CN206718123U - A kind of concrete curing full-automation intelligent controlling device - Google Patents

A kind of concrete curing full-automation intelligent controlling device Download PDF

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Publication number
CN206718123U
CN206718123U CN201720438040.3U CN201720438040U CN206718123U CN 206718123 U CN206718123 U CN 206718123U CN 201720438040 U CN201720438040 U CN 201720438040U CN 206718123 U CN206718123 U CN 206718123U
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controlling device
intelligent controlling
concrete
temperature
control
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CN201720438040.3U
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靳义奎
曾生伟
段蜀冰
李彪
严得录
邱国斌
张茂盛
俞磊
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DC CONSTRUCTION BRANCH STATE GRID CORP OF CHINA
Qinghai Transmission And Distribution Engineering Co Ltd
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DC CONSTRUCTION BRANCH STATE GRID CORP OF CHINA
Qinghai Transmission And Distribution Engineering Co Ltd
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Abstract

A kind of concrete curing full-automation intelligent controlling device, mainly by temperature control, humid control, water level monitoring and alarm, water yield controls, 5 modules of powering carry out the system integration, it is fixed in intelligent controlling device box, human-computer dialogue window is set, it is characterized in that, the intelligent controlling device connection motor-driven valve and water tank and solar panel, in water tank intelligent controlling device is connected to provided with liquid level gauge circuit, the water outlet of the feed pipe of water tank is connected to dripping device provided with motor-driven valve, the pre-buried temperature sensor on the basis of after pouring, provided with surface temperature sensor, surface moisture sensor is connected to intelligent controlling device and realizes intelligent concrete drop maintenance.Concrete curing water has been saved, has improved water utilization rate, the realization of intelligentized control method is conserved by base concrete, has been realized in curing period continuously uninterruptedly to concrete surface showering curing, ensure that concrete curing effect;Alleviate the labor intensity of workmen.

