10,
Neat ingot device 8 and protective cover 11.
As shown in figure 4, the gas that the middle part gear ingot device 4 includes zinc ingot metal divider 41 and promotes zinc ingot metal divider 41 to move up and down
Cylinder 44.The both sides of zinc ingot metal divider 41 are fixed with guide pad 42, are easy to zinc ingot metal divider 41 is lower in vertical direction to move.The device it is excellent
Point is the ability impacted with stronger anti-zinc ingot metal.
As shown in figure 5, the reception box turning device 6 includes zinc ingot metal and receives box 61, box overturning drive device, driving are received
Pattern includes but is not limited to gear-rack drive, sprocket wheel chain, bidentate wheel drive and tilt cylinder driving etc..The advantages of device is to drive
It is dynamic steady, stroke is controllable, the work period is short.As shown in figure 4, the gear rack actuating device includes tumble cylinder or oil cylinder,
The tumble cylinder or oil cylinder are connected by joint 64 with one end of rack 65, and the rack 65 on guide rail 67 engages with gear 66
Transmission, the gear 66 receive box 61 with the zinc ingot metal and are fixedly linked.
As shown in figure 3, the zinc ingot metal pushing in device 5 and zinc ingot metal ejecting device 7 include pushing away ingot cylinder or oil cylinder, zinc ingot metal pushes away
Block 51, zinc ingot metal pushing block 51 are fixed on the head of cylinder piston rod by joint 43, to ensure to push away ingot stroke steady, zinc ingot metal pushing block 5
Both sides are also equipped with guide rod.
The protective cover 11, which is arranged on, to be received outside box turning device 6, and staff can be prevented because close to reception box upset
Device 6 and injure, can also prevent zinc ingot metal receive box 61 upset when inside zinc ingot metal drop out zinc ingot metal receive box 61.
When turning over ingot operating mode：
Under the driving of front-end driven device 9, the zinc ingot metal rollgang 2 in frame 1 conveys zinc ingot metal 3 and filled to ingot is turned over
The front end put, now middle part gear ingot cylinder 44 promote zinc ingot metal divider 41 vertically moved upwards under the guiding of guide pad 42 it is fixed away from
From, stop that zinc ingot metal 3 continues to move forward, and zinc ingot metal 3 is flushed, subsequently to push away ingot.
After zinc ingot metal 3 is reached at the gear ingot device 4 of middle part and is flushed, front-end driven device 9 is stopped, zinc ingot metal push-in
The ingot cylinder 53 that pushes away of device 5 promotes zinc ingot metal pushing block 51 to move forward by joint 52, drives zinc ingot metal 3 to shift to and receives box turning device 6
Zinc ingot metal receives box 61.Zinc ingot metal pushing block both sides are provided with guide rod 55, and guide rod 55 is fixed on by guide pin bushing 56 and pushes away ingot cylinder saddle
On 57.
Push away ingot cylinder 53 by zinc ingot metal 3 be pushed into zinc ingot metal receive box 61 after, cylinder pushing block 51 is retracted to initial bit with guide rod 55
Put, afterwards, receive box tumble cylinder 63 and promote zinc ingot metal reception box 61 to start to rotate, front-end driven device 9 also begins to work, with this
Meanwhile new one group of zinc ingot metal 3 from upper process water cooling carrier chain has arrived at zinc ingot metal rollgang 2, and box is received in zinc ingot metal
Reach to be hindered at the gear ingot device 4 of middle part during 61 180 ° of upset and stop and flush.
After upset terminates, front-end driven device 9 is stopped, and zinc ingot metal 3 is released zinc ingot metal and receives box 61 by zinc ingot metal ejecting device 7
And fall on zinc ingot metal rollgang 2, at the same time, new one group of zinc ingot metal 3 is pushed into zinc ingot metal and receives box 61 by zinc ingot metal pushing in device 5, is pushed away
After the completion of ingot, zinc ingot metal pushing in device 5 starts return simultaneously with zinc ingot metal ejecting device 7.After the completion of return, box turning device 6 is received
Rotation is started again at, front-end driven device 9 also begins to work with rear end drive device 10, drives zinc ingot metal rollgang 2 to rotate, will
Zinc ingot metal 3 is delivered to the afterbody of frame 1, and the afterbody of frame 1 is provided with zinc ingot metal baffle plate, stops that zinc ingot metal 3 continues to move forward.Rear end drive device 10
It is stopped, neat ingot device 8 promotes zinc ingot metal 3 to be moved to setting position to the right side of frame 1, waits the robot palletizer of subsequent handling
Capture zinc ingot metal 3 and carry out stacking.Meanwhile new one group of zinc ingot metal 3 from upper process water cooling carrier chain arrives again at zinc ingot metal conveying roller
On road 2, wait that box turning device 6 to be received overturns 180 ° and then secondary repetition is above-mentioned turns over ingot process.
