CN206654837U - Glass substrate production kiln - Google Patents

Glass substrate production kiln Download PDF

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Publication number
CN206654837U
CN206654837U CN201720310024.6U CN201720310024U CN206654837U CN 206654837 U CN206654837 U CN 206654837U CN 201720310024 U CN201720310024 U CN 201720310024U CN 206654837 U CN206654837 U CN 206654837U
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CN
China
Prior art keywords
flue
kiln
cinder hole
pipe
taking
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CN201720310024.6U
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Chinese (zh)
Inventor
李建业
王耀君
周有方
张顶
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Shijiazhuang Xu Xin Photoelectric Technology Co., Ltd.
Tunghsu Group Co Ltd
Tunghsu Technology Group Co Ltd
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Tunghsu Group Co Ltd
Tunghsu Technology Group Co Ltd
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Priority to CN201720310024.6U priority Critical patent/CN206654837U/en
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    • YGENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
    • Y02TECHNOLOGIES OR APPLICATIONS FOR MITIGATION OR ADAPTATION AGAINST CLIMATE CHANGE
    • Y02PCLIMATE CHANGE MITIGATION TECHNOLOGIES IN THE PRODUCTION OR PROCESSING OF GOODS
    • Y02P40/00Technologies relating to the processing of minerals
    • Y02P40/50Glass production, e.g. reusing waste heat during processing or shaping

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  • Waste-Gas Treatment And Other Accessory Devices For Furnaces (AREA)

Abstract

A kind of this disclosure relates to glass substrate production kiln, the kiln includes flue and the regenerator connected with the flue, wherein, formed with taking off cinder hole on the flue and/or the regenerator, this, which is taken off, blocks door of skimming in cinder hole, the ratio of the area for taking off cinder hole on the flue and the cross-sectional area of the flue is 1% 5%, and the ratio of the area for taking off cinder hole in the regenerator and the cross-sectional area of the regenerator is 0.5% 5%.It is directly proportional to the area for taking off cinder hole into the air capacity in kiln, when draft is constant, the area of cinder hole is taken off due to significantly reducing.So during kiln dust stratification is cleared up, it can significantly be reduced from the air capacity that enters in kiln is taken off in cinder hole, avoid having undesirable effect the melting process and glass substrate product quality of kiln.

