CN206646108U - A kind of complete production unit of fermentation tank and ferment - Google Patents
A kind of complete production unit of fermentation tank and ferment Download PDFInfo
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- CN206646108U CN206646108U CN201720397669.8U CN201720397669U CN206646108U CN 206646108 U CN206646108 U CN 206646108U CN 201720397669 U CN201720397669 U CN 201720397669U CN 206646108 U CN206646108 U CN 206646108U
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Abstract
A kind of complete production unit of fermentation tank and ferment is the utility model is related to, belongs to fermentation arts.The complete production unit includes CIP cleaning devices, installation for fermenting, water circle device, bactericidal unit and blow-off line.Installation for fermenting includes the first time fermentation tank and second of fermentation tank of connection；CIP cleaning devices connect with above-mentioned two classes fermentation tank, and second of fermentation tank connects with bactericidal unit, and above-mentioned two classes fermentation tank and bactericidal unit connect with blow-off line；Water circle device connects with first time fermentation tank and forms circulation line between first time fermentation tank and water circle device.The filtration members that accommodating chamber is separated into the first chamber connected with charging aperture and the second chamber connected with discharging opening are provided with the tank body of second of fermentation tank, filtration members have hole.Therefore second of fermentation tank can realize the slag-liquid separation of tunning automatically, it is easy to extract the stoste of ferment.The complete production unit of above-mentioned ferment is simple in construction, and production cost is relatively low, fermentation process safety and sanitation.
Description
Technical field
It the utility model is related to fermentation arts, and the complete production unit of more particularly to a kind of fermentation tank and ferment.
Background technology
At present, modern society's dog-eat-dog, rhythm of life are accelerated, and environmental pollution, the age increases, and can all cause in human body
Ferment is reduced.When internal ferment effect it is weak or reduce, may result in human body and various symptoms occur.
Due to zymosthenic unicity, these diseases are prevented and treated, we must absorb more from meals
Ferment, and food can be destroyed the ferment in food again after high temperature, finishing.In addition, existing ferment generation work
Skill is complex, and controllability is not high, and fermentation period can not be continuous, and ferment obtained by fermentation yields poorly, be of poor quality.To make ferment
Food more conforms to modern to the diversity of nutritional need, balance and is easy to absorbability, and either traditional handicraft is still existing
Foundry skill stills need further to improve.
Utility model content
The purpose of this utility model is to provide a kind of fermentation tank, and it can realize the slag-liquid separation of tunning, be easy to
Extract the stoste of ferment.
Another object of the present utility model is to provide a kind of complete production unit of the ferment including above-mentioned fermentation tank, is somebody's turn to do
Complete production unit is simple in construction, and production cost is relatively low, fermentation process safety and sanitation.
The utility model solves its technical problem using following technical scheme to realize：
The utility model proposes a kind of fermentation tank, and it includes tank body, and tank body has charging aperture, discharging opening and accommodating chamber, holds
Chamber of receiving is connected with charging aperture and discharging opening, and filtration members are provided with tank body, and accommodating chamber is separated into by filtration members to be connected with charging aperture
The first logical chamber and the second chamber connected with discharging opening, filtration members have the hole of the first chamber of connection and the second chamber.
Further, in the utility model preferred embodiment, tank body is provided with reductor, motor, agitating device and exhaled
With merging for driving agitating device to rotate, agitating device stretches into the first intracavitary for haustorium, reductor and motor；Respirator is arranged at
Tank body simultaneously is used to make to communicate with air in tank body.
The utility model also proposes that a kind of complete production unit of ferment, including CIP cleaning devices, installation for fermenting, water follow
Loop device, bactericidal unit and blow-off line.
Installation for fermenting includes first time fermentation tank and second of fermentation tank；First time fermentation tank and second of fermentation tank connect
It is logical.
CIP cleaning devices connect with first time fermentation tank and second of fermentation tank, second of fermentation tank and bactericidal unit
Connection, first time fermentation tank, second of fermentation tank and bactericidal unit connect with blow-off line.
Water circle device connects with first time fermentation tank and forms circulation pipe between first time fermentation tank and water circle device
Road.
Second fermentation tank be the utility model proposes above-mentioned fermentation tank.
Further, in the utility model preferred embodiment, set between first time fermentation tank and second of fermentation tank
There is solid pump.
Further, in the utility model preferred embodiment, water circle device include raw water tank, hot water cyclesystem and
Cold water circulating system, raw water tank connect with first time fermentation tank and form circulation line between first time fermentation tank and raw water tank,
Hot water cyclesystem and cold water circulating system connect circulation line.
Further, in the utility model preferred embodiment, bactericidal unit includes sterilizer, and sterilizer is sent out with second
Fermentation tank connects.
Further, in the utility model preferred embodiment, complete production unit also includes article-storage device, article-storage device
Including the first preserving jar, the first preserving jar connects with sterilizer.
Further, in the utility model preferred embodiment, article-storage device also includes the second preserving jar, the second preserving jar
It is communicated in the pipeline for connecting second of fermentation tank and sterilizer.
