CN206705702U - A kind of aluminium polychloride production system - Google Patents

A kind of aluminium polychloride production system Download PDF

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Publication number
CN206705702U
CN206705702U CN201621334907.2U CN201621334907U CN206705702U CN 206705702 U CN206705702 U CN 206705702U CN 201621334907 U CN201621334907 U CN 201621334907U CN 206705702 U CN206705702 U CN 206705702U
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China
Prior art keywords
reactor
water
pump
production system
aluminium polychloride
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Expired - Fee Related
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CN201621334907.2U
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Chinese (zh)
Inventor
张德明
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Ningbo Shunfan Water Purifier Co Ltd
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Ningbo Shunfan Water Purifier Co Ltd
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Abstract

The utility model discloses a kind of aluminium polychloride production system, including electric block, hydrochloric acid tank, technique water storage tank, reactor, exhaust system, filter press and product storage tank, and the volume of the reactor is 50 60m3, the kettle wall of the reactor is composite, including internal layer cement and glass outer steel.Dog-house is provided with the top of the reactor, the track end of the electric block is arranged on above the dog-house;The hydrochloric acid tank is connected with the reactor by feedstock transportation pipeline, and feedstock transportation pump and material flow meter are provided with the feedstock transportation pipeline;The technique water storage tank is connected with the reactor by process water feed-line.The utility model aluminium polychloride production system realizes the totally-enclosed production from raw material to product, each equipment is connected by pipeline, conveyed by pump, the production automation is realized, reduces manual operation, improves production efficiency, reactor kettle wall uses cement and glass fiber reinforced plastics composite material, acid material corrosion leakage can be prevented, and large-scale reactor can be manufactured with this material, improves yield.