Description

Glass substrate production kiln
Technical field
This disclosure relates to high temperature kiln field, in particular it relates to a kind of glass substrate production kiln.
Background technology
In the furnace construction of glass substrate production, it will usually by the flue shutter etc. on the flue wall of privileged sites A door of skimming is designed, and has one using the multiple regenerator of symmetric design in air-breathing kiln, each regenerator bottom Individual cinder pocket, there is a door of skimming on each cinder pocket, so that operating personnel enter inside flue and cinder pocket is clear by taking off Dust stratification is managed, a this size of skimming is larger, typically in 600-1200mmx800-2000mm, when normally producing, skims and is sealed To close, it is necessary to when clearing up dust stratification, opening is skimmed door, and operating personnel enter flue, using instruments such as spade, spade, iron pick, dollies, The dust stratification being bonded together is beaten, crushed, it is loose after, transported with dolly, or flue is cleaned out with spade;Accumulated in cleaning During ash, substantial amounts of outside air enters flue by skimming.
As described above, after substantial amounts of outside air enters flue, the pressure in kiln is significantly increased, is destroying kiln While temperature stabilization, change combustion atmosphere original in kiln, such as reducing atmosphere is changed into from oxidizing atmosphere, or by reducing Atmophere transfer is oxidizing atmosphere, so as to change the process of ongoing redox reaction in glass metal in kiln.For example, Change Fe micro in glass metal3+With Fe2+Between conversion:(4FeO+O2=2Fe2O3), (Fe2O3+ CO=2FeO+CO2), (2Fe2O3+ C=4 FeO+CO2), and Fe2+Colorability be Fe3+More than 10 times of colorability, also have other colorings Metal ion is a series of so as to have impact on ongoing clarification row bubble, fusing, coloring etc. in kiln there is similar reaction Process, shown as from the quality of glass product point defect increase, striped exacerbation, color change etc., product quality is by larger Influence.
Utility model content
The purpose of the disclosure is to provide a kind of glass substrate production kiln, and when clearing up kiln dust stratification, the kiln can be big Reduce to amplitude and into the air capacity in kiln, avoid causing bad shadow to the melting process and glass substrate product quality of kiln Ring.
To achieve these goals, the disclosure provides a kind of glass substrate production kiln, the kiln including flue and with The regenerator of flue connection, wherein, formed with cinder hole is taken off on the flue and/or the regenerator, this is taken off in cinder hole and blocked Skim door, the ratio of the area for taking off cinder hole on the flue and the cross-sectional area of the flue is 1%-5%, the accumulation of heat The ratio of the area for taking off cinder hole and the cross-sectional area of the regenerator on room is 0.5%-5%.
Alternatively, the ratio of the area for taking off cinder hole and the cross-sectional area of the flue is 1.5%-3%.
Alternatively, the cinder hole of taking off is including spaced multiple along the length direction of the flue.
Alternatively, the ratio of the area for taking off cinder hole and the cross-sectional area of the regenerator is 1%-3%.
Alternatively, the cinder hole of taking off is including spaced multiple along the length direction of the regenerator.
Alternatively, the cinder hole of taking off is formed as square hole, and the square length of side is 100mm to 400mm.
Alternatively, the cinder hole of taking off is formed as circular hole or square hole.
Alternatively, the cinder hole of taking off on the flue is set close to flue shutter.
Alternatively, the flue includes the flue collector connected with chimney, and the multiple branches connected with the flue collector Flue.
Pass through above-mentioned technical proposal, it is directly proportional to the area for taking off cinder hole into the air capacity in kiln, when draft is constant, The area of cinder hole is taken off due to significantly reducing.So during kiln dust stratification is cleared up, kiln is entered in cinder hole from taking off Interior air capacity can be reduced significantly, avoid causing bad shadow to the melting process and glass substrate product quality of kiln Ring.
Other feature and advantage of the disclosure will be described in detail in subsequent specific embodiment part.
Brief description of the drawings
Fig. 1 is the structure of the loose dust stratification device of industrial kiln provided according to the exemplary embodiment of the one of the disclosure Schematic diagram;
Fig. 2 is the part of the loose dust stratification device of industrial kiln provided according to the exemplary embodiment of the one of the disclosure Diagrammatic cross-section;
Fig. 3 is the structural representation of the industrial kiln dust exhaust apparatus provided according to an illustrative embodiments of the disclosure;
Fig. 4 is that the structure of the glass substrate production kiln provided according to a kind of exemplary embodiment of the disclosure is shown It is intended to;
Fig. 5 is the partial cutaway at the flue shutter of the flue collector provided according to a kind of exemplary embodiment of the disclosure Face schematic diagram;
Fig. 6 is the partial cutaway schematic of the regenerator provided according to a kind of exemplary embodiment of the disclosure.
Description of reference numerals
1 flue 1a flue collector 1b by-pass flues
Skim door in 2 regenerator 3 hole 4 of skimming
The flue shutter of 5 chimney 6
The vibrating head back segment of 10 vibrating head, 11 vibrating head leading portion 12
The transfer tube of 13 first 14 second gas outlet of gas outlet 20
The controller of 21 compressed gas interface, 22 electromagnetic switch 23
Outlet sleeve the first neckings of 30a of 24 support 30
The cooling gas air intake branch of 40 second endothermic tube of the second neckings of 30b 41 second
42 connecting poles
100 sweep-up pipe 100a dust suction mouth of pipe 100b dust outlet tube mouths
The compressed air air intake branch of sweep-up pipe 200 after sweep-up pipe 120 before 110
Endothermic tube after endothermic tube 320 before 300 first endothermic tubes 310
Cooling gas air intake branch before 400 first cooling gas air intake branches 410
The switch valve of cooling gas air intake branch 500 after 420
The Drainage Division of 600 dust stratification collecting box, 610 casing 6100