Description

A kind of concrete curing full-automation intelligent controlling device
Technical field
Cast-in-place concrete conservation technology field is the utility model is related to, it is full-automatic more particularly to a kind of concrete curing Intelligent controlling device.
Background technology
Project of transmitting and converting electricity often faces arid, water shortage or transport difficult frequently by environment such as desert, gobi and high mountain high hills The problems such as, iron tower foundation concrete curing needs a large amount of water drenching moisture-keeping maintainings again.Easily occur curing condition in construction to be unsatisfactory for wanting Ask, the problems such as maintenance work is not in place, and maintenance cost is larger.
Utility model content
In order to overcome the above-mentioned deficiencies of the prior art, the utility model provides a kind of concrete curing full-automatic intelligence control Device processed, mainly solve in above-mentioned environment, cast-in-place base concrete maintenance effect, save maintenance water, reduce maintenance cost.
The technical solution of the utility model is:
The utility model is mainly big by temperature control, humid control, water level monitoring and alarm, water yield control, power supply five Module carries out the system integration, is fixed in intelligent controlling device box, sets human-computer dialogue window, it is characterised in that the intelligence Control device has 8 interfaces, is that tank outlet motor-driven valve, high water tank meter, air humidity inductor, concrete surface are wet respectively Inductor, air temperature sensor, surface temperature of concrete sensor, pre-buried concrete internal temperature sensor and power supply are spent, 8 interfaces of the intelligent controlling device connect motor-driven valve and water tank and solar panel respectively, and liquid level gauge is provided with water tank Circuit is connected to intelligent controlling device, the water outlet of feed pipe of water tank is connected to dripping device provided with motor-driven valve, poured After on the basis of pre-buried temperature sensor, provided with surface temperature sensor, surface moisture sensor be connected to intelligent control Device realizes intelligent concrete drop maintenance.
Liquid level gauge is placed in water tank, and motor-driven valve is provided with water outlet of water tank, dripping device is connected to by feed pipe; Concrete surface sets temperature sensor and surface wet after pre-buried temperature sensor, form removal in base concrete after pouring Spend sensor;Control device annex is provided with air humidity inductor and temperature sensor.The air humidity that is gathered, coagulation After the item data of native surface moisture, air themperature, surface temperature of concrete, concrete internal temperature etc. 5, at control device data Output control instructs after reason, computing, controls the motor-driven valve opening of water outlet of water tank, reaches intelligent dropper maintenance purpose.Liquid level gauge The minimum water-holding quantity of data acquisition followed by setting compares, automatic alarm during less than minimum water-holding quantity.
A kind of described concrete curing full-automation intelligent controlling device, it is characterised in that the temperature control modules Using split type 4-20Ma signal acquisitions, temperature transmitter to control main frame uses 4-20Ma current signal transfers, and sensor is adopted With 0-500 DEG C of sensor of K-type thermocouple, supporting temperature transmitter, temperature control modules detection concrete internal temperature, surface temperature Degree and air themperature, linear gradient control is carried out to electrically operated valve according to contrast internal temperature and surface temperature difference, temperature difference is got over Greatly, electrically operated valve aperture is bigger, and electrically operated valve is closed when internal temperature and external temperature balance.
A kind of described concrete curing full-automation intelligent controlling device, it is characterised in that the humidity control module Using 4-20Ma analog output three-wire system humidity sensors, while reserved 0-2V voltage outputs and RS485 interfaces;Humidity sensor Device predominantly detects concrete surface humidity, while detects air humidity, and when the rainy day, humidity is excessive, and control motor-driven valve stops pouring Water, the main auxiliary temperature sensors control motor-driven valve start and stop of humidity sensor, when surface moisture saturation, and psychrometric difference crosses size, Humid control priority is more than temperature sensor, automatically controls electronic stopping watering, after psychrometric difference balances, humidity is too small, wet Degree control priority is big, and control motor-driven valve waters on a small quantity.
Described a kind of concrete curing full-automation intelligent controlling device, it is characterised in that the water level monitoring and report Alert hardware uses level sensor and GSM message module, when water level is less than host setting value, triggers software alarm parameters DI1, Main frame can cross software inhouse and send instructions to gsm module, gsm module to setting mobile phone dialing phone three times, notify staff and When feed-tank add water.
Described a kind of concrete curing full-automation intelligent controlling device, it is characterised in that the water yield control is adopted With 12V DC motor-driven valve, electronic valve opening uses crawl time ratio control.
Described a kind of concrete curing full-automation intelligent controlling device, it is characterised in that the electric power system uses Solar electric power supply system, solar panels power 50W, battery use 12000mAh lithium batteries.
A kind of described concrete curing full-automation intelligent controlling device, it is characterised in that described GSM alarm moulds Block, powered using 5~18V DC Width funtions power supply, there is upper electric Auto Power On, high level power supply, low level power down function.
The advantages of the utility model and effect are:A kind of application of concrete curing full-automation intelligent controlling device is saved Concrete curing water, water utilization rate is improved, meet the green construction requirement that country advocates.Supported by base concrete The realization of intelligentized control method is protected, is realized in curing period continuously uninterruptedly to concrete surface showering curing, ensure that concrete Maintenance effect;Alleviate the labor intensity of workmen.
Brief description of the drawings
The utility model is described in further detail below in conjunction with the drawings and specific embodiments.
Fig. 1 is concrete curing full-automation intelligent controlling device field application schematic diagram.
Wherein:1 it is motor-driven valve, 2 be liquid level gauge, 3 be surface moisture sensor, 4 be air humidity port, 5 is Air Temperature Degree port, 6 be surface temperature sensor, 7 pre-buried temperature sensors, 8 be solar panel, 9 be intelligent controlling device;Wherein Including human-computer dialogue part, CPU, GSM, battery, digital analog converter, 10 be dripping device, 11 be surface of base moisture film, 12 It is basis after pouring, 13 be water tank, 14 is feed pipe.
