CN206706240U - A kind of heating system applied to coppered welding wire technique - Google Patents
A kind of heating system applied to coppered welding wire technique Download PDFInfo
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- CN206706240U CN206706240U CN201720442668.0U CN201720442668U CN206706240U CN 206706240 U CN206706240 U CN 206706240U CN 201720442668 U CN201720442668 U CN 201720442668U CN 206706240 U CN206706240 U CN 206706240U
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- welding wire
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Abstract
The utility model provides a kind of heating system applied to coppered welding wire technique, including steam heater and hot air heating apparatus, wherein, steam heater includes main steam pipe and steam pipe I, steam pipe II, steam pipe III, steam pipe IV, steam pipe I is connected with the coil pipe I in alkaline bath I, steam pipe II is connected with the coil pipe II in alkaline bath II, steam pipe III is connected with the coil pipe III in hot water washing groove I, steam pipe IV is connected with the coil pipe IV in hot water washing groove II, hot air heating apparatus includes drying hot air machine and gas-liquid separator, the bottom of drying tank is connected with drying hot air machine, top is connected by pipeline with gas-liquid separator, the gas outlet of gas-liquid separator is connected with dryer air inlet, gas-liquid separator lower end is provided with liquid recovery.Heating system provided by the utility model can while lifting operating efficiency, reducing enterprise's production cost Improving The Quality of Products, it is and reasonable in design, safety and environmental protection, be worthy to be popularized.
Description
Technical field
It the utility model is related to coppered welding wire technical field, specifically a kind of heating system applied to coppered welding wire technique
System.
Background technology
The processes such as coppered welding wire technique includes alkali cleaning, hot water wash, pickling, copper facing, cold water are washed, hot water wash, drying, wherein
Alkali cleaning, hot water wash and baking stage, it is required to heat each device using heater element.Traditional heater is to use
Electric heating tube, but there is following defect using electric heating tube：When the 1st, being heated using electric heating tube, energy consumption is big, and
It is fragile in acid or alkaline solution, electric shock accidents easily occurs after damage, larger potential safety hazard be present；2nd, using electrical heating
Pipe heats, and heats the projecting position of temperature at position, bulk temperature skewness, influences product quality；3rd, in drying rank
Duan Caiyong electric heating tubes, drying effect is poor, and copper facing take-up speed is slower, and operating efficiency is low, and power consumption is high, enterprise's life
It is high to produce cost.Therefore, how to optimize the heating system of coppered welding wire technique, reduce energy consumption while product quality is improved, carry
High workload efficiency, reduce enterprise's production cost and reduce potential safety hazard, be the utility model urgent problem.
Utility model content
The purpose of this utility model, exactly to solve the problems, such as that prior art is present, and devise one kind and be applied to welding wire
The heating system of copper-plating technique, homogeneous heating in each device can be made in coppered welding wire technique in each operation, energy-conserving and environment-protective,
Energy consumption is reduced, the operating efficiency of whole coppered welding wire technique is lifted while product quality is ensured, reduces entreprise cost.
The technical solution of the utility model is：A kind of heating system applied to coppered welding wire technique, including welding wire, it is described
Welding wire sequentially passes through alkaline bath I, alkaline bath II, hot water washing groove I, descaling bath, copper plating groove, hot water washing groove II and drying tank, described
Electrical heating coil pipe, in addition to steam heater and hot air heating apparatus are provided with drying tank, wherein, the steam heating dress
Put including main steam pipe and steam pipe I, steam pipe II, steam pipe III and steam pipe IV, the main steam pipe is respectively and steam pipe
Ith, steam pipe II, steam pipe III, steam pipe IV are connected, and flow control valve and pressure gauge, institute are provided with the main steam pipe
State steam pipe I, steam pipe II, steam pipe III, be respectively arranged with check-valves and steam control valve, the alkaline bath on steam pipe IV
Coil pipe I is provided with I, the coil pipe I is connected with steam pipe I, and coil pipe II, the coil pipe II are provided with the alkaline bath II
It is connected with steam pipe II, coil pipe III is provided with the hot water washing groove I, the coil pipe III is connected with steam pipe III, described
Coil pipe IV is provided with hot water washing groove II, the coil pipe IV is connected with steam pipe IV；The hot air heating apparatus includes drying
Air-heater and gas-liquid separator, the bottom of the drying tank are connected with drying hot air machine, pass through pipe at the top of the drying tank
Road is connected with gas-liquid separator, and the gas outlet of the gas-liquid separator upper end is connected with dryer air inlet, the gas-liquid
The lower end of separator is provided with liquid recovery.