When not turning over ingot operating mode：
Under the driving of front-end driven device 9, zinc ingot metal rollgang 2 in frame 1 conveys two pieces of zinc ingot metals 3 to turning over
The front end of ingot device, now the promotion zinc ingot metal divider 41 of middle part gear ingot cylinder 44 vertically moves upwards under the guiding of guide pad 42 consolidates
Set a distance, stop that zinc ingot metal 3 continues to move forward, and zinc ingot metal 3 is flushed.
After flushing, front-end driven device 9 is stopped, and the ingot cylinder 53 that pushes away of zinc ingot metal pushing in device 5 is pushed away by joint 52
The dynamic reach fixed range of zinc ingot metal pushing block 51, promotes zinc ingot metal 3 gently towards movement on the left of frame to reduce the gap between two pieces of zinc ingot metals.It
Afterwards, pushing away ingot cylinder 53 drives zinc ingot metal pushing block 51 to retract to initial position, and middle part keeps off ingot cylinder 44 and drives zinc ingot metal divider 41 to withdraw.
Then, front-end driven device 9 and rear end drive device 10 work simultaneously, drive two pieces of zinc ingot metals 3 to continue to move forward to machine
The afterbody of frame 1, the afterbody of frame 1 are provided with zinc ingot metal baffle plate, stop that zinc ingot metal 3 continues to move forward.Rear end drive device 10 is stopped, together
Ingot device 8 promotes two pieces of zinc ingot metals 3 to be moved to setting position to the right side of frame 1, waits the robot palletizer of subsequent handling to capture zinc
Ingot 3 carries out stacking.
Therefore, disclosed in the present embodiment it is this turn over ingot device can shorten turn over the ingot cycle, ingot reliability is turned in enhancing, it is empty to save
Between, greatly reduce noise, remove the pollution that brings of hydraulic oil leakage, and realize and turn over ingot and do not turn over two kinds of functions of ingot；Further, since
The present invention is integrated with the function that flushes of zinc ingot metal, and robot palletizer can be carried out directly originally turning over the zinc ingot metal after crawl flushes on ingot device
Stacking, robot crawl platform and neat ingot device that prior art must be individually equipped with are eliminated, structure is greatly simplified, warp
Benefit of helping is higher, is worthy to be popularized.
The content that above-described embodiment illustrates should be understood to that these embodiments are only used for being illustrated more clearly that the utility model,
Rather than limitation the scope of the utility model, after the utility model has been read, those skilled in the art are new to this practicality
The modification of the various equivalent form of values of type each falls within the application appended claims limited range.
Claims (10)
1. one kind turns over ingot device, it is characterised in that including frame（1）, mounted in frame（1）On zinc ingot metal rollgang（2）, gear ingot
Device（4）, receive box turning device（6）, zinc ingot metal pushing in device（5）, zinc ingot metal ejecting device（7）And roller-way drive device；Institute
State zinc ingot metal pushing in device（5）It is arranged on zinc ingot metal rollgang（2）Side, for by zinc ingot metal rollgang（2）On zinc ingot metal push away
Enter zinc ingot metal and receive box（61）It is interior, the reception box turning device（6）For zinc ingot metal to be received into box（61）After interior zinc ingot metal upset by
The zinc ingot metal ejecting device（7）Release.
2. according to claim 1 turn over ingot device, it is characterised in that the zinc ingot metal rollgang（2）Top is provided with middle part
Keep off ingot device（4）, middle part gear ingot device（4）For by zinc ingot metal rollgang（2）On zinc ingot metal positioning after pushed away by the zinc ingot metal
Enter device（5）Zinc ingot metal is pushed into receive in box.
3. according to claim 2 turn over ingot device, it is characterised in that the middle part keeps off ingot device（4）Including zinc ingot metal divider
（41）With the promotion zinc ingot metal divider（41）Lower mobile cylinder in vertical direction；The zinc ingot metal divider（41）Both sides are fixed with
Guide pad（42）, the guide pad（42）For zinc ingot metal divider（41）It is oriented to when lower in vertical direction mobile.