The fork truck slot of 620 case lid, 6200 dust stratification import 6,210 first
The lifting portion of 630 6,300 second fork truck slot of bottom 640
650 rollers
Embodiment
The embodiment of the disclosure is described in detail below in conjunction with accompanying drawing.It should be appreciated that this place is retouched The embodiment stated is merely to illustrate and explained the disclosure, is not limited to the disclosure.
In the disclosure, in the case where not making opposite explanation, the noun of locality such as " upper and lower, left and right " used is typically phase For the page of accompanying drawing, " inside and outside " refers to the inner and outer of corresponding component profile.
As shown in figures 1 and 3, the disclosure provides a kind of industrial kiln dust stratification cleaning plant, including is accumulated for that will bond The loose dust stratification device of the grey loose industrial kiln for particle dust, and for aspirating the industrial kiln of the particle dust Dust exhaust apparatus.The concrete structure and operation principle of the loose dust stratification device of industrial kiln will be introduced first below.
As shown in figure 1, the disclosure provides a kind of loose dust stratification device of industrial kiln, wherein, including compressed for connecting Source of the gas attachment means, transfer tube 20 and the vibrating head 10 of source of the gas, source of the gas attachment means connect with the arrival end of transfer tube 20, with to Transfer tube 20 conveys pulse compression gas, and vibrating head 10 is connected with the port of export of transfer tube 20, with the work of pulse compression gas With lower generation axial vibration.
It should be noted that " axial direction " herein refers to the extension side of the axial direction, i.e. vibrating head 10 of vibrating head 10 To.
So, when using loose dust stratification device, vibrating head is inserted into high temperature bond dust stratification first, and pass through source of the gas Attachment means convey pulse compression gas to transfer tube so that vibrating head produces in the presence of pulse compression gas axially to shake It is dynamic, the high-temperature deposition that the densification being bonded together in Industrial Stoves is dried is decomposed into less particle, realizes that high temperature glues The loose resolution process of dust stratification is tied, prevents operating personnel's empyrosis and evasive action personnel to be inhaled into the wind of flue depths Danger, the amount of labour that operating personnel handle high-temperature deposition is reduced, reduce labor intensity.
In other modes of texturing, source of the gas attachment means can also be substituted with air compressor machine, utilize arteries and veins caused by air compressor machine Rush compressed gas to be delivered in transfer tube 20, can equally realize that vibrating head 10 produces axially in the presence of pulse compression gas The effect of vibration.
Gas-liquid attachment means can have a variety of implementations, for example, in the disclosure, as shown in figure 1, source of the gas attachment means Including the compressed gas interface 21 for being connected with compressed gas source, electromagnetic switch 22 and controller 23, controller 23 is used to control The on or off of electromagnetic switch 22, so that compressed gas flows into transfer tube 20 in the form of a pulse.So, controlled by controller 23 Electromagnetic switch 22 processed enables to the compressed gas entered from compressed gas interface 21 with default off time on or off The port of export of transfer tube 20 is flowed in the form of a pulse, so as to drive vibrating head 10 to do axial dither.
There can be a variety of types of attachment between vibrating head 10 and transfer tube 20, as shown in Fig. 2 in one embodiment, Loose dust stratification device also includes the outlet sleeve 30 connected with transfer tube 20, the rear end of outlet sleeve 30 and the outlet of transfer tube 20 End is tightly connected, and vibrating head 10 includes the vibrating head leading portion 11 and vibrating head back segment 12 for being formed as step axle construction, and vibrating head The external diameter of back segment 12 is more than the external diameter of vibrating head leading portion 11, and vibrating head back segment 12 is defined in outlet sleeve 30 by position limiting structure It is interior, to be moved axially in reciprocal fashion in the presence of pulse compression gas.
Wherein, " forward and backward " both here and below is the conveying side relative to the pulse compression gas in transfer tube 20 For, specifically, the conveying direction towards pulse compression gas is " preceding ", and the conveying direction away from pulse compression gas is " rear ".
It should be noted that outlet sleeve 30 acts on both sides, in a first aspect, outlet sleeve 30 can conduct The gas outlet of pulse compression gas, second aspect, outlet sleeve 30 can limit the oscillation trajectory of vibrating head 10 so that vibrating head Back segment 12 remains in outlet sleeve 30 dither for carrying out axial direction, so as to prevent the injection in pulse compression gas Under, vibrating head 10 departs from transfer tube 20, can not realize that continuous high frequency vibrates.
Above-mentioned position limiting structure can have numerous embodiments, as shown in Fig. 2 in one embodiment, position limiting structure bag Include the first necking 30a and the second necking 30b, the first necking 30a and the second necking 30b for the front and back end for being formed at outlet sleeve 30 Deviate from for limiting vibrating head back segment 12 from outlet sleeve 30.The side of vibrating head back segment 12 and the inwall of outlet sleeve 30 it Between there is gap, in order to which pulse compression gas passes through from gap therebetween.
It should be noted that the first necking 30a and the second necking 30b can be to be formed on the inwall of outlet sleeve 30 Circular ring structure interior collar extension, or it is multiple to be surrounded along the circumferentially spaced stop tab or stop block of outlet sleeve 30 Necking, the disclosure is not restricted to this, belongs among the protection domain of the disclosure.
Wherein, working off one's feeling vent one's spleen for outlet sleeve 30 can have a variety of implementations, as shown in Fig. 2 the side of vibrating head leading portion 11 There is gap, to form the first gas outlet 13 between face and the first necking 30a inwall.