Description

A kind of aluminium polychloride production system
Technical field
It the utility model is related to water purification agent production field, and in particular to a kind of aluminium polychloride production system.
Background technology
With industrial development, water consumption sharply increases, and industrial wastewater also accordingly increases, no matter drinking water, industry All had to pass through processing with water, or waste water and could be used or discharged.Method for treating water is a lot, as flocculent precipitation, biochemical process, Ion-exchange etc..But current processing method most widely used, that cost is minimum is flocculent precipitation.Aluminium polychloride is a kind of Conventional flocculant, process for producing polymerized aluminium chloride is mostly using hydrochloric acid and aluminium hydroxide reaction generation, existing production at present If excessively traditional, ceaselessly manually to add materials, low production efficiency, security risk is larger, poor to the controllability of reaction.
In view of drawbacks described above, the utility model creator obtains this practicality newly finally by prolonged research and practice A kind of aluminium polychloride production system of type.
Utility model content
To solve above-mentioned technological deficiency, the technical solution adopted in the utility model is, there is provided a kind of aluminium polychloride life Production system, including electric block, hydrochloric acid tank, technique water storage tank, reactor, exhaust system, filter press and product storage tank, it is described The volume of reactor is 50-60m3, the kettle wall of the reactor is composite, including internal layer cement and glass outer steel.
Preferably, being provided with dog-house at the top of the reactor, the track end of the electric block is arranged on described feed intake Above mouthful;The hydrochloric acid tank is connected with the reactor by feedstock transportation pipeline, is provided with the feedstock transportation pipeline Feedstock transportation pump and material flow meter;The technique water storage tank is connected with the reactor by process water feed-line, described Process water delivery pump and technique water ga(u)ge are installed on process water feed-line;It is provided with and the tail gas at the top of the reactor The offgas duct of system connection;The reactor bottom is provided with outlet valve, and the outlet valve passes through discharge nozzle with the filter press Line is connected, and discharging pump is provided with the discharging pipeline;The liquid outlet of the filter press passes through product pipeline with product storage tank Connect, product delivery pump and product stream gauge are installed on the product pipeline.
Preferably, the exhaust system includes condenser, surge tank, blower fan, water scrubber and water-circulating pump, the condenser Air inlet be connected with the offgas duct of the reactor, the gas outlet of the condenser is connected with the entrance of the blower fan, described The liquid outlet of condenser is connected with the surge tank;The outlet at bottom of the surge tank is connected with the reactor by reflux pipeline Connect, return flow meter is installed on the reflux pipeline;The outlet of the blower fan is connected with the bottom of towe air inlet of the water scrubber, Water inlet is provided with the top of the water scrubber, the bottom of towe outlet of the water scrubber is connected with the water-circulating pump import, and the water follows Ring pump discharge is provided with pipeloop and tapping line, and the pipeloop is connected with the tower top of the water scrubber, the discharge opeing Pipeline is connected with wastewater disposal basin.
Preferably, being provided with steam inlet at the top of the reactor, the reactor is provided with chuck, leads in the chuck and steams Vapour.
Preferably, the reactor is provided with stirring, the stirring is provided with frequency converter, and the stirring is anchor formula, frame Or paddle stirring.
Preferably, the reactor is provided with teletransmission thermometer, distance-transmission pressure gauge and far transmission level meter, the far transmission level meter For radar level gauge or ultrasonic level gage.
Preferably, the filter press is plate and frame type filter-press, stream forms are undercurrent.
Preferably, the material flow meter, technique water ga(u)ge, product stream gauge and return flow meter are Electromagnetic Flows Meter.
Preferably, the feedstock transportation pump and product delivery pump are canned motor pumps, the water-circulating pump is centrifugal pump, it is described go out Expect that pump is lobed rotor pump.
Preferably, the water scrubber is packed tower, filler is Pall ring or ripple packing.
Preferably, the blower fan is centrifugal blower or roots blower.
Preferably, the outlet valve is magnetic valve, the material flow meter, technique water ga(u)ge, product stream gauge and return Electromagnetic shut-off valve is installed after stream flowmeter, interlocking is set between the electromagnetic shut-off valve and flowmeter.
The beneficial effects of the utility model are compared with the prior art:
1, the utility model aluminium polychloride production system realizes the totally-enclosed production from raw material to product, passes through pipeline Each equipment is connected, is conveyed by pump, realizes the production automation, reduces manual operation, improves production efficiency.Reactor kettle Wall uses cement and glass fiber reinforced plastics composite material, can prevent acid material corrosion leakage, and with this material with higher Intensity, large-scale reactor can be manufactured, improve production yields.