4. according to claim 1 turn over ingot device, it is characterised in that the reception box turning device（6）Including receiving box
Overturning drive device, the reception box overturning drive device are gear rack actuating device, sprocket chain device, bidentate wheel drive dress
Put and one kind in tilt cylinder drive device.
5. according to claim 4 turn over ingot device, it is characterised in that the gear rack actuating device includes tumble cylinder
Or oil cylinder, the tumble cylinder or oil cylinder pass through joint（64）With rack（65）One end be connected, mounted in guide rail（67）On rack
（65）With gear（66）Engaged transmission, the gear（66）Box is received with the zinc ingot metal（61）It is fixedly linked.
6. turn over ingot device according to any one of claim 1-5, it is characterised in that the zinc ingot metal pushing in device（5）With
Zinc ingot metal ejecting device（7）Structure it is identical, include push away ingot cylinder or oil cylinder, zinc ingot metal pushing block（51）, the zinc ingot metal pushing block（51）
Pass through joint（52）It is fixed on the head for the piston rod for pushing away ingot cylinder or oil cylinder；The zinc ingot metal pushing in device（5）Push away ingot cylinder
Or oil cylinder passes through joint（52）Promote zinc ingot metal pushing block（51）Reach, drive zinc ingot metal（3）From zinc ingot metal rollgang（2）Zinc ingot metal is shifted to connect
Receive box（61）；The zinc ingot metal ejecting device（7）Push away ingot cylinder or oil cylinder passes through joint（52）Promote zinc ingot metal pushing block（51）, by zinc ingot metal
Receive box（61）Zinc ingot metal after interior upset（3）Shift to zinc ingot metal rollgang（2）.
7. according to claim 6 turn over ingot device, it is characterised in that the zinc ingot metal pushing block（51）Both sides are provided with guide rod
（55）And guide sleeve（56）.
8. turn over ingot device according to any one of claim 1-5, it is characterised in that the reception box turning device（6）
Outside is provided with protective cover（11）.
9. turn over ingot device according to any one of claim 1-5, it is characterised in that the frame（1）Afterbody is provided with
Stop zinc ingot metal（3）Continue the zinc ingot metal baffle plate of reach.
10. turn over ingot device according to any one of claim 1-5, it is characterised in that the zinc ingot metal ejecting device（7）One
Side, which is provided with, to be used for zinc ingot metal（3）It is moved to the neat ingot device of setting position（8）, to wait the robot palletizer of subsequent handling to capture
Zinc ingot metal（3）Carry out stacking.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720524439.3U CN206720257U (en) | 2017-05-12 | 2017-05-12 | One kind turns over ingot device |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720524439.3U CN206720257U (en) | 2017-05-12 | 2017-05-12 | One kind turns over ingot device |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206720257U true CN206720257U (en) | 2017-12-08 |
Family
ID=60509976
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720524439.3U Active CN206720257U (en) | 2017-05-12 | 2017-05-12 | One kind turns over ingot device |
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| Country | Link |
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| CN (1) | CN206720257U (en) |
Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453551A (en) * | 2018-04-10 | 2018-08-28 | 深圳福美信自动化工程有限公司 | A kind of switching mechanism and jacking type turnover device |
| CN108996149A (en) * | 2018-07-02 | 2018-12-14 | 无锡市同新舟自动化设备有限公司 | Universal joint bearing production elevator face recognizing mechanism |
| CN110203862A (en) * | 2019-07-09 | 2019-09-06 | 吉林省中联试验机制造有限公司 | A kind of cap assembly automatic tipping arrangement for clutch cover and plate assembly transfer matic |
-
2017
- 2017-05-12 CN CN201720524439.3U patent/CN206720257U/en active Active
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108453551A (en) * | 2018-04-10 | 2018-08-28 | 深圳福美信自动化工程有限公司 | A kind of switching mechanism and jacking type turnover device |
| CN108453551B (en) * | 2018-04-10 | 2023-10-27 | 深圳福美信自动化工程有限公司 | Tilting mechanism and jacking formula turning device |
| CN108996149A (en) * | 2018-07-02 | 2018-12-14 | 无锡市同新舟自动化设备有限公司 | Universal joint bearing production elevator face recognizing mechanism |
| CN110203862A (en) * | 2019-07-09 | 2019-09-06 | 吉林省中联试验机制造有限公司 | A kind of cap assembly automatic tipping arrangement for clutch cover and plate assembly transfer matic |
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