CN206701213U - Automatically control proportioner - Google Patents

Automatically control proportioner Download PDF

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Publication number
CN206701213U
CN206701213U CN201720561290.6U CN201720561290U CN206701213U CN 206701213 U CN206701213 U CN 206701213U CN 201720561290 U CN201720561290 U CN 201720561290U CN 206701213 U CN206701213 U CN 206701213U
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CN
China
Prior art keywords
flow velocity
mill base
proportioner
console
control device
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Active
Application number
CN201720561290.6U
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Chinese (zh)
Inventor
吴立东
李新弟
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
ZHEJIANG SUNENEW SYNTHETIC LEATHER CO Ltd
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ZHEJIANG SUNENEW SYNTHETIC LEATHER CO Ltd
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Priority to CN201720561290.6U priority Critical patent/CN206701213U/en
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Abstract

One kind automatically controls proportioner, including console, console is connected with volume control device, volume control device is provided with several multistage flow velocity valves, several multistage flow velocity valves individually correspond to the Packed mill base holding vessel of connection, are connected with feed tube and liquid back pipe between multistage flow velocity valve and mill base holding vessel, pneumatic diaphragm pump is connected with feed tube, the electronic scale for weighing is fixed with below volume control device, electronic scale is connected with console.It is of the present utility model rational in infrastructure, compact, mill base flow by console according to electronic scale weight feedback control volume control device, accomplish accurately to match, color matching uniformity is good, and can realize computer information management, information data sharing is good, technical data strong security, effectively reduce and waste, automaticity is high, artificial toning labor intensity is reduced, suitable for promoting.