2, caused sour gas in reactor is handled by exhaust system, prevents air pollution, and in gas Acid is recycled, and reduces consumption of raw materials, reduces production cost.
3, frequency conversion stirring is installed in reactor, reaction effect can be improved according to reacting dose and time adjustment stirring frequency; Reactor can select the mode of heating of chuck and straight-through steam, improve the efficiency of heating surface.
4, measuring instrument is set on reactor and pipeline, the control that becomes more meticulous can be carried out to production with the remote monitoring condition of production System, interlocking is set between flowmeter and electromagnetic shut-off valve, accurately controls feeding quantity.
Brief description of the drawings
In order to illustrate more clearly of the technical scheme in various embodiments of the utility model, institute in being described below to embodiment The accompanying drawing needed to use is briefly described.
Fig. 1 is process chart of the present utility model.
Numeral represents in figure:
1. the reactor 31. of 22. material flow meter of electric block 2. hydrochloric acid tank, 21. feedstock transportation pump 3. stirs
4. the return flow meter of 44. water-circulating pump of water scrubber 41. blower fan, 42. condenser, 43. surge tank 45.
5. the technique water storage tank of 8. product storage tank of discharging pump 6. filter press, 7. product delivery pump, 71. product stream gauge 9.
91. the technique water ga(u)ge of process water delivery pump 92..
Embodiment
Below in conjunction with accompanying drawing, and other technical characteristic above-mentioned to the utility model and advantage are described in more detail.
<Aluminium polychloride production system>
With reference to shown in Fig. 1, aluminium polychloride production system includes electric block 1, hydrochloric acid tank 2, feedstock transportation pump 21, anti- Answer kettle 3, exhaust system, filter press 6, product delivery pump 7, product storage tank 8 and technique water storage tank 9.
The top of reactor 3 is provided with dog-house, and the track end of the electric block 1 is arranged on above dog-house.Salt The outlet at bottom of acid storage tank 1 is connected with the import of feedstock transportation pump 21, and the outlet of feedstock transportation pump 21 passes through raw material with the top of reactor 3 Feed-line connects, and feedstock transportation pump 21 is canned motor pump.Material flow meter 22 is installed on the outlet line of feedstock transportation pump 21, used In the inventory of metering liquid raw material, material flow meter 22 is electromagnetic flowmeter, accurate measurement.Technique water storage tank 9 and reactor 3 Connected by process water feed-line, process water delivery pump 91 and technique water ga(u)ge 92 be installed on process water feed-line, Technique water ga(u)ge 92 is electromagnetic flowmeter.The top of reactor 3 is also connected with offgas duct, and offgas duct connects with the exhaust system Connect.
The bottom discharge mouth of reactor 3 is connected with discharging pump 5, and discharging pump 5 is connected with the import of filter press 6, and the discharging pump 5 is convex Impeller pump is taken turns, can be with the fluid foods of conveyer belt impurity.The filter press 6 is plate and frame type filter-press, and stream forms are undercurrent, liquid The outlet of fluid line is connected with the import of product delivery pump 7.Product delivery pump 7 is canned motor pump, the outlet line of product delivery pump 7 and production Product storage tank 8 is connected, and product stream gauge 71 is provided with the pipeline.
<Reactor>
The reactor 3 is pressure-resistant kettle, and kettle wall is composite, including internal layer cement and glass outer steel, reactor Volume is 50m3.Paddle stirring is installed, the stirring is provided with frequency converter, can change rotation frequency as needed in reactor Rate, react fully.Reactor 3 is provided with chuck, and steam heating can be led in chuck.The top of reactor 3 is provided with powder and fed Mouth, tail gas mouth and three connectors, connector are respectively used to connect mother tube, return duct, technique water pipe and steam pipe, wherein work Skill water pipe and mother tube share a connector.Reactor 3 can select to lead to steam heating in chuck or direct kettle, improve heating Efficiency.The bottom of reactor 3 is provided with discharging opening and sample tap, and discharging opening is provided with outlet valve, and outlet valve is magnetic valve, can carry out Remote control.Reactor 3 is also equipped with teletransmission thermometer, distance-transmission pressure gauge and far transmission level meter, and the far transmission level meter is thunder , can be with the condition of production in remote monitoring reactor 3 by above instrument up to liquid level gauge.
<Exhaust system>