Further, in the utility model preferred embodiment, the first preserving jar is communicated with aseptic filler, complete production
Equipment also includes labelling machine.
Further, in the utility model preferred embodiment, complete production unit also includes rubbish collecting device, waste
Collection device connects with the blow-off line.
The beneficial effect of complete production unit for the ferment that the utility model preferred embodiment provides is：CIP cleaning devices
The various complete production units that can not only be cleaned in embodiment, and the microorganism in production process can also be controlled.Water circulation fills
Put and can be achieved to handle the temperature control of first time fermentation tank, the temperature for making to ferment for the first time is maintained in the range of 10 DEG C -14 DEG C, to protect
The preferable effect of barrier fermentation for the first time.Bactericidal unit can not only sterilize to each apparatus before fermentation, to ensure to ferment
During be not in miscellaneous bacteria influence fermentation process；In addition, can also sterilization processing be carried out to the ferment after fermentation, to meet various countries
To the requirement of ferment product total plate count in mark, and ferment color, mouthfeel and nutritional ingredient after sterilization is set to reach optimal
State.Blow-off line can avoid caused waste liquid in production process, waste gas or waste residue the like waste pollution environment.
The filtration members contained by second of fermentation tank in the complete production unit of fermentation tank namely ferment can be to secondary fermentation
Ferment slag liquid mixture in tank is separated, to facilitate the stoste of extraction ferment.
Therefore, the complete production unit of the ferment in the present embodiment is simple in construction, and production cost is relatively low, fermentation process safety
Health.Second of fermentation tank can realize the slag-liquid separation of tunning, be easy to extract the stoste of ferment.
Brief description of the drawings
, below will be to required use in embodiment in order to illustrate more clearly of the technical scheme of the utility model embodiment
Accompanying drawing be briefly described, it will be appreciated that the following drawings illustrate only some embodiments of the present utility model, therefore should not be by
Regard the restriction to scope as, for those of ordinary skill in the art, on the premise of not paying creative work, may be used also
To obtain other related accompanying drawings according to these accompanying drawings.
Fig. 1 is the structural representation of the complete production unit for the ferment that the utility model embodiment provides；
Fig. 2 is the structural representation for second of fermentation tank that the utility model embodiment provides；
Fig. 3 is structural representation of the filtration members of the utility model embodiment offer under the first visual angle；
Fig. 4 is the structural representation for the first time fermentation tank that the utility model embodiment provides.
Icon：The complete production unit of 100- ferment；10-CIP cleaning devices；20- installation for fermentings；21- ferments for the first time
Tank；The receiving portions of 211- first；The receiving portions of 213- second；Second of fermentation tank of 23-；25- solid pumps；231- tank bodies；232- is accommodated
Chamber；The chambers of 2321- first；The chambers of 2323- second；233- filtration members；234- holes；235- reductors；236- motors；237- stirring dresses
Put；238- respirators；30- water circle devices；31- raw water tanks；33- hot water cyclesystems；35- cold water circulating systems；40- sterilizes
Device；41- sterilizers；50- blow-off lines；60- article-storage devices；The preserving jars of 61- first；The preserving jars of 63- second；The sterile fillings of 70-
Installation；80- labelling machines；90- cartons；95- rubbish collecting devices.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer
Accompanying drawing in type embodiment, the technical scheme in the embodiment of the utility model is clearly and completely described.Obviously, retouched
The embodiment stated is the utility model part of the embodiment, rather than whole embodiments.Generally here described in accompanying drawing and
The component of the utility model embodiment shown can be configured to arrange and design with a variety of.
Therefore, the detailed description of the embodiment of the present utility model to providing in the accompanying drawings is not intended to limit requirement below
The scope of the utility model of protection, but it is merely representative of selected embodiment of the present utility model.Based in the utility model
Embodiment, the every other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made, all
Belong to the scope of the utility model protection.
In description of the present utility model, it is necessary to explanation, term " on ", "left", "right", " vertical ", " interior ", " outer "
Deng instruction orientation or position relationship be based on orientation shown in the drawings or position relationship, or the utility model product use
When the orientation usually put or position relationship, be for only for ease of description the utility model and simplify and describe, rather than instruction or
Imply that signified device or element there must be specific orientation, with specific azimuth configuration and operation, therefore it is not intended that
To limitation of the present utility model.In addition, term " first " and " second " are only used for distinguishing description, and it is not intended that instruction or dark
Show relative importance.
In addition, the term such as term " vertical " is not offered as requiring part absolute upright, but can be slightly tilted.As " hung down
Directly " only refer to that its direction is more vertical with respect to for " level ", be not to represent that the structure must be completely vertical, but can
To be slightly tilted.
In description of the present utility model, it is also necessary to which explanation, unless otherwise clearly defined and limited, term " are set
Put ", " connection " should be interpreted broadly, for example, it may be being fixedly connected or being detachably connected, or be integrally connected；Can
To be mechanical connection or electrical connection；Can be joined directly together, can also be indirectly connected by intermediary, Ke Yishi
The connection of two element internals.For the ordinary skill in the art, with concrete condition above-mentioned term can be understood at this
Concrete meaning in utility model.
