CN206643385U - The special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type - Google Patents
The special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type Download PDFInfo
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- CN206643385U CN206643385U CN201720146140.9U CN201720146140U CN206643385U CN 206643385 U CN206643385 U CN 206643385U CN 201720146140 U CN201720146140 U CN 201720146140U CN 206643385 U CN206643385 U CN 206643385U
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Abstract
The utility model discloses a kind of special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type, including gate-type frame, frame includes bottom plate, top plate and the sidepiece of both sides riser, optical axis supporting plate is fixedly connected with the inside of sidepiece riser, be separately installed with one group of guiding optical axis between frame front, the top plate at rear portion and optical axis supporting plate, frame front, rear portion one