Fig. 2 is intelligent controlling device schematic diagram.
Wherein:8 interfaces are tank outlet motor-driven valve 1 ', high water tank meter 2 ', concrete surface humidity sensor respectively 3 ', air humidity inductor 4 ', air temperature sensor 5 ', surface temperature of concrete sensor 6 ', pre-buried inside concrete temperature Spend sensor 7 ' and power supply 8 '.
Embodiment
Referring to the drawings shown in 1-2, a kind of concrete curing full-automation intelligent controlling device of the present utility model, mainly by Temperature control, humid control, water level monitoring and alarm, water yield control, power supply 5 modules carry out the system integration, are fixed on intelligence In energy control device box, human-computer dialogue window is set, it is characterised in that the intelligent controlling device 9 there are 8 interfaces, is respectively Tank outlet motor-driven valve 1 ', high water tank meter 2 ', concrete surface humidity sensor 3 ', air humidity inductor 4 ', Air Temperature Spend sensor 5 ', surface temperature of concrete sensor 6 ', pre-buried concrete internal temperature sensor 7 ' and power supply 8 ', the intelligence 8 interfaces of control device 9 connect motor-driven valve 1 and water tank 13 and solar panel 8 respectively, and liquid level gauge 2 is provided with water tank 13 Circuit is connected to intelligent controlling device 9, the water outlet of feed pipe 14 of water tank 13 is connected to dripping device provided with motor-driven valve 1 10th, on the basis 12 after pouring pre-buried temperature sensor 7, provided with surface temperature sensor 6, surface moisture sensor 4 It is connected to intelligent controlling device 9 and realizes intelligent concrete drop maintenance.
A kind of described concrete curing full-automation intelligent controlling device, it is characterised in that the temperature control modules Using split type 4-20Ma signal acquisitions, temperature transmitter to control main frame uses 4-20Ma current signal transfers, and sensor is adopted With 0-500 DEG C of sensor of K-type thermocouple, supporting temperature transmitter, temperature control modules detection concrete internal temperature, surface temperature Degree and air themperature, linear gradient control is carried out to electrically operated valve according to contrast internal temperature and surface temperature difference, temperature difference is got over Greatly, valve opening is bigger, and electrically operated valve is closed when internal temperature and external temperature balance.
A kind of described concrete curing full-automation intelligent controlling device, it is characterised in that the humidity control module Using 4-20Ma analog output three-wire system humidity sensors, while reserved 0-2V voltage outputs and RS485 interfaces;Humidity sensor Device predominantly detects concrete surface humidity, while detects air humidity, and when the rainy day, humidity is excessive, and control motor-driven valve stops pouring Water, the main auxiliary temperature sensors control motor-driven valve start and stop of humidity sensor, when surface moisture saturation, and psychrometric difference crosses size, Humid control priority is more than temperature sensor, automatically controls electronic stopping watering, after psychrometric difference balances, humidity is too small, wet Degree control priority is big, and control motor-driven valve waters on a small quantity.
Described a kind of concrete curing full-automation intelligent controlling device, it is characterised in that the water level monitoring and report Alert hardware uses level sensor and GSM message module, when water level is less than host setting value, triggers software alarm parameters DI1, Main frame can cross software inhouse and send instructions to gsm module, gsm module to setting mobile phone dialing phone three times, notify staff and When feed-tank add water.
Described a kind of concrete curing full-automation intelligent controlling device, it is characterised in that the water yield control is adopted With 12V DC motor-driven valve, electronic valve opening uses crawl time ratio control.
Described a kind of concrete curing full-automation intelligent controlling device, it is characterised in that the electric power system uses Solar electric power supply system, solar panels power 50W, storing up electricity bottle use 12000mAh lithium batteries.
A kind of described concrete curing full-automation intelligent controlling device, it is characterised in that described GSM alarm moulds Block, powered using 5~18V DC Width funtions power supply, there is upper electric Auto Power On, high level power supply, low level power down function.
Application method
First, in casting concrete according to the requirement of foundation construction scheme, in advance in the pre-buried certain amount in defined position Temperature sensor, be easy to the collecting works of follow-up concrete internal temperature data, based on maintenance work technical data is provided.
2nd, after base concrete form removal, in surface of base plastic covering film or geotextiles, and it is wet in surface of base installation Sensor is spent, humidity sensor is close to concrete foundation surface and is fixed, connecting line and intelligent controller humidity are adopted Collection wire terminal is attached.
3rd, the part of intelligent controlling device and correlation is attached according to Fig. 1.It should be noted the positive-negative polarity of each port.
4th, the debugging of system is carried out after the completion of total system connection, parameters can be according to scene in intelligent control module The technical parameter of pre-buried sensor etc. is configured in advance.Water level is shown respectively, motor-driven valve on off state, solar panels supply Electric situation, mobile phone alarm function operation situation etc. are tested, can normal operation input after confirmation is errorless.
5th, system can collect outside air temperature, concrete internal temperature, concrete table automatically in normal course of operation The parameters such as face temperature, humidity focus in central control module, carry out the adjustment of aperture to motor-driven valve by pre-set programs, from And control the size of the live amount of dripping.
6th, in intelligent control module, preset when the humidity in surface of base covering reaches less than 95%, program is certainly Dynamic electrically operated valve of opening starts to basic water drenching, and pre-set programs are right at interval of 10 minutes, the humidity in surface of base covering Primary sample is carried out, and is contrasted in preset value, valve is closed when higher than 95%, dripping device is stopped.
The utility model is made one and described in detail by above example, described above, is the preferable implementation of the utility model Example, it is when the utility model practical range can not be limited, i.e., all to make equivalent changes and modifications according to the application scope, all should still it belong to In utility model covering scope.