It is specifically described with reference to embodiments.
Ferment raw material in the present embodiment can for example include at least one of water fruits and vegetables or Chinese medicine.Wherein, Chinese medicine
Such as can be matrimony vine etc., fruit such as can be strawberry, blueberry, apple and pears, vegetables for example can be cucumber, asparagus lettuce,
Celery and tomato etc..But what deserves to be explained is the stem vegetables in vegetables is more suitable for the utility model compared with leaf vegetables
Ferment preparation method in embodiment.
When selecting ferment raw material, it is preferred that no decayed fruit can be chosen, without mould fruit, the fresh feed without rotten leaf.Using matrimony vine as
Example, new fresh fructus lycii is won, and the bundle rate control of matrimony vine can be controlled in the scope not less than 85% less than 10%, maturity
It is interior, to ensure fermented quality, avoid fermentation failure or effect poor.
Precooling and cleaning are carried out to the ferment raw material picked out.Because the temperature of ferment raw material time of picking is general higher, therefore
The advanced row precooling of ferment raw material that can be will be singled out, namely precooling is carried out before ferment raw material mixes with sugar, then carry out again clear
Wash.To save labour, ferment raw material can directly be put into cleaning equipment and clean by cleaning, and water used in cleaning process is preferably to meet
The purified water of national water purification standard.Optionally, such as 8 DEG C -18 DEG C of the above-mentioned ferment raw material of water precooling, its purpose can be used
It is：On the one hand ferment raw material can be dropped to room temperature, such as 8 DEG C -18 DEG C, avoided because ferment material temperature is higher, and by its temperature
Bring into cleaning equipment, influence the performance of cleaning equipment；On the other hand cool also with the water under above-mentioned temperature conditionss
The impurity such as the dust on ferment raw material surface capable of washing.In addition, in order that cleaning performance more preferably, in cleaning process, can add fruit
Vegetable washings.Further, to remove the fruits and vegetables washings of residual, ferment raw material can use pure water again after cleaning equipment is departed from
It is rinsed.
Still existing after being cleaned because of ferment raw material has phenomena such as bacterium, in consideration of it, to ensure later stage fermentation effect, this reality
Apply example can also be sterilized and be air-dried its surface moisture to the ferment raw material after cleaning, and then enter back into first time fermentation tank
21.On the one hand aforesaid operations can remove miscellaneous bacteria, on the other hand can also avoid providing the water ring needed for growing for varied bacteria growing breeding
Border.
Fig. 1 is refer to, the complete production unit 100 that the ferment used in ferment is prepared in the present embodiment cleans including CIP
Device 10, installation for fermenting 20, water circle device 30, bactericidal unit 40 and blow-off line 50.
Wherein, installation for fermenting 20 includes first time fermentation tank 21 and second of fermentation tank 23, and first time fermentation tank 21 with
Second of fermentation tank 23 connects.
CIP cleaning devices 10 connect with installation for fermenting 20, namely CIP cleaning devices 10 respectively with first time fermentation tank 21 and
Second of fermentation tank 23 connects.Second of fermentation tank 23 connects with bactericidal unit 40, secondly, the first time hair in installation for fermenting 20
Fermentation tank 21 can also connect with bactericidal unit 40.First time fermentation tank 21, second of fermentation tank 23 and bactericidal unit 40 are and blowdown
Pipeline 50 connects.
Water circle device 30 connects with first time fermentation tank 21, and between first time fermentation tank 21 and water circle device 30
Form circulation line.
Please with reference to Fig. 1 and Fig. 2, second of fermentation tank 23 includes tank body 231, tank body 231 have accommodating chamber 232 and
Discharging opening and charging aperture, charging aperture are located at the top of tank body 231, and discharging opening is located at the bottom of tank body 231, and accommodating chamber 232 is with entering
Material mouth connects with discharging opening.Filtration members 233 are provided with tank body 231, accommodating chamber 232 is separated into the first chamber by filtration members 233
2321 and second chamber 2323, wherein the first chamber 2321 connects charging aperture, the second chamber 2323 connection discharging opening.Filtration members 233 are with holding
Chamber 232 of receiving can be fixedly connected, or be detachably connected.Fig. 3 is refer to, filtration members 233 have the first chamber of connection
2321 and second chamber 2323 hole 234.The aperture in the hole 234 is unsuitable excessive, to avoid the less particulate matter of particle diameter from passing through hole 234
Enter in the second chamber 2323.
Optionally, above-mentioned filtration members 233 for example can be filter screen, and filter screen can be made using metal material, such as not
Steel food-grade 304 of becoming rusty steel, or other erosion-resisting food-grade materials of energy, such as food grade plastic.Set in the present embodiment
Filter part 233 can prevent the fermentation solid thing of bulky grain from entering the second chamber 2323 and enter follow-up technological process, be arranged to filter screen
Short grained fermentation solid thing can be avoided to enter the second chamber 2323 again and enter follow-up technological process, without being separately provided
Filter plant, reduce filter and input cost.