Further, formed with multiple second gas outlets 14, multiple edges of second gas outlet 14 on the barrel of outlet sleeve 30 Outlet sleeve 30 is provided at circumferentially spaced.In this manner it is ensured that pulse compression gas swimmingly ejects out of outlet sleeve, prevent Only excessive pulse compression gas is jammed in outlet sleeve 30.
For convenience of supporting and raising the height of transfer tube 20 and vibrating head 10, the loose dust stratification device also includes support 24, Transfer tube 20 and controller 23 are fitted on the support 24.
To adapt to the hot environment of the work of conveying dust stratification device, loose dust stratification device also includes being used to cool down transfer tube 20 The second cooling structure.Because the second cooling structure constantly can cool down transfer tube 20, therefore can prevent from burning Transfer tube 20, realize that the loose decomposition of high temperature bond dust stratification is worked continuously.
Second cooling structure can be accomplished in several ways, in the disclosure, as depicted in figs. 1 and 2, the second cooling Structure can include the second endothermic tube 40 and the second cooling gas air intake branch 41, and the second endothermic tube 40 is sheathed on transfer tube 20 Outside is simultaneously spaced apart with transfer tube 20, i.e. formed with annular coolant flow channel between the endothermic tube 40 of transfer tube 20 and second.Second Cooling gas air intake branch 41 is bypassed on the second endothermic tube 40, to be passed through cooling between the second endothermic tube 40 and transfer tube 20 Gas, i.e. the second cooling gas air intake branch 41 can be passed through cooling gas into annular coolant flow channel.In addition, relative to Transfer tube 20 is cooled using cooling liquid, transfer tube 20 cooled using cooling gas, has and saves cost, Convey that dust stratification device is light and easy-operating advantage.
Herein, the second cooling gas air intake branch 41 can have a variety of implementations, in a kind of exemplary reality Apply in mode, the second cooling gas air intake branch 41 can be to include cooling gas air inlet pipe, be arranged at the cooling gas and enter On tracheae, to turn on or block the cooling gas switch valve of the cooling gas air inlet pipe, and with the cooling gas air inlet pipe phase The cooling gas source of connection.
So, constantly cooling gas is passed through in the annular coolant flow channel by the second cooling gas air intake branch 41, So as to realize continuously cooling transfer tube 20, prevent transfer tube 20 from burning out, ensure the loose decomposition of high temperature bond dust stratification Work continuously.
In other modes of texturing, second endothermic tube may be formed as being wrapped in the helix tube of transfer tube 20, and should Helix tube is spaced apart with transfer tube 20, by being passed through cooling gas or cooling liquid into the helix tube, so as to realize to passing Defeated pipe 20 cools.
To ensure cooling effect, exported between the front end of transfer tube 20 and the second endothermic tube 40 formed with cooling gas, example Such as, in one embodiment, multiple connecting poles 42, Duo Gelian are connected between the front end of transfer tube 20 and the second endothermic tube 40 Being provided at circumferentially spaced along the second endothermic tube 40 of post 42 is connect, to form cooling gas outlet.Inhaled with second the rear end of transfer tube 20 It is tightly connected between heat pipe 40.So, the cooling gas time as far as possible of the second cooling gas air intake branch 41 blowout is grown in the past Ground absorbs the heat of transfer tube 20, improves cooling effect.
To adapt to the hot environment of Industrial Stoves, the endothermic tube 40 of transfer tube 20 and second is refractory metal flexible pipe.Together When can increase the flexibility of the endothermic tube 40 of transfer tube 20 and second, ensure the two sufficiently large scope of activities.
The concrete structure and operation principle of the loose dust stratification device of industrial kiln is described above, industry kiln is explained below The concrete structure and operation principle of stove dust exhaust apparatus.
As shown in figure 3, the disclosure provides a kind of industrial kiln dust exhaust apparatus, wherein, the dust exhaust apparatus, which includes having, to be inhaled Dirt mouth of pipe 100a and dust outlet tube mouth 100b sweep-up pipe 100, the tube wall bypass of the sweep-up pipe 100 have compressed air air intake branch 200, the compressed air that compressed air air intake branch 200 is blown out blows to dust outlet tube mouth 100b, so as to the shape at dust suction mouth of pipe 100a Into negative pressure region, dust exhaust apparatus also includes being used for the first cooling structure for cooling down sweep-up pipe 100.
So, compressed air is blown into towards dust outlet tube mouth by compressed air air intake branch, so as in the dust suction of sweep-up pipe Negative pressure region is formed at the mouth of pipe, so as to which the high-temperature deposition in Industrial Stoves be pumped out, avoids operating personnel from being sunk into high temperature Grit chamber or high-temperature flue, it is greatly enhanced operating personnel and clears up the security of dust stratification, and the work of operating personnel is greatly lowered Make intensity.Further, since the first cooling structure can be cooled down constantly to sweep-up pipe, therefore high temperature scald behaviour can be prevented Make personnel and burn equipment, realize working continuously for dedusting.
First cooling structure can be accomplished in several ways, in the disclosure, as shown in figure 3, the first cooling structure The first endothermic tube 300 and the first cooling gas air intake branch 400 can be included, the first endothermic tube 300 is sheathed on sweep-up pipe 100 Outside is simultaneously spaced apart with sweep-up pipe 100, i.e. formed with annular coolant flow channel between the endothermic tube 300 of sweep-up pipe 100 and first.The One cooling gas air intake branch 400 is bypassed on the first endothermic tube 300, to lead to between the first endothermic tube 300 and sweep-up pipe 100 Enter cooling gas, i.e., the first cooling gas air intake branch can be passed through cooling gas into annular coolant flow channel.It is in addition, relative In being cooled using cooling liquid to sweep-up pipe, the flue in kiln or regenerator are cooled using cooling gas, With saving cost, dust exhaust apparatus is light and easy-operating advantage.