Temperature controller is respectively arranged with above-mentioned alkaline bath I, alkaline bath II, hot water washing groove I, hot water washing groove II and drying tank,
Temperature in alkaline bath I, alkaline bath II, hot water washing groove I, hot water washing groove II and drying tank can be known in real time by temperature controller,
By adjusting steam heater and hot air heating apparatus in time, keep the temperature in certain limit, and then ensure welding wire matter
The stability of amount, and resource and cost are saved to greatest extent.
Above-mentioned coil pipe I, coil pipe II, coil pipe III, coil pipe IV are set in the shape of a spiral, to increase heating surface (area) (HS, lifting heating
Effect.
Positioned at the lower section of solution upper surface in alkaline bath I, the outlet of the coil pipe II is located at alkali cleaning for the outlet of above-mentioned coil pipe I
The lower section of solution upper surface in groove II, the outlet of coil pipe III go out positioned at the lower section of solution upper surface in hot water washing groove, coil pipe IV
Steam is injected directly into the solution in each device, so as to solution by mouth positioned at the lower section of solution upper surface in hot water washing groove II
Certain temperature is heated to, the efficiency of heating surface is high, and energy consumption is low, and electric shock accidents, safety coefficient will not occur compared to electric heating tube
It is high.
Above-mentioned coil pipe I is fixedly connected with steam pipe I by flange, and the coil pipe II is fixed with steam pipe II by flange to be connected
Connecing, the coil pipe III is fixedly connected with steam pipe III by flange, and coil pipe IV is fixedly connected with steam pipe IV by flange, so as to
It is easy to maintenance in disassembly and installation.
Iron plate is provided with above-mentioned drying tank, the iron plate is arranged at the top of electrical heating coil pipe.
The upper end of above-mentioned drying tank is provided with lid, the heat in drying baker is not easy to external diffusion, and then to drying baker
Insulation effect is played in inside, improves drying effect.
The beneficial effects of the utility model can be drawn by such scheme：1st, by using steam heater, using steaming
Vapour substitutes original electric heating tube, reduces the use of electricity, energy-conserving and environment-protective, reduces the production cost of enterprise；2nd, pass through by
Steam is injected directly into the solution in each device, can realize uniform heating, the efficiency of heating surface is high, improves operating efficiency, is protecting
The yield of enterprise is improved while demonstrate,proving product quality；3rd, heated using steam, compared to original electric heating tube, will not occurred
Electric shock accidents, safety coefficient are high；4th, using hot air heating apparatus, dried by hot air circulation, it is real while the thermal efficiency is improved
The effect now saved, and can good drying effect, and then further ensure the stability of the quality of coppered welding wire.
As can be seen here, the utility model has substantive distinguishing features and progress compared with prior art, its beneficial effect implemented
Fruit is also obvious.
Brief description of the drawings：
Fig. 1 is structural representation of the present utility model；
Wherein, 1 is alkaline bath I, and 2 be alkaline bath II, and 3 be hot water washing groove I, and 4 be descaling bath, and 5 be hot water washing groove II, and 6 are
Drying tank, 7 be gas-liquid separator, and 8 be control valve, and 9 be drying hot air machine, and 10 be electrical heating coil pipe, and 11 be steam pipe III, and 12 are
Steam pipe II, 13 be steam pipe I, and 14 be main steam pipe, and 15 be vapour source, and 16 be flow control valve, and 17 be pressure gauge, untill 18
Valve is returned, 19 be steam control valve, and 20 be coil pipe I, and 21 be coil pipe II, and 22 be coil pipe III, and 23 be outlet, and 24 be temperature controller, and 25 are
Steam pipe IV, 26 be copper plating groove, and 27 be coil pipe IV.
Embodiment：
In order to more fully understand the utility model, embodiment of the present utility model is explained in detail below in conjunction with the accompanying drawings.
Embodiment：The utility model provides a kind of heating system applied to coppered welding wire technique, including weldering
Silk, welding wire sequentially pass through alkaline bath I 1, alkaline bath II 2, hot water washing groove I 3, descaling bath 4, copper plating groove 26, hot water washing groove II 5 and dried
Dry groove 6, electrical heating coil pipe 10, in addition to steam heater and hot air heating apparatus are provided with drying tank 6.