In addition, second of fermentation tank 23 is also provided with reductor 235, motor 236, agitating device 237 and respirator
238.Wherein, with merging for driving agitating device 237 to rotate, agitating device 237 stretches into first for reductor 235 and motor 236
In chamber 2321.Agitating device 237 is stirred the fermentate in the first chamber 2321 under the driving of reductor 235 and motor 236
Mix.Respirator 238 is arranged at tank body 231 and for making to communicate with air in tank body 231, namely the chamber of respirator 238 and first
2321 connect and stretch out the tank body 231 of second of fermentation tank 23.Fig. 4 is refer to, first time fermentation tank 21 can also be provided with
State reductor 235, motor 236, agitating device 237 and respirator 238.In addition, first time fermentation tank 21 is compared with second of fermentation tank
For 23, the former is double-decker, and the latter is single layer structure.First time fermentation tank 21 includes the first receiving portion 211 and second and held
Receive portion 213, the second receiving portion 213 is sheathed on outside the first receiving portion 211, wherein, the first receiving portion 211 is used to accommodate fermentate
Matter, the second receiving portion 213 is used for the water for accommodating the offer of water circle device 30, to carry out temperature control to first time fermentation tank 21.
It is preferred that above-mentioned water circle device 30 can include raw water tank 31, hot water cyclesystem 33 and cold water circulating system
35, raw water tank 31 connects with first time fermentation tank 21, and forms circulation line between first time fermentation tank 21 and raw water tank 31,
Hot water cyclesystem 33 connects above-mentioned circulation line with cold water circulating system 35.When one time fermentation tank needs cooling, raw water
Water in tank 31 is cooled down by cold water circulating system 35, is then fermented for the first time from cold water circulating system 35 through pipeline flow-direction
Second receiving portion 213 of tank 21 simultaneously cools to first time fermentation tank 21；When one time fermentation tank needs heating, raw water tank 31
In water heated by hot water cyclesystem 33, then from hot water cyclesystem 33 through pipeline flow-direction first time fermentation tank 21
The second receiving portion 213 and first time fermentation tank 21 is heated up.What deserves to be explained is the liquid in raw water tank 31 is not limited to
Water, or other liquid reagents that can arbitrarily realize the temperature control function such as one time fermentation tank is cooled or heated up.
Bactericidal unit 40 includes sterilizer 41, and the sterilizer 41 also has the function of steam generator concurrently.The utility model is real
Applying the sterilizer 41 in example can connect with first time fermentation tank 21, second of fermentation tank 23 and article-storage device 60 respectively.
In addition, the complete production unit 100 of above-mentioned ferment also includes article-storage device 60, article-storage device 60 includes the first storing
Tank 61, the first preserving jar 61 are connected with sterilizer 41, and the first preserving jar 61 is installed on after sterilizer 41, the sterilized machine of ferment
It is stored in again in the first preserving jar 61 after 41 sterilizings.
Optionally, article-storage device 60 also includes the second preserving jar 63, and the second preserving jar 63 is communicated in with connecting
The pipeline of secondary fermentation tank 23 and sterilizer 41, namely the second preserving jar 63 positioned at second fermentation tank 23 and sterilizer 41 it
Between.In this case, the ferment in second of fermentation tank 23 can be first stored in the second preserving jar 63, then further according to being actually needed
Ferment in second preserving jar 63 is transported to sterilizer 41 and carries out sterilization treatment.
In addition, the first preserving jar 61 in the complete production unit 100 of ferment can also be communicated with aseptic filler 70, and on
The complete production unit 100 for stating ferment may also include labelling machine 80, and labelling machine 80 is arranged at after aseptic filler 70.To avoid
Caused waste liquid in production process, waste gas or waste residue the like waste pollution environment, the complete production of the ferment in the present embodiment
Equipment 100 can also include rubbish collecting device 95, and the rubbish collecting device 95 connects with blow-off line 50.
Hold, the ferment raw material after sterilization is mixed with sugar, and is fermented under the conditions of existing for fermented bacterium in first time
Fermented for the first time in tank 21, obtain first time tunning.When ferment raw material is the isometric larger material of apple or pears, it is
Ferment effect is improved, cutting processing is preferably carried out to it, such as 1-2cm Fang Ding can be cut into.
It is preferred that before ferment raw material enters first time fermentation tank 21, first to including installation for fermenting 20, bactericidal unit 40
And the complete production unit 100 of the ferment including article-storage device 60 carries out CIP cleanings.Now, CIP cleaning devices 10 not only with
Installation for fermenting 20 connects, and is also connected with bactericidal unit 40 and article-storage device 60.CIP cleaning can not only cleaning robot, but also
Microorganism can be controlled.To improve cleaning performance, CIP can be cleaned and be engaged with acid-alkali washing.Acid-alkali washing tries mainly by chemistry
Clean result is played in agent, and the detergent generally selected includes acid, alkalis and sterilizing detergent.Wherein, acid, alkalis energy
Microorganism is all killed, and it is preferable to organic matter elimination effect, and specifically, bases detergent is to containing the higher thing of protein
Matter acts on preferably removal, and acids detergent then can remove other dirts that bases detergent can not remove.As can
Selection of land, the CIP cleanings in the present embodiment can be as follows：First installation for fermenting 20, bactericidal unit 40 and article-storage device 60 are carried out
First time clear water cleans, and the number of first time clear water cleaning for example can be 3 times.Then acid, alkali cleaning are carried out again, when acid cleans
Acid elution agent used for example can be the hydrochloric acid solution or sulfuric acid solution that volumetric concentration is 3/1000ths, and alkali is used when cleaning
Alkalis for example can be the caustic soda that volumetric concentration is 3/1000ths.Then, then second of clear water cleaning is carried out, second clear
The number of water cleaning for example can also be 3 times.