Claims (7)

  1. A kind of 1. concrete curing full-automation intelligent controlling device, mainly by temperature control, humid control, water level monitoring and report Alert, water yield control, power supply 5 modules carry out the system integration, are fixed in intelligent controlling device box, set human-computer dialogue window Mouthful, it is characterised in that the intelligent controlling device 9 has 8 interfaces, is water outlet of water tank motor-driven valve respectively(1′), high water tank Meter(2′), concrete surface humidity sensor(3′), air humidity inductor(4′), air temperature sensor(5′), concrete Surface temperature sensor(6′), pre-buried concrete internal temperature sensor(7′)And power supply(8′), the intelligent controlling device(9) 8 interfaces be connected respectively motor-driven valve(1)And water tank(13)And solar panel(8), water tank(13)In be provided with liquid level Meter(2)Circuit is connected to intelligent controlling device(9), water tank(13)Feed pipe(14)Water outlet be provided with motor-driven valve(1)Even It is connected to dripping device(10), basis after pouring(12)Upper pre-buried temperature sensor(7), provided with surface temperature sensor (6), surface moisture sensor(4)It is connected to intelligent controlling device(9)Realize intelligent concrete drop maintenance.
  2. A kind of 2. concrete curing full-automation intelligent controlling device according to claim 1, it is characterised in that the temperature Degree control module uses split type 4-20Ma signal acquisitions, and temperature transmitter to control main frame is passed using 4-20Ma current signals Defeated, sensor uses 0-500 DEG C of sensor of K-type thermocouple, supporting temperature transmitter, temperature control modules detection inside concrete Temperature, surface temperature and air themperature, linear gradient control is carried out to electrically operated valve according to contrast internal temperature and surface temperature difference System, temperature difference is bigger, and electrically operated valve aperture is bigger, and electrically operated valve is closed when internal temperature and external temperature balance.
  3. 3. a kind of concrete curing full-automation intelligent controlling device according to claim 1, it is characterised in that described wet Degree control module uses 4-20Ma analog output three-wire system humidity sensors, while reserved 0-2V voltage outputs and RS485 connect Mouthful;Humidity sensor predominantly detects concrete surface humidity, while detects air humidity, and when the rainy day, humidity is excessive, control electricity Dynamic valve stops watering, the main auxiliary temperature sensors control motor-driven valve start and stop of humidity sensor, when surface moisture saturation, and humidity Difference crosses size, and humid control priority is more than temperature sensor, automatically controls electronic stopping watering, wet after psychrometric difference balances Spend small, humid control priority is big, and control motor-driven valve waters on a small quantity.
  4. A kind of 4. concrete curing full-automation intelligent controlling device according to claim 1, it is characterised in that the water Position monitoring and alarm hardware use level sensor and GSM message module, when water level is less than host setting value, trigger software report Alert parameter DI1, main frame can cross software inhouse and send instructions to gsm module, and gsm module is to setting mobile phone dialing phone three times, notice Staff is timely, and feed-tank adds water.
  5. A kind of 5. concrete curing full-automation intelligent controlling device according to claim 1, it is characterised in that it is described go out Water rate control uses 12V DC motor-driven valve, and electronic valve opening uses crawl time ratio control.
  6. A kind of 6. concrete curing full-automation intelligent controlling device according to claim 1, it is characterised in that the confession Electric system in the wild without electricity when use solar electric power supply system, solar panels power 50W, battery is using 12000mAh lithiums electricity Pond.
  7. 7. a kind of concrete curing full-automation intelligent controlling device according to claim 4, it is characterised in that described GSM alarm modules, powered using 5~18V DC Width funtions power supply, there is upper electric Auto Power On, high level power supply, low level to break Electricity Functional.
CN201720438040.3U 2017-04-25 2017-04-25 A kind of concrete curing full-automation intelligent controlling device Active CN206718123U (en)

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Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109265195A (en) * 2018-10-23 2019-01-25 青海送变电工程有限公司 A kind of chemical heat production curing means of transmission line of electricity pile driving construction and its maintenance process
CN110209213A (en) * 2019-07-11 2019-09-06 山东送变电工程有限公司 Concrete automates moisture-keeping maintaining control circuit and device
CN110219247A (en) * 2019-06-28 2019-09-10 中铁四局集团路桥工程有限公司 The construction method of continuous beam automatic spray health and automatic health preserving equipment
CN111722661A (en) * 2020-07-29 2020-09-29 安徽财经大学 Concrete curing monitoring system
CN113402297A (en) * 2021-06-21 2021-09-17 中节能风力发电(河南)有限公司 Automatic maintenance device and method for wind turbine foundation concrete

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109265195A (en) * 2018-10-23 2019-01-25 青海送变电工程有限公司 A kind of chemical heat production curing means of transmission line of electricity pile driving construction and its maintenance process
CN110219247A (en) * 2019-06-28 2019-09-10 中铁四局集团路桥工程有限公司 The construction method of continuous beam automatic spray health and automatic health preserving equipment
CN110209213A (en) * 2019-07-11 2019-09-06 山东送变电工程有限公司 Concrete automates moisture-keeping maintaining control circuit and device
CN111722661A (en) * 2020-07-29 2020-09-29 安徽财经大学 Concrete curing monitoring system
CN113402297A (en) * 2021-06-21 2021-09-17 中节能风力发电(河南)有限公司 Automatic maintenance device and method for wind turbine foundation concrete

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