Steam heater includes main steam pipe 14 and steam pipe I 13, steam pipe II 12, steam pipe III 11, steam pipe IV
25, main steam pipe 14 is connected with steam pipe I 13, steam pipe II 12, steam pipe III 11, steam pipe IV 25 respectively, main steam pipe
Flow control valve 16 and pressure gauge 17 are provided with 14, steam pressure is monitored by pressure gauge 17 in real time, and by adjusting steam
Flow is to ensure that the flow of steam and pressure meet to require.Steam pipe I 13, steam pipe II 12, steam pipe III 11, steam pipe IV 25
On be respectively arranged with check-valves 18 and steam control valve 19.Coil pipe I 20, coil pipe I 20 and steam pipe I 13 are provided with alkaline bath I 1
It is connected, the outlet of coil pipe I 20 is positioned at the lower section of solution upper surface in alkaline bath I 1；Coil pipe II 21 is provided with alkaline bath II 2,
Coil pipe II 21 is connected with steam pipe II 12, and the outlet of coil pipe II 21 is positioned at the lower section of solution upper surface in alkaline bath II 2；Hot water
Coil pipe III 22 is provided with washing trough I 3, coil pipe III 22 is connected with steam pipe III 11, and the outlet 23 of coil pipe III 22 is located at hot water wash
The lower section of solution upper surface in groove I 3, coil pipe IV 27 is provided with hot water washing groove II 5, coil pipe IV 27 is connected with steam pipe IV 25
Logical, the outlet of coil pipe IV 27 is positioned at the lower section of solution upper surface in hot water washing groove II 5.Coil pipe I 20, coil pipe II 21, coil pipe III 11,
Coil pipe IV 27 is set in the shape of a spiral, to increase heating surface (area) (HS, lifts heating effect.Coil pipe I 20 passes through flange with steam pipe I 13
It is fixedly connected, coil pipe II 21 is fixedly connected with steam pipe II 12 by flange, and coil pipe III 11 is consolidated with steam pipe III 22 by flange
Fixed connection, coil pipe IV 27 is fixedly connected with steam pipe IV 25 by flange, easy to maintenance in order to disassembly and installation.Passing through will
Steam is injected directly into the solution in each device, can realize uniform heating, the efficiency of heating surface is high, improves operating efficiency, is protecting
The yield of enterprise is improved while demonstrate,proving product quality.
Hot air heating apparatus includes drying hot air machine 9 and gas-liquid separator 7, bottom and the phase of drying hot air machine 9 of drying tank 6
Connection, the top of drying tank 6 are connected by pipeline with gas-liquid separator 7, gas outlet and the drying heat of the upper end of gas-liquid separator 7
The air inlet of blower fan 9 is connected, and the lower end of gas-liquid separator 7 is provided with liquid recovery, the gas-liquid separator 7 and drying hot blast
Control valve 8 is provided between machine 9.A circulation loop, gas-liquid point are formed between drying tank, gas-liquid separator and drying hot air machine
From device by after gas-liquid separation, waste water discharge, hot blast continues to use in circulation loop, so as to reach what is improved the thermal efficiency and save
Effect.
In addition, it is respectively arranged with temperature on alkaline bath I 1, alkaline bath II 2, hot water washing groove I 3, hot water washing groove II 5 and drying tank 6
Instrument 24 is controlled, alkaline bath I 1, alkaline bath II 2, hot water washing groove I 3, hot water washing groove II 5 and drying can be known in real time by temperature controller
Temperature in groove 6, by adjusting steam heater and hot air heating apparatus in time, keep the temperature in certain limit, enter
And ensure the stability of Quality of Final Welding Wire, and resource and cost are saved to greatest extent.Iron plate is provided with drying tank 6, it is described
Iron plate is arranged at the top of electrical heating coil pipe 10.The upper end of drying tank 6 is provided with lid, the heat in drying baker is not easy outwards
Diffusion, and then insulation effect is played to drying baker inside, improve drying effect.
Heating system provided by the utility model, original electric heating tube is substituted by using steam, reduces electricity
Use, safety and environmental protection reduces the production cost of enterprise, and can realize uniform heating, and the efficiency of heating surface is high, improves work
Efficiency, the yield of enterprise is improved while product quality is ensured；By being dried in drying tank 6 using hot air circulation, dry
Dry effect is good, further ensures the stability of the quality of coppered welding wire.Heating system provided by the utility model can carry
Improving The Quality of Products while rising operating efficiency, reduce enterprise's production cost, is worthy to be popularized.