After cleaning, sterilizer 41 can be used as steam generator, by water vapour of the temperature not less than 110 DEG C to including first
The pipeline and pump connected between secondary fermentation tank 21, second of fermentation tank 23, article-storage device 60 and each apparatus carries out disinfection
And sterilization, sterilization and the time to sterilize are, for example, 13-18min.To first time fermentation tank 21 and second of fermentation tank 23, vapor
Can enter from Qi Xiakou, it is suitable for reading go out, and ensure that disinfection of the first time fermentation tank 21 before feeding intake is thorough.Needed after sterilization to equipment
Cooled, temperature fall time is for example minimum to be not less than 48h, to ensure that equipment is respectively provided with normal service behaviour.Optionally,
The temperature of first time fermentation tank 21 can be down to 10-14 DEG C, the temperature and ferment of the first time fermentation tank 21 in this temperature range
The temperature difference of raw material is little, and ferment effect is more preferably.
Optionally, sugar and ferment the raw material vertical alternating layer paving in mixing in the present embodiment, namely sent out in first time
It for example can from the bottom to top replace in fermentation tank 21 and lay.Specifically, can be as follows：Orlop paving in first time fermentation tank 21
If one layer of sugar, the first sugar layer is formed, then lays one layer of ferment raw material on the surface of the first sugar layer, forms the first ferment raw material
Layer；Then the second sugar layer is laid on the first ferment raw material layer surface, lays the second ferment raw material layer on the second sugar layer surface, successively
Go down.Optionally, the thickness of every layer of sugar layer can be 5-8cm, and the thickness of every layer of ferment raw material can also be 5-
8cm。
Wherein, sugar can for example include one kind in white granulated sugar and brown sugar, and sugar and the weight of ferment raw material can be with than preferably
For 0.4-0.6:1, optimal proportion can be 0.5:1, the sugar under this optimal proportion can provide the nutrition of optimised quantity for fermented bacterium
Material, such as C sources, and then its ferment effect to ferment raw material is set to reach optimal.In addition, sugar can also include it is other arbitrarily can be with
As the glucide in Food fermentation processes, such as maltose, mannose and arabinose.
Further, the fermented bacterium in the present embodiment can be only the endophyte of ferment raw material, can also also wrap simultaneously
Include external source strain.When fermented bacterium is external source strain, it can include lactic acid bacteria, it is preferred that above-mentioned lactic acid bacteria can be protected
Add the composite bacteria of Leah lactic acid bacteria and thermophilic lactic acid bacteria.Optionally, lactic acid bacteria and the part by weight of ferment raw material such as may be used
Think 0.05-0.15:1000, optimal, weight ratio is 0.1:100.When fermented bacterium is only endophyte, endophyte for example may be used
With including bacillus being grown in above-mentioned ferment raw material etc..
After ferment raw material, sugar and fermented bacterium is contained simultaneously in first time fermentation tank 21, by first time fermentation tank 21
Charging aperture is closed, and carries out first time fermentation.The 50-70 it is preferred that fermentation for the first time can for example ferment under conditions of 10 DEG C -14 DEG C
My god, preferably 60 days.In first time fermentation process, such as can be weekly with 50rpm/min rotating speed to mixed zymogen
At least once, each mixing time is 2-4min for material and sugar stirring.Specifically, fermentation 7 days or so for the first time, first time fermentation tank
Sugar in 21 then starts progressively to melt, and ferment raw material starts extracted liquid, can now open the stirring in first time fermentation tank 21
Device 237, the material in first time fermentation tank 21 is stirred.According to real attenuation situation, can batch (-type) first time is sent out
Material in fermentation tank 21 is repeatedly stirred, so that fermented bacterium is sufficiently mixed with sugar and zymotic fluid, is maximized and is improved fermentation effect
Fruit.