The exhaust system includes water scrubber 4, blower fan 41, condenser 42, surge tank 43 and water-circulating pump 44, for reclaiming Handle caused acid waste gas in reactor 3.The air inlet of condenser 42 is connected with the offgas duct of reactor 3, condenser 42 Gas outlet is connected with the entrance of blower fan 41, and the outlet of blower fan 41 is connected with the bottom of towe air inlet of water scrubber 4, and the condenser 42 is Shell-and-tube heat exchanger, the blower fan 41 are centrifugal blower.The top of water scrubber 4 is provided with water inlet, for giving Ta Neijia water, tower Bottom outlet is connected with the import of water-circulating pump 44, and the outlet of water-circulating pump 44 is provided with pipeloop and tapping line, pipeloop It is connected with the tower top of water scrubber 4, the tapping line is connected with wastewater disposal basin.The water-circulating pump 44 is centrifugal pump, the washing Tower 4 is packed tower, and inside is provided with ripple packing.The liquid outlet of condenser 42 is connected with surge tank 43, and the bottom of surge tank 43 goes out Mouth is connected with reactor 3 by reflux pipeline, return flow meter 45 is provided with reflux pipeline, the flowmeter is Electromagnetic Flow Meter.
<The use of aluminium polychloride production system>
For aluminium polychloride production system in use, slinging packed powder material with electric block 1, electric block 1 will along track Powder material is transported above the charge door of reactor 3.The charge door of reactor 3 and powder material packaging bag are opened, powder material is put into anti- Answer kettle 3.Start feedstock transportation pump 21, the hydrochloric acid in hydrochloric acid tank 2 is added into people's reactor 3, addition passes through material flow meter 22 Metering.Feedstock transportation pump 21 is canned motor pump, prevents acidic liquid from being spilt from the pump housing, ensures production safety.Start reaction after feeding intake Kettle 3 is stirred, control stirring frequency conversion, and steam is passed through in chuck or is directly heated up toward being passed through steam in kettle, material is existed Reacted under HTHP.When needing the adding technology water in reactor 3, start process water delivery pump 91, process water is stored up Process water heating response kettle 3 in tank 9,92 metered amount of process water water ga(u)ge.
In course of reaction, monitored by the remote pressure gauge of reactor 3, teletransmission thermometer and far transmission level meter in reactor Production status, change steam intake and mixing speed as needed, it is ensured that reaction is abundant.High temperature in reactor 3, raw material evaporation Sour gas is produced, offgas duct is remained up with exhaust system, and blower fan 41 is worked, and tail gas is extracted into condenser 42.Condenser 42 For shell-and-tube heat exchanger, shell side walks gas, and tube side leads to chilled water, and tail gas partial condensation flows into surge tank 43, surge tank into liquid Liquid can enter reactor 3, the amount of liquid of the metering backflow of return flow meter 45 through reflux pipeline in 43.The gas not being condensed Water scrubber 4 is entered by blower fan 42, water-circulating pump 44 started, the water in circulating water wash tower 4.Gas rises in tower, in filler The water that position is circulated with tower top is contacted, and the acidic components in gas are only absorbed by the water, and purified gas is discharged from tower top blast pipe. Water in water scrubber 4 is periodically discharged to wastewater disposal basin and changed by water-circulating pump 44, ensures the adsorption effect of water in tower.
After reaction terminates, stop stirring, open the outlet valve of reactor 3, start discharging pump 5, material is delivered to filter press 6.Discharging pump 5 is lobed rotor pump, can convey the fluid containing solid impurity, will not be blocked.Filter press 6 works, solid-liquid point From liquid line obtains product, and stream forms are undercurrent, can prevent acidic liquid from volatilizing.Start product delivery pump 7, by liquid Product in fluid line is transported to product storage tank 8, and yield is measured by product stream gauge 71.
<The deformation of embodiment>
Aluminium polychloride production system as described in above-mentioned embodiment, the present embodiment are described in place of being different from Electromagnetic shut-off valve is installed after material flow meter, product stream gauge and return flow meter, the electromagnetic shut-off valve and flowmeter it Between interlocking is set, can accurately control feeding quantity and quantum of output, realize the production automation, improve production efficiency.
Such as the reactor described in above-mentioned embodiment, the present embodiment is different from part and is that the reactor stirring is Frame type stirring, reactor volume 55m3, the long-distance liquid-level meter of reactor is ultrasonic level gage.
Such as the reactor described in above-mentioned embodiment, the present embodiment is different from part and is that the reactor stirring is Anchor formula stirs, reactor volume 60m3
Such as the discharging pump described in above-mentioned embodiment, the present embodiment is different from part and is that the discharging pump is gear Pump.
Such as the exhaust system described in above-mentioned embodiment, the present embodiment is different from part and is in the water scrubber Filler is Pall ring, and the blower fan is roots blower.
Preferred embodiment of the present utility model is the foregoing is only, is merely illustrative for the utility model, and It is nonrestrictive.Those skilled in the art understanding, can be to it in the spirit and scope that the utility model claims are limited Many changes are carried out, are changed, in addition it is equivalent, but fall within the scope of protection of the utility model.