Herein, the first cooling gas air intake branch 400 can have a variety of implementations, in a kind of exemplary reality Apply in mode, the first cooling gas air intake branch 400 can be to include cooling gas air inlet pipe, be arranged at the cooling gas and enter On tracheae, to turn on or block the cooling gas switch valve of the cooling gas air inlet pipe, and with the cooling gas air inlet pipe phase The cooling gas source of connection.
So, constantly cooling gas is passed through in the annular coolant flow channel by the first cooling gas air intake branch 400, So as to realize continuously cooling sweep-up pipe 100, prevent sweep-up pipe 100 from burning out, ensure that dust exhaust apparatus is carried out continuously for a long time Dust suction operation.
In other modes of texturing, first endothermic tube may be formed as being wrapped in the helix tube of sweep-up pipe 100, and should Helix tube is spaced apart with sweep-up pipe 100, by being passed through cooling gas or cooling liquid into the helix tube, so as to realize to inhaling Dirt pipe 100 cools.
In the disclosure, the first endothermic tube 300 can be monoblock type, or segmented.To strengthen to sweep-up pipe 100 Cooling effect, as shown in figure 3, the first endothermic tube 300 can be two sections of split-type structural.Specifically, first endothermic tube 300 can include preceding endothermic tube 310 and rear endothermic tube 320, and adaptably, the first cooling gas air intake branch 400 includes preceding cold But gas inlet manifold 410 and rear cooling gas air intake branch 420, preceding cooling gas air intake branch 410 and rear cooling gas are entered Gas branch pipe 420 bypasses on preceding endothermic tube 310 and rear endothermic tube 320 respectively.So, preceding cooling gas air intake branch 410 is passed through Respectively forwardly endothermic tube 310 and rear endothermic tube 320 are passed through cooling gas with rear cooling gas air intake branch 420, so as to reality Now to the quickly and efficiently cooling of sweep-up pipe 100.
It should be noted that " forward and backward " both here and below is for the dust suction direction in sweep-up pipe 100 , specifically, what it is towards dust suction direction is " rear ", and what it is away from dust suction direction is " preceding ", i.e. towards dust suction mouth of pipe 100a side For front side, and towards dust outlet tube mouth 100b side be rear side.
Further, to prevent dust suction mouth of pipe 100a from being blocked by dust stratification, the dust exhaust apparatus can include conducting or block suction The switch valve 500 of dirt pipe 100, and along the bearing of trend of sweep-up pipe 100, the switch valve 500 is located at compressed air air intake branch Between 200 and dust outlet tube mouth 100b.So, when closing switch valve 500, pass through what is blown out from compressed air air intake branch 200 Compressed air blows to dust suction mouth of pipe 100a, to realize that function is dredged in the blowback to dust suction mouth of pipe 100a.
Further, for the benefit of the space of preceding endothermic tube 310 and rear endothermic tube 320 is arranged, before sweep-up pipe 100 includes Sweep-up pipe 110 and rear sweep-up pipe 120, preceding sweep-up pipe 110 and rear sweep-up pipe 120 are connected by the switch valve 500, and preceding endothermic tube 310 and rear endothermic tube 320 be respectively sleeved at the outside of preceding sweep-up pipe 110 and rear sweep-up pipe 120, compressed air air intake branch 200 Bypass is on preceding sweep-up pipe 110.
To cause the movement of the both ends of the endothermic tube 300 of sweep-up pipe 100 and first flexible, scope of activities is more broad, preceding dust suction The hardness of the back segment of pipe 110 is more than the hardness of the leading portion of the preceding sweep-up pipe 110, and the hardness of the leading portion of rear sweep-up pipe 120 is more than should The hardness of the back segment of sweep-up pipe 120 afterwards.It is thereby achieved that dust exhaust apparatus has the active job in large area in flue Face, improve the efficiency of kiln dedusting.
Further, for ease of the assembling for supporting the dust exhaust apparatus He being easy to dust exhaust apparatus, on sweep-up pipe 100, compression Air inlet branch pipe 200 is bypassed on the back segment of preceding sweep-up pipe 110, and preceding cooling gas air intake branch 410 is bypassed in preceding endothermic tube On 310 back segment, rear cooling gas air intake branch 420 is bypassed on the leading portion of rear endothermic tube 320.
Quickly to realize the blowback dredging to dust suction mouth of pipe 100a, compressed air air intake branch 200 is set close to switch valve 500 Put.This way it is possible to avoid the waste of cooling gas so that the cooling gas come out from compressed air air intake branch 200 is as far as possible All blow to dust suction mouth of pipe 100a.
Because the flue that preceding sweep-up pipe 110 stretches to kiln is deeper, therefore the temperature of preceding sweep-up pipe 110 is than rear sweep-up pipe 120 temperature is higher, to enable cooling gas efficiently to cool down preceding sweep-up pipe 110, front end and the preceding suction of preceding sweep-up pipe 110 It is tightly connected between heat pipe 310 formed with the 3rd gas outlet, the rear end of preceding sweep-up pipe 110 with preceding endothermic tube 310.So, can be with So that the heat of preceding sweep-up pipe 110 is absorbed to time length as far as possible from the cooling gas of preceding cooling gas air intake branch 410 blowout Amount, improve cooling effect.
To prevent switch valve 500 to be burned, at the same ensure after sweep-up pipe 120 good cooling effect, rear sweep-up pipe 120 Front end and rear endothermic tube 320 between formed with the 4th gas outlet, shape between the rear end of rear sweep-up pipe 120 and rear endothermic tube 320 The gas outlets of Cheng You five, the gross area of the 4th gas outlet are less than the gross area of the 5th gas outlet, the 4th gas outlet face switch valve 500 are set.So, the cooling gas being blown into from rear cooling gas air intake branch 420 in annular coolant flow channel is segmented into two Stock:Larger one of flow blows to the 5th gas outlet backwards, and with sweep-up pipe after cooling 120, the less another stock of flow is towards fore blow To the 4th gas outlet, to cool down switch valve 500.