Because of first time, the temperature of fermentation is optimal in 10 DEG C -14 DEG C, especially 12 DEG C, but due to stirring or machine in fermentation process
The running of device itself, it can elevate the temperature.Therefore the present embodiment can be carried out in first time fermentation process to first time fermentation tank 21
Temperature control processing, i.e., when the temperature of tank body 231 is higher than 10 DEG C -14 DEG C (especially summer), that is, start cold water circulating system 35, pass through
Cold water is fed through first time fermentation tank 21 by transport pipeline, and it is cooled down；When the temperature of tank body 231 is less than 10 DEG C -14 DEG C
When (especially winter), that is, start hot water cyclesystem 33, heated water by electrical heating or the heating of other energy, and through transport
Hot water is delivered to first time fermentation tank 21 by pipeline, so as to be heated to it.Thus, according to the temperature to first time fermentation tank 21
Controlled in real time, it is 10 DEG C -14 DEG C to ensure fermentation temperature, so as to can ensure that whole year continuously ferments production.To save labour, carry
High fermentation efficiency, first time fermentation tank 21 can be to automate fermentation tank, the stirring in control and fermentation process to temperature
Carry out Automated condtrol.
In first time fermentation process, acid-base value change, volatile acid etc. are detected.After testing, ferment raw material is through feeding intake
Start within 14-16 days or so to ferment after to first time fermentation tank 21, initially enter the boiling fermentation phase within 30 days or so, the period fermented
Journey can also produce a large amount of gases；When fermentation was to 45 days, fermentation gas starts to weaken, and the boiling fermentation phase terminates and enters slowly hair
It is the ferment stage, about faint in 60 days or so the fermentation gas that ferment, this stage is arranged to the terminal of fermentation for the first time.
Due to implementing the measures such as temperature control in first time fermentation tank 21, avoid and easily produce miscellaneous bacteria initial stage in fermentation
Or breed bacteria causes to contaminate the risk of tank.Further, the first time tunning in fermentation termination stage first time is fallen
Tank carries out second into second of fermentation tank 23 and fermented, and obtains ferment.It is preferred that first time tunning can be disposable
Tank switching is into second of fermentation tank 23.Specifically, it is provided with solid pump between first time fermentation tank 21 and second of fermentation tank 23
25, start solid pump 25, the first time tunning in first time fermentation tank 21 then directly conveys under the pump pressure of solid pump 25
Into second of fermentation tank 23, first time tunning and air contact are avoided.Second of fermentation tank 23 can for example use single
Layer tank, reduce equipment investment and preferable ferment effect can be maintained.
The number ratio of first time fermentation tank 21 and second of fermentation tank 23 such as can be preferably 1 in the present embodiment:2, the
The volume ratio of one time fermentation tank 21 and second of fermentation tank 23 such as can also be 1:2.Specifically, such as first time fermentation tank 21
It can be 2, second of fermentation tank 23 can be 4, and the volume of each second of fermentation tank 23 is fermented for the first time to be each
Twice of the volume of tank 21, thus, can be by 2 one time fermentation tanks when the first tunning enters second of fermentation tank 23
First time tunning simultaneously tank switching into 1 second of fermentation tank 23, can not only save equipment investment and operating cost,
And fermentate and air contact are avoided, preferable ferment effect can be maintained.
Optionally, second of fermentation time is, for example, 170-190 days, preferably 180 days, this preferred fermentation time with
Fermentation for the first time can coordinate for preferable 60 days realizes continuous production.The temperature of interior fermentation is normal during second of fermentation
For temperature, namely more other normal fermentations, it may be unnecessary to constant temperature.It is preferred that the normal temperature temperature of second of fermentation is preferably -10
DEG C -38 DEG C, but also can be according to different regions and the actual temp of Various Seasonal, such as less than -10 DEG C or higher than 38 DEG C, carry out
Second of fermentation under corresponding temperature.What deserves to be explained is to ensure that fermentation process has preferable ferment effect, and make fermentation
Strain keeps greater activity, also preferably can be right when the normal temperature temperature of above-mentioned second of fermentation is more than 40 DEG C or less than -10 DEG C
Yeasting carries out suitably cooling or appropriate heating, to temperature in -10 DEG C of -38 DEG C of scopes.Therefore, second of fermentation can be not required to
Want ferment at constant temperature.It is the environment for simulating microorganism nature normal temperature growth that this second, which ferments, and normal temperature is closer to human body
Body temperature, ferment product, more conducively absorption of human body obtained by fermentation under this temperature range, and the stability of product quality is more preferable, mouth
Feel also more preferably.Through experiment, the first time tunning in second of fermentation tank 23 ferments 6 months under conditions of -10 DEG C -38 DEG C
Left and right, its mouthfeel, color, pH, microorganism and nutritional ingredient etc. is optimal.By taking matrimony vine ferment as an example, the matrimony vine ferment under this period
Plain sweet mouthfeel is moderate；If it is fermented with brown sugar, its color is dark red or dark red, if it is fermented with white sugar, its color is
Maroon is amber；PH value slant acidity；Microorganism and nutritional ingredient meet《GB/T 5009.11-2003》、《GB/T
5009.12-2010》、《GB/T 5009.15-2003》、《GB/T 5009.17-2003》、《GB/T 5009.90-2003》、
《GB/T 5009.91-2003》With《GB/T 22221-2008》Etc. the requirement in standard.Hold, ferment raw material is through the of 2 months
After one time fermentation and second of 6 months fermentation, you can reach requirement of dispatching from the factory.