Description

Automatically control proportioner
Technical field
Synthetic leather color matching field is the utility model is related to, more particularly to a kind of proportioner, specifically one kind automatically control Proportioner.
Background technology
For a long time, synthetic leather color matching mainly serves as this work by special color matching personnel, i.e., first estimates by rule of thumb Formula, beats sample, range estimation core sample, then Approach by inchmeal, until meeting standard specimen, this process not only workload it is big, it is time-consuming, take Material, and largely limited by color matching personnel's experience, level and responsibility.
With small lot, multi items, fast speed, and quality requirements are increasingly improved, by Man-made Color Matching, drawn a design much It can not meet to produce needs.Meanwhile modern color measurement technique and computer technology textile printing and dyeing, coating, plastics, automobile, The ripe application of clothes, dyestuff, plastics, papermaking etc., synthetic leather industry popularization and application modern times color measurement technique, computer Technology and automatic weighing technology have raised the curtain.
The toning match color procedure of domestic most factories is still rested on the basis of manual operations at present, is adjusted by hand Problems be present in color, this color matching mode:
1st, the environment produced due to laboratory environment and greatly is inconsistent, is entirely with operator plus weighing, modulation mill base Experience control allotment, it is inconsistent with the result that produces greatly to often result in sample, larger deviation occur, sample is with producing greatly Uniformity it is poor.
2nd, experience accumulation and manual record of the toning formula completely by colorist, can not realize computer information management, believe Breath data sharing is poor, and technical data confidentiality is poor.
3rd, the consumption of mill base and resin can not be managed
4th, clout is relatively more, wastes serious.
5th, automaticity is low, low production efficiency.
6th, manually toning working environment is poor, and labor intensity is big
With the continuous improvement that factory is required product quality, the technological process of production must be considered as height in design Technology, efficient system scheme.For factory's toning, key is the accuracy for ensureing formula, ensures technique The reappearance of formula, the process for reducing toning waste and improved the efficiency of toning, are imitated so as to reach the raising quality of production and production The purpose of rate.
Man-made Color Matching not only consumes greatly, and because match color procedure is developed, causes other exhaust emissions such as DMF, therefore Automatic color matching is realized, artificial dispensing is replaced using automation equipment, realizes color matching, stirring, the automation of filtering, realizes closing life Production, can effectively solve the air pollution of production process, improve environment, reduce manually, improve enterprise's productivity effect, accelerate synthesis Remove from office the paces of enterprise's industrial transformation upgrading.
Utility model content
The utility model will solve the above-mentioned problems of the prior art, there is provided one kind automatically controls proportioner, solves The problem of Man-made Color Matching efficiency is low at present, effect is poor, meets the needs of rapidly and efficiently matching colors.
The utility model solves the technical scheme of its technical problem use:It is this to automatically control proportioner, including control Platform, console are connected with volume control device, and volume control device is provided with several multistage flow velocity valves, several multilevel flows Fast valve individually corresponds to the Packed mill base holding vessel of connection, and feed liquor is connected between multistage flow velocity valve and mill base holding vessel Pipe and liquid back pipe, pneumatic diaphragm pump is connected with feed tube, the electronic scale for weighing, electricity are fixed with below volume control device Sub- scale is connected with console.After so setting, console is connected with volume control device, electronic scale, on volume control device Multistage flow velocity valve is formed using the casting of 316 precision stainless steels, and valve element uses NC super machining, can be achieved more than three-level The design of flow velocity, wherein minimum aperture is only 1.5mm, thereby may be ensured that 0.1g assignment accuracy, and console coordinates electronic scale can To control the mill base flow of volume control device in real time according to the feedback of weight, accomplish accurate proportioning;Pneumatic diaphragm pump uses PP Material import pneumatic diaphragm pump, pneumatic diaphragm pump have the features such as safe to use, flow rate is adjustable, easy cleaning easy care, made It is good with effect, original mill base is stored in mill base holding vessel, according to ratio requirement using pneumatic diaphragm pump respectively to each mill base The independent conveying of mill base liquid in holding vessel simultaneously mixes, and feed tube extracts in mill base holding vessel mill base liquid to multistage flow velocity valve , the mill base remained in liquid back pipe transfer pipeline is into mill base holding vessel.
As further improvement of the utility model, several multistage flow velocity valves are arranged into circumference and center of circle face electronics Scale, the center of multistage flow velocity valve are provided with the swing arm being connected with multistage flow velocity valve.Multistage flow velocity valve circumference arrangement, leads to Cross swing arm pendulum to be sent to the center of circle and be allocated, can so be assigned in the container on electronic scale, even the container of very little also may be used To accomplish accurately to distribute.
As further improvement of the utility model, feed tube front end extend into the bottom of mill base holding vessel, before liquid back pipe End is located at mill base ullage.Feed tube front end is located at bottom can be preferably by mill base suction line, and liquid back pipe front position The mill base for being more convenient for remain in liquid back pipe is sent in mill base holding vessel, accomplishes that efficient circulation utilizes.
As further improvement of the utility model, several mill base holding vessels are arranged side by side and are communicated with the top of tank body The forcing pipe of tank interior, several forcing pipes are by being sequentially connected in series and being ultimately connected in pressurized canister before and after pipeline.Pressurized canister By forcing pipe to being pressurizeed on mill base holding vessel, the pressure ensured in each mill base holding vessel is sequentially connected in series before and after forcing pipe Power all meets to require.
As further improvement of the utility model, surge tank is in series between feed tube and pneumatic diaphragm pump.By adding Filling surge tank can be with pulse caused by very effective reduction pneumatic diaphragm pump, so as to be advantageous to the control to assignment accuracy.
As further improvement of the utility model, the loading hopper of tank interior is communicated with the top of mill base holding vessel, is added Closure is sealedly connected with the top of hopper.Mill base is added in mill base holding vessel by loading hopper for daily, and closure is to charging Bucket carries out sealing gland, ensures air-tightness.
As further improvement of the utility model, multistage flow velocity valve nose is connected with filter, filter outlet end Positioned at lower section.Filter can filter out the material or impurity of bulky grain, so as to ensure mill base that multistage flow velocity valve distributes It is uniform and stable.
As further improvement of the utility model, connected between volume control device, electronic scale and console by PLC Control.Console is controlled using PLC, and low-voltage electrical apparatus uses French Schneider product, it is ensured that control system is reliable and stable, and works as When operating computer breaks down, manual production is switched to, while data are stored in PLC, data can be certainly after computer reparation Turn is stored in computer.
As further improvement of the utility model, the valve port of multistage flow velocity valve is nearby provided with syringe pipe and blowing mouth, Syringe pipe and blowing mouth aligned with port.Syringe pipe and blowing mouth make valve port have the automatic function of cleaning and dry up, each mill base After being assigned, syringe pipe and blowing mouth all can be cleaned and dried up to valve port automatically, keep valve port cleaning.
The utility model has the advantages that:It is of the present utility model rational in infrastructure, compact, by console according to electronic scale The mill base flow of weight feedback control volume control device, accomplish accurately to match, color matching uniformity is good, and can realize computer Information system management, information data sharing is good, technical data strong security, effectively reduces wasting, and automaticity is high, reduces people Work toning labor intensity, suitable for promoting.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the arrangement mounting structure schematic diagram of mill base holding vessel;
Fig. 3 is the arrangement mounting structure schematic diagram of multistage flow velocity valve.
Description of reference numerals:Console 1, multistage flow velocity valve 2, mill base holding vessel 3, feed tube 4, liquid back pipe 5, pneumatically every Membrane pump 6, electronic scale 7, pressurized canister 8, surge tank 9, loading hopper 10, closure 11, filter 12, swing arm 13, forcing pipe 14.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings:
Referring to the drawings:This in the present embodiment automatically controls proportioner, including console 1, and console 1 is connected with stream Amount control device, volume control device are provided with several multistage flow velocity valves 2, and several multistage flow velocity valves 2 are individually right Packed mill base holding vessel 3 should be connected, feed tube 4 and liquid back pipe are connected between multistage flow velocity valve 2 and mill base holding vessel 3 5, pneumatic diaphragm pump 6 is connected with feed tube 4, the electronic scale 7 for weighing, electronic scale 7 are fixed with below volume control device It is connected with console 1.
Several multistage flow velocity valves 2 are arranged into circumference and center of circle face electronic scale 7, the centre bit of multistage flow velocity valve 2 Install the swing arm 13 being connected with multistage flow velocity valve 2.
The front end of feed tube 4 extend into the bottom of mill base holding vessel 3, and the front end of liquid back pipe 5 is located at mill base ullage.
Several mill base holding vessels 3 are arranged side by side and the forcing pipe 14 of tank interior are communicated with the top of tank body, several Forcing pipe 14 before and after pipeline by being sequentially connected in series and being ultimately connected in pressurized canister 8.
Surge tank 9 is in series between feed tube 4 and pneumatic diaphragm pump 6.
The top of mill base holding vessel 3 is communicated with the loading hopper 10 of tank interior, and the top of loading hopper 10 is sealedly connected with sealing Lid 11.
The multistage front end of flow velocity valve 2 is connected with filter 12, and the port of export of filter 12 is located at lower section.
Controlled between volume control device, electronic scale 7 and console 1 by PLC connections.
The valve port of multistage flow velocity valve 2 is nearby provided with syringe pipe and blowing mouth, syringe pipe and blowing mouth aligned with port.
Although the utility model is shown and described by reference to preferred embodiment, this specialty is common Technical staff can make various change in form and details it is to be appreciated that in the range of claims.