In other modes of texturing, formed with the 3rd outlet between the front end of preceding sweep-up pipe 110 and preceding endothermic tube 310 Mouthful, the 4th gas vent, the gross area of the 4th gas vent can be formed between the rear end of preceding sweep-up pipe 11 and preceding endothermic tube 310 Less than the gross area of the 3rd gas outlet.So, the cooling being blown into from preceding cooling gas air intake branch 410 in annular coolant flow channel Gas is segmented into two strands:Larger one of flow blows to the 3rd gas outlet forward, and with sweep-up pipe before cooling 110, flow is smaller Another stock blow to the 4th gas vent backwards, to cool down switch valve 500.
The implementation of 4th gas outlet can have it is a variety of, as a kind of exemplary embodiment, rear endothermic tube 320 Front end is formed with the annular flange being tightly connected with sweep-up pipe 100, formed with the more of circumferentially spaced laying in the annular flange Individual 4th gas outlet.So, each position of switch valve can equably be cooled down from the cooling gas of multiple 4th gas outlets blowout Put.
To avoid the gas positioned at dust suction mouth of pipe 100a to the part between compressed air air intake branch 200 of sweep-up pipe 100 Flow pressure drop decline it is excessive, and simultaneously dust stratification can convey it is farther, between compressed air air intake branch 200 and dust suction mouth of pipe 100a Distance be less than the distance between compressed air air intake branch 200 and dust outlet tube mouth 100b.
Further, the distance between compressed air air intake branch 200 and dust suction mouth of pipe 100a and compressed air air inlet branch The distance between pipe 200 and dust outlet tube mouth 100b ratio are 1/4 to 1/3.
Worked continuously for a long time to realize, industrial kiln dust exhaust apparatus also includes dust stratification collecting box 600, and the dust stratification is collected Case 600 is used to collect the dust from dust outlet tube mouth 10b blowouts.So, once the dust stratification amount stored in dust stratification collecting box 600 reaches During the upper limit, continuous storage dust stratification can be realized with another dust stratification collecting box 600 of quick-replaceable.
For easily the dust stratification collected in dust stratification collecting box comes down in torrents away, as shown in figure 3, dust stratification collecting box includes having The casing 610 of top box mouth and nowel mouth, the case lid 620 affixed with top box mouth, the bottom 630 with the pivot joint of nowel mouth, on case lid 620 Formed with the first fork truck slot 6210, and the dust stratification import 6200 being oppositely arranged with dust outlet tube mouth 100b.When using dust stratification During collecting box, a dust stratification is surrounded by bottom 630, casing 610 and case lid 620 and collects accommodating chamber;When dust stratification collects accommodating chamber Collection dust stratification amount reach the upper limit when, after dust stratification collecting box is transported into destination, can be inserted into by the gear shaping of fork truck In first fork truck slot 6210, now case lid 620 can drive casing 610 synchronously to move up, so as to separate casing 610 and bottom 630, Realize and come down in torrents out in gap of the dust stratification between casing 610 and bottom 630, reduce labor intensity.
Cooling processing is carried out to the dust stratification collected in dust stratification collecting box to realize, case lid 620 is also formed with water inlet, casing Drainage Division 6100 is provided with 610.Dust stratification is cooled by being passed through cooling water from water inlet, and arranged from Drainage Division 6100 Go out, it is possible to achieve cooling dust stratification effect.For example, the Drainage Division 6100 can be the osculum being formed on casing 610, or It can be the drainpipe for being formed at bottom half.
The dust stratification collecting box 600 is moved to eminence from lower to realize, lifting portion is provided with dust stratification collecting box 600 640.For example, the lifting portion 640 can be formed as being arranged at the suspension hook in each corner of dust stratification collecting box 600, hanged by crane It is hung on the suspension hook, it is possible to achieve dust stratification collecting box 600 is moved to eminence from lower.
For convenience of the movement of dust stratification collecting box 600, the bottom of dust stratification collecting box 600 is provided with roller 650.
Be described above the loose dust stratification device of industrial kiln and the loose dust stratification device of industrial kiln concrete structure and Operation principle, a kind of concrete structure of the glass substrate production kiln for the disengaging of above two dust removing tool is explained below.
As shown in figure 4, the disclosure provides a kind of glass substrate production kiln, including flue 1 and connected with the flue 1 Regenerator 2, wherein, formed with hole 3 of skimming on flue 1 and/or regenerator 2, door 4 of skimming, flue 1 are blocked in the hole 3 of skimming On the ratio of cross-sectional area of area and flue 3 in hole 3 of skimming be 1%-5%, the area in the hole 3 of skimming in regenerator 2 and The ratio of the cross-sectional area of regenerator 2 is 0.5%-5%.
With the ratio of the cross-sectional area of flue 1 it is 1%-5% by the area design in the hole 3 of skimming on flue 1 due to being, It with the ratio of the cross-sectional area of regenerator 2 is 0.5%-5% to be by the area design in the hole 3 of skimming in regenerator 2.I.e., just Ensure that the loose dust stratification device of above-mentioned industrial kiln and industrial kiln dust exhaust apparatus can pass in and out flue and regenerator. So, more than 90% can be reduced by each taking off the area of cinder hole, and 90% can be reduced hence into the outside air amount in kiln More than.Further, since only need opening one to take off cinder hole when clearing up dust stratification every time, after appropriate sealing protection measure is taken, Even more so that reach negligible degree into the air capacity in kiln.Wherein sealing protection measure for example can be, Clog heat-preservation cotton between the loose dust stratification device of industrial kiln and the gap for taking off cinder hole, or in industrial kiln dust exhaust apparatus and Take off between the gap of cinder hole and clog heat-preservation cotton.