Number proportioning by first time fermentation tank 21 and second of fermentation tank 23 is preferably 1:2, it sets reason to be：Ferment
Plain raw material first time fermentation time in first time fermentation tank 21 is 2 months, second of fermentation in second of fermentation tank 23
Time is 6 months, by 10 months 1 year continuous productions, is used for overhaul of the equipments, cleaning and preparation etc. within remaining 2 months.Namely first
Secondary fermentation tank 21 can be carried out continuously the first time fermentation of annual 5 batch, since the 5th Batch fermentation of first time fermentation tank 21,
Ferment in second of fermentation tank 23 of 1st batch can dispatch from the factory.Thus, the quantity of secondary fermentation tank is arranged to send out for the first time
Twice of the quantity of fermentation tank 21,5 batches of ferment can be produced every year, realize continuous production.What deserves to be explained is to expand yield,
It is then 2 according to the number of second of fermentation tank 23 and first time fermentation tank 21:1 increase relevant device accordingly expands fermentation tank
Volume.
Because the fermentation semi-finished product of the same formula to be fermented in different vessels are combined, even if the hair in different vessels
The fermentation time of ferment semi-finished product is completely the same, but the new fermentation starting after being combined, and also more original fermentation is fainter.
Therefore when the first time fermentation ends in the one time fermentation tank in the present embodiment, that is, represent micro- life in first time fermentation tank 21
Thing activity terminate substantially or each microorganism between relation reach balance.When the first time fermentation in two first time fermentation tanks 21
When product merges, balance originally is broken, and is reactivated and is found new balance.On the one hand this method can make product variety more
Sample；Second aspect, second of fermentation is normal temperature fermentation so that microorganism more adapts to the activity under normal temperature state, more suitable
Answer and grown under natural environment；The third aspect, second of fermentation tank 23 is individual layer tank, is not required to temperature control, so as to reduce equipment investment, and
Second of zymotic fluid under normal temperature does not need temperature control, further reduces production cost；Fourth aspect, between continous way can be achieved not
Medium well is produced.
Optionally, fermentate can be stirred in second of fermentation process, so that fermentation is more uniform thorough.
Likewise, second of fermentation also carries out irregular detection to indexs such as microorganism and volatile acids.When in second of fermentation tank 23
It it is the end of second of fermentation during ferment raw material of the surface of liquid without suspension, namely when ferment raw material is all sunk in liquid
Point.
After second of fermentation ends, for convenience of the stoste of ferment is extracted, the ferment slag liquid in secondary fermentation tank can be mixed
Thing is separated, and the liquid after separation is transported into the first preserving jar 61 with liquid pump.Specifically, second of fermentation tank 23 is set
Liquid outlet is equipped with, liquid outlet connects with the second chamber 2323.It is preferred that the footpath of hole 234 in above-mentioned hole 234 is unsuitable excessive, need to meet can
To stop that particulate matter enters the second chamber 2323.Then the liquid ferment after the separation in the second chamber 2323 is then delivered to through liquid pump
In first preserving jar 61 or the second preserving jar 63.
It is preferred that the respirator 238 of first time fermentation tank 21 and second of fermentation tank 23 is with sterilizing in the present embodiment
Function, to realize the automatic air-exchanging of fermenting step and kill into the bacterium in the gas of fermentation tank.Meanwhile pneumostome is automatic
Ventilation can also eliminate the draught head in fermentation tank 231 and outside fermentation tank 231, you can it is vessels not under pressure to make fermentation tank, is reached
Fermented to normal pressure, realize fermentation process safety and sanitation.
Preferably, the liquid ferment of second of filtering gained of fermentation tank 23 is first delivered in the second preserving jar 63, is passed through
After index of correlation passed examination (such as nutriment detects), disinfection system is entered back into, to liquid condition in the second preserving jar 63
Ferment carry out sterilization processing, be then stored in again in the first preserving jar 61.As optional, sterilization processing can use superelevation
Temperature sterilization (UHT sterilizations), the method for disinfection is a kind of method for disinfection by very short time, such as at 135-150 DEG C
Under the conditions of sterilizing time only need 2-4s, the method for disinfection can keep the nutritional ingredient, color and mouthfeel of ferment not to change, and
Reduce the use of the food additives such as preservative.During sterilization, by liquid pump by the ferment of liquid condition in the second preserving jar 63
Element is transported to UHT high temperature instantaneous sterilization equipment.UHT sterilizations are selected, on the one hand disclosure satisfy that in each national standard to ferment product bacterium colony
The requirement of sum；Second aspect, product colour, mouthfeel and nutritional ingredient after being sterilized by UHT can reach optimum state；3rd
Aspect, UHT sterilizations are time-consuming short, can improve the economic benefit time ratio of ferment industrialized production.
Ferment is delivered in the first preserving jar 61 and stored again after being sterilized by UHT, for ease of transporting and selling,
The downstream of one preserving jar 61 is also provided with above-mentioned aseptic filler 70, labelling machine 80 and carton 90 etc., for being stored up to first
Ferment in thing tank 61 is packed.What deserves to be explained is the ferment liquid of second of fermentation gained of fermentation tank 23 also can be direct
Disinfection system is delivered to by liquid pump to be sterilized, and is then stored in the first preserving jar 61.