It is to be also not limited to the example above, this skill to limitation of the present utility model, the utility model that described above, which is not,
The variations, modifications, additions or substitutions that the those of ordinary skill in art field is made in essential scope of the present utility model, also should
Belong to the scope of protection of the utility model.
Claims (7)
1. a kind of heating system applied to coppered welding wire technique, including welding wire, the welding wire sequentially pass through alkaline bath I, alkali cleaning
Groove II, hot water washing groove I, descaling bath, copper plating groove, hot water washing groove II and drying tank, electrical heating coil pipe is provided with the drying tank,
It is characterized in that：Also include steam heater and hot air heating apparatus；
The steam heater includes main steam pipe and steam pipe I, steam pipe II, steam pipe III and steam pipe IV, the master
Steam pipe is connected with steam pipe I, steam pipe II, steam pipe III, steam pipe IV respectively, and flow is provided with the main steam pipe
Control valve and pressure gauge, the steam pipe I, steam pipe II, steam pipe III, check-valves and steam are respectively arranged with steam pipe IV
Regulating valve, coil pipe I is provided with the alkaline bath I, the coil pipe I is connected with steam pipe I, is provided with the alkaline bath II
Coil pipe II, the coil pipe II are connected with steam pipe II, coil pipe III are provided with the hot water washing groove I, the coil pipe III is with steaming
Steam pipe III is connected, and coil pipe IV is provided with the hot water washing groove II, and the coil pipe IV is connected with steam pipe IV；
The hot air heating apparatus includes drying hot air machine and gas-liquid separator, bottom and the drying hot air machine phase of the drying tank
Connection, the top of the drying tank is connected by pipeline with gas-liquid separator, the gas outlet of the gas-liquid separator upper end and
Dryer air inlet is connected, and the lower end of the gas-liquid separator is provided with liquid recovery.
2. it is applied to the heating system of coppered welding wire technique as claimed in claim 1, it is characterised in that：The alkaline bath I, alkali
Temperature controller is respectively arranged with washing trough II, hot water washing groove I, hot water washing groove II and drying tank.
3. it is applied to the heating system of coppered welding wire technique as claimed in claim 1 or 2, it is characterised in that：The coil pipe I,
Coil pipe II, coil pipe III, coil pipe IV are set in the shape of a spiral.
4. it is applied to the heating system of coppered welding wire technique as claimed in claim 3, it is characterised in that：The coil pipe I goes out
Mouth is positioned at the lower section of solution upper surface in alkaline bath I, and the outlet of the coil pipe II is under solution upper surface in alkaline bath II
Side, the lower section of outlet solution upper surface in the hot water washing groove I of coil pipe III, the outlet of coil pipe IV are located at molten in hot water washing groove II
The lower section of liquid upper surface.
5. it is applied to the heating system of coppered welding wire technique as claimed in claim 4, it is characterised in that：The coil pipe I is with steaming
Steam pipe I is fixedly connected by flange, and the coil pipe II is fixedly connected with steam pipe II by flange, the coil pipe III and steam pipe
III is fixedly connected by flange, and the coil pipe IV is fixedly connected with steam pipe IV by flange.
6. the heating system applied to coppered welding wire technique as described in claim 1 or 2 or 4 or 5, it is characterised in that：It is described
Iron plate is provided with drying tank, the iron plate is arranged at the top of the electrical heating coil pipe.
7. it is applied to the heating system of coppered welding wire technique as claimed in claim 6, it is characterised in that：The drying tank it is upper
End is provided with lid.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720442668.0U CN206706240U (en) | 2017-04-25 | 2017-04-25 | A kind of heating system applied to coppered welding wire technique |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720442668.0U CN206706240U (en) | 2017-04-25 | 2017-04-25 | A kind of heating system applied to coppered welding wire technique |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206706240U true CN206706240U (en) | 2017-12-05 |
Family
ID=60457354
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720442668.0U Active CN206706240U (en) | 2017-04-25 | 2017-04-25 | A kind of heating system applied to coppered welding wire technique |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206706240U (en) |
-
2017
- 2017-04-25 CN CN201720442668.0U patent/CN206706240U/en active Active
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