For example, the area for taking off cinder hole of regenerator of the prior art is generally 1.5m × 2m=3 ㎡, carried using the disclosure For glass substrate production kiln after, the area for taking off cinder hole in its regenerator is 0.3m × 0.3m=0.09 ㎡, 0.09/3 =0.03=3%.The i.e. new area for taking off cinder hole accounts for the 3% of the original area for taking off cinder hole, in theory, after an opening of skimming, outside The inlet of boundary's air reduces 1-3%=97%, can be ignored substantially, and this is not accounted in operating process also in addition, Heat-preservation cotton pay the seam is taken further to reduce the effect of intake.
So, it is directly proportional to the area for taking off cinder hole due to entering the air capacity in kiln, can be notable when draft is constant Ground reduces the area for taking off cinder hole.Therefore during kiln dust stratification is cleared up, from taking off in cinder hole the air that enters in kiln Amount can be reduced significantly, avoid having undesirable effect the melting process and glass substrate product quality of kiln.
Further to ensure the melting process of the product quality of glass substrate and kiln, area and the flue 1 in hole 3 of skimming The ratio of cross-sectional area be 1.5%-3%.
It is each in flue to be removed using the loose dust stratification device of above-mentioned industrial kiln and industrial kiln dust exhaust apparatus The dust stratification of opening position, as shown in figure 5, hole 3 of skimming is including spaced multiple along the length direction of flue 1.
For example, the quantity for taking off cinder hole can be 1 to 3, but it is not limited to 3.Specifically, the two neighboring cinder hole taken off Distance can be 300-1500mm.Wherein, the determination of amount principle for taking off cinder hole is according to the loose dust stratification device of industrial kiln Enter with industrial kiln dust exhaust apparatus depending on the scope of activities in flue.
The maximum length of cinder hole, the size of Breadth Maximum are taken off between 100-300mm × 100-300mm, takes off cinder hole The design principle of maximum length and greatest width dimension is according to the loose dust stratification device of above-mentioned industrial kiln and industrial kiln The size of the outline of dust exhaust apparatus.For example, in industrial kiln dust exhaust apparatus, can be according to the external diameter size of endothermic tube 30 It is determined that.The diameter of the endothermic tube 30 is not limited within 300mm typically within 300mm.The above-mentioned loose product of industrial kiln The design principle of the size of the outline of apparatus for ash and industrial kiln dust exhaust apparatus be the loose dust stratification device of industrial kiln and The power size of industrial kiln dust exhaust apparatus, dust stratification vibrated loose decomposition after granular size and endothermic tube refrigerating capacity Etc. factor.
Further to ensure the melting process of the product quality of glass substrate and kiln, the area in hole 3 of skimming and accumulation of heat The ratio of the cross-sectional area of room 2 is 1%-3%.
It is each in regenerator to be removed using the loose dust stratification device of above-mentioned industrial kiln and industrial kiln dust exhaust apparatus The dust stratification of individual opening position, as shown in figure 5, hole 3 of skimming is including spaced multiple along the length direction of regenerator 2.
To adapt to the shape of the outline of the loose dust stratification device of above-mentioned industrial kiln and industrial kiln dust exhaust apparatus, take off Cinder hole 3 is formed as circular hole or square hole.
Further, be formed as the good product quality of glass substrate of guarantee and the melting process of kiln, hole 3 of skimming Square hole, the square length of side are 100mm to 400mm.
Because the dust stratification at the flue shutter 6 of flue 1 is accumulated more, the hole 3 of skimming on flue 1 is close to flue shutter 6 Set.
In addition, as shown in figure 4, above-mentioned flue 1 can include the flue collector 1a that is connected with chimney 5, and with flue collector 1a Multiple by-pass flue 1b of connection.That is, taking off cinder hole can be formed on flue collector 1a and by-pass flue 1b simultaneously.
Therefore, when clearing up the high temperature bonding dust stratification in Industrial Stoves, door of skimming is first turned on, industrial kiln is loose Dust stratification device through taking off cinder hole, and by the loose dust stratification device by high temperature bond dust stratification it is loose be particle dust.Then by work Industry kiln is taken out from taking off in cinder hole with loose dust stratification device, and the loose dust stratification device of industrial kiln is passed through through cinder hole is taken off Particle dust is pumped in dust stratification collecting box 600 by the loose dust stratification device of industrial kiln.When from one of Industrial Stoves Take off in cinder hole after cleaning out supply and back oil pipe dust stratification, close door of skimming.Then open close to another door of skimming, repeat it is above-mentioned Operation, you can in the case where having little influence on burning process and glass substrate quality, quickly clear up Industrial Stoves safely Interior high-temperature deposition.
The preferred embodiment of the disclosure is described in detail above in association with accompanying drawing, still, the disclosure is not limited to above-mentioned reality The detail in mode is applied, in the range of the technology design of the disclosure, a variety of letters can be carried out to the technical scheme of the disclosure Monotropic type, these simple variants belong to the protection domain of the disclosure.
It is further to note that each particular technique feature described in above-mentioned embodiment, in not lance In the case of shield, can be combined by any suitable means, in order to avoid unnecessary repetition, the disclosure to it is various can The combination of energy no longer separately illustrates.
In addition, it can also be combined between a variety of embodiments of the disclosure, as long as it is without prejudice to originally Disclosed thought, it should equally be considered as disclosure disclosure of that.