In summary, the ferment raw material in the present embodiment passes through solid pump after first time fermentation tank 21 ferments for the first time
25 effect enters to second of fermentation in second of fermentation tank 23.Wherein, fermentation is temperature controlled fermentation for the first time, and its temperature is by heat
Water circulation system 33 and cold water circulating system 35 are adjusted and controlled.Second of fermentation is normal temperature fermentation.In second of fermentation tank 23
The filtered part 233 of fermentate of gained is filtrated to get the stoste of ferment, and the sterilized device 40 of the stoste enters the first storage after sterilizing
In thing tank 61, then again through aseptic filler 70 is filling, labelling machine 80 is labelled and packed or be accommodated in carton 90 and dispatches from the factory.
Before ferment raw material enters installation for fermenting 20, sterilizer 41 is used as steam generator to involved by whole complete production unit
Device, pipeline and pump sterilized.Caused Litter is collected through blow-off line 50 in production process is thrown into waste receipts
In acquisition means 95.
Therefore, the complete production unit 100 of the ferment in the present embodiment is simple in construction, and production cost is relatively low, fermentation process
Safety and sanitation.Second of fermentation tank 23 can realize the slag-liquid separation of tunning, be easy to extract the stoste of ferment.
Embodiments described above is the utility model part of the embodiment, rather than whole embodiments.This practicality
The detailed description of new embodiment is not intended to limit claimed the scope of the utility model, but is merely representative of this reality
With new selected embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not making creation
Property work under the premise of the every other embodiment that is obtained, belong to the scope of the utility model protection.
Claims (10)
1. a kind of fermentation tank, it is characterised in that the fermentation tank includes tank body, and the tank body has charging aperture, discharging opening and appearance
Receive chamber, the accommodating chamber is connected with the charging aperture and the discharging opening, and filtration members, the filtering are provided with the tank body
The accommodating chamber is separated into the first chamber connected with the charging aperture and the second chamber connected with the discharging opening by part, described
Filtration members have the hole for connecting first chamber and second chamber.
2. fermentation tank according to claim 1, it is characterised in that the tank body is provided with reductor, motor, agitating device
And respirator, the reductor and the motor, with merging for driving the agitating device to rotate, the agitating device stretches into
First intracavitary；The respirator is arranged at the tank body and for making to communicate with air in the tank body.
A kind of 3. complete production unit of ferment, it is characterised in that including CIP cleaning devices, installation for fermenting, water circle device,
Bactericidal unit and blow-off line；
The installation for fermenting includes first time fermentation tank and second of fermentation tank；The first time fermentation tank is sent out with described second
Fermentation tank connects；
The CIP cleaning devices connect with the first time fermentation tank and second of fermentation tank, second of fermentation
Tank connects with the bactericidal unit, the first time fermentation tank, second of fermentation tank and the bactericidal unit with it is described
Blow-off line connects；
The water circle device connects with the first time fermentation tank and in the first time fermentation tank and the water circle device
Between form circulation line；
Second of fermentation tank is fermentation tank as claimed in claim 1 or 2.
4. the complete production unit of ferment according to claim 3, it is characterised in that the first time fermentation tank and second
Solid pump is provided between secondary fermentation tank.
5. the complete production unit of ferment according to claim 3, it is characterised in that the water circle device includes raw water
Tank, hot water cyclesystem and cold water circulating system, the raw water tank connected with the first time fermentation tank and in the first times
The circulation line is formed between fermentation tank and the raw water tank, the hot water cyclesystem and the cold water circulating system connect
The circulation line.
6. the complete production unit of ferment according to claim 3, it is characterised in that the bactericidal unit includes sterilizing
Machine, the sterilizer connect with second of fermentation tank.
7. the complete production unit of ferment according to claim 6, it is characterised in that the complete production unit also includes
Article-storage device, the article-storage device include the first preserving jar, and first preserving jar connects with the sterilizer.
8. the complete production unit of ferment according to claim 7, it is characterised in that the article-storage device also includes second
Preserving jar, second preserving jar are communicated in the pipeline for connecting second of fermentation tank and the sterilizer.
9. the complete production unit of ferment according to claim 7, it is characterised in that first preserving jar is communicated with nothing
Bacterium bottle placer, the complete production unit also include labelling machine.
10. the complete production unit of ferment according to claim 3, it is characterised in that the complete production unit also wraps
Rubbish collecting device is included, the rubbish collecting device connects with the blow-off line.
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| CN201720397669.8U CN206646108U (en) | 2017-04-17 | 2017-04-17 | A kind of complete production unit of fermentation tank and ferment |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110283712A (en) * | 2019-05-08 | 2019-09-27 | 厦门益力康生物科技有限公司 | A kind of ferment treatment process production line |
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Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN110283712A (en) * | 2019-05-08 | 2019-09-27 | 厦门益力康生物科技有限公司 | A kind of ferment treatment process production line |
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