Claims (9)

1. a kind of aluminium polychloride production system, it is characterised in that including electric block, hydrochloric acid tank, technique water storage tank, reaction Kettle, exhaust system, filter press and product storage tank, the volume of the reactor is 50-60m3, the kettle wall of the reactor is internal layer The composite of cement and glass outer steel composition, the reactor top are provided with dog-house, the track end of the electric block End is arranged on above the dog-house;The hydrochloric acid tank is connected with the reactor by feedstock transportation pipeline, the raw material Feedstock transportation pump and material flow meter are installed on feed-line;The technique water storage tank and the reactor are defeated by process water Send pipeline to connect, process water delivery pump and technique water ga(u)ge are installed on the process water feed-line;The reactor top Portion is provided with the offgas duct being connected with the exhaust system;The reactor bottom is provided with outlet valve, the outlet valve with it is described Filter press is connected by the pipeline that discharges, and discharging pump is provided with the discharging pipeline;The liquid outlet and product of the filter press Storage tank is connected by product pipeline, and product delivery pump and product stream gauge are provided with the product pipeline.
2. aluminium polychloride production system as claimed in claim 1, it is characterised in that the exhaust system include condenser, Surge tank, blower fan, water scrubber and water-circulating pump, the air inlet of the condenser is connected with the offgas duct of the reactor, described The gas outlet of condenser is connected with the entrance of the blower fan, and the liquid outlet of the condenser is connected with the surge tank;It is described slow The outlet at bottom for rushing tank is connected with the reactor by reflux pipeline, and return flow meter is provided with the reflux pipeline;Institute The outlet for stating blower fan is connected with the bottom of towe air inlet of the water scrubber, and water inlet, the water scrubber are provided with the top of the water scrubber Bottom of towe outlet be connected with the water-circulating pump import, the water-circulating pump exports and is provided with pipeloop and tapping line, institute The tower top that pipeloop is stated with the water scrubber is connected, and the tapping line is connected with wastewater disposal basin.
3. aluminium polychloride production system as claimed in claim 1, it is characterised in that enter at the top of the reactor provided with steam Mouthful, the reactor is provided with chuck, leads to steam in the chuck.
4. aluminium polychloride production system as claimed in claim 3, it is characterised in that the reactor is provided with stirring, institute State stirring and frequency converter is installed, the stirring is anchor formula, frame or paddle stir.
5. aluminium polychloride production system as claimed in claim 4, it is characterised in that the reactor is provided with teletransmission temperature Meter, distance-transmission pressure gauge and far transmission level meter, the remote liquid level are calculated as radar level gauge or ultrasonic level gage.
6. aluminium polychloride production system as claimed in claim 2, it is characterised in that feedstock transportation pump and the product conveying Pump is canned motor pump, and the water-circulating pump is centrifugal pump, and the discharging pump is lobed rotor pump, and the blower fan is centrifugal blower or sieve Thatch blower fan.
7. aluminium polychloride production system as claimed in claim 6, it is characterised in that the water scrubber is packed tower, filler For Pall ring or ripple packing.
8. aluminium polychloride production system as claimed in claim 2, it is characterised in that the material flow meter, technique current Gauge, product stream gauge and return flow meter are electromagnetic flowmeters.
9. aluminium polychloride production system as claimed in claim 8, it is characterised in that the outlet valve is magnetic valve, described Electromagnetic shut-off valve is installed after material flow meter, product stream gauge and return flow meter, the electromagnetic shut-off valve and flowmeter it Between set interlocking.
CN201621334907.2U 2016-12-07 2016-12-07 A kind of aluminium polychloride production system Expired - Fee Related CN206705702U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621334907.2U CN206705702U (en) 2016-12-07 2016-12-07 A kind of aluminium polychloride production system

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Application Number Priority Date Filing Date Title
CN201621334907.2U CN206705702U (en) 2016-12-07 2016-12-07 A kind of aluminium polychloride production system

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108975413A (en) * 2018-07-08 2018-12-11 金华市天乙环保净化剂有限公司 A kind of polyaluminum ferric chloride linkage production group

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108975413A (en) * 2018-07-08 2018-12-11 金华市天乙环保净化剂有限公司 A kind of polyaluminum ferric chloride linkage production group

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Granted publication date: 20171205