Claims (9)

1. a kind of glass substrate production kiln, including flue (1) and the regenerator (2) that is connected with the flue (1), its feature exist In formed with cinder hole (3) is taken off on the flue (1) and/or the regenerator (2), this, which is taken off, blocks door of skimming in cinder hole (3) (4), the ratio of the area for taking off cinder hole (3) on the flue (1) and the cross-sectional area of the flue (1) is 1%-5%, described The ratio of the area for taking off cinder hole (3) and the cross-sectional area of the regenerator (2) in regenerator (2) is 0.5%-5%.
2. glass substrate production kiln according to claim 1, it is characterised in that the area for taking off cinder hole (3) with The ratio of the cross-sectional area of the flue (1) is 1.5%-3%.
3. glass substrate production kiln according to claim 2, it is characterised in that the cinder hole (3) of taking off is included along institute The length direction for stating flue (1) is spaced multiple.
4. glass substrate production kiln according to claim 1, it is characterised in that the area for taking off cinder hole (3) with The ratio of the cross-sectional area of the regenerator (2) is 1%-3%.
5. glass substrate production kiln according to claim 4, it is characterised in that the cinder hole (3) of taking off is included along institute The length direction for stating regenerator (2) is spaced multiple.
6. the glass substrate production kiln according to claim 2 or 4, it is characterised in that the cinder hole (3) of taking off is formed as Square hole, the square length of side are 100mm to 400mm.
7. glass substrate production kiln according to claim 1, it is characterised in that the cinder hole (3) of taking off is formed as round Hole or square hole.
8. glass substrate production kiln according to claim 1, it is characterised in that take off cinder hole on the flue (1) (3) set close to flue shutter (6).
9. glass substrate production kiln according to claim 1, it is characterised in that the flue (1) includes and chimney (5) flue collector (1a) of connection, and the multiple by-pass flues (1b) connected with the flue collector (1a).
CN201720310024.6U 2017-03-27 2017-03-27 Glass substrate production kiln Active CN206654837U (en)

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Effective date of registration: 20190711

Address after: 050035 Pearl River Avenue 377, Shijiazhuang High-tech Zone, Hebei Province

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Patentee after: Shijiazhuang Xu Xin Photoelectric Technology Co., Ltd.

Co-patentee after: Tungsu Group Co., Ltd.

Address before: 100070 Room 266, Building 9, Haiying Road, Science City, Fengtai District, Beijing

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Patentee before: Dongxu Technology Group Co., Ltd.