Claims (9)

1. one kind automatically controls proportioner, including console (1), it is characterized in that:The console (1) is connected with flow control Device, the volume control device are provided with several multistage flow velocity valves (2), and several described multistage flow velocity valves (2) are equal It is individually corresponding to connect Packed mill base holding vessel (3), connected between the multistage flow velocity valve (2) and mill base holding vessel (3) There are feed tube (4) and liquid back pipe (5), be connected with pneumatic diaphragm pump (6) on the feed tube (4), under the volume control device Side is fixed with the electronic scale (7) for weighing, and the electronic scale (7) is connected with console (1).
2. according to claim 1 automatically control proportioner, it is characterized in that:Several described multistage flow velocity valves (2) Into circumference arrangement and center of circle face electronic scale (7), the center of the multistage flow velocity valve (2) is provided with and multistage flow velocity valve (2) connected swing arm 13.
3. according to claim 1 automatically control proportioner, it is characterized in that:Feed tube (4) front end extend into color The bottom of holding vessel (3) is starched, liquid back pipe (5) front end is located at mill base ullage.
4. proportioner is automatically controlled according to claim 1 or 3, it is characterized in that:Several described mill base holding vessels (3) It is arranged side by side and the forcing pipe (14) of tank interior is communicated with the top of tank body, before several described forcing pipes (14) is by pipeline After be sequentially connected in series and be ultimately connected in pressurized canister (8).
5. according to claim 1 automatically control proportioner, it is characterized in that:The feed tube (4) and pneumatic diaphragm pump (6) surge tank (9) is in series between.
6. according to claim 1 automatically control proportioner, it is characterized in that:It is provided with the top of the mill base holding vessel (3) The loading hopper (10) of tank interior is connected, closure (11) is sealedly connected with the top of the loading hopper (10).
7. according to claim 1 automatically control proportioner, it is characterized in that:Multistage flow velocity valve (2) front end connects Filter (12) is connected to, filter (12) port of export is located at lower section.
8. according to claim 1 automatically control proportioner, it is characterized in that:The volume control device, electronic scale (7) Control is connected by PLC between console (1).
9. according to claim 1 automatically control proportioner, it is characterized in that:The valve port of the multistage flow velocity valve (2) Nearby it is provided with syringe pipe and blowing mouth, syringe pipe and the blowing mouth aligned with port.
CN201720561290.6U 2017-05-16 2017-05-16 Automatically control proportioner Active CN206701213U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720561290.6U CN206701213U (en) 2017-05-16 2017-05-16 Automatically control proportioner

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720561290.6U CN206701213U (en) 2017-05-16 2017-05-16 Automatically control proportioner

Publications (1)

Publication Number Publication Date
CN206701213U true CN206701213U (en) 2017-12-05

Family

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201720561290.6U Active CN206701213U (en) 2017-05-16 2017-05-16 Automatically control proportioner

Country Status (1)

Country Link
CN (1) CN206701213U (en)

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113142183A (en) * 2021-02-23 2021-07-23 台州学院 System and method for manufacturing ecological specimens of verruca virginiana

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113142183A (en) * 2021-02-23 2021-07-23 台州学院 System and method for manufacturing ecological specimens of verruca virginiana
CN113142183B (en) * 2021-02-23 2022-06-17 台州学院 Ecological sample making devices of verruca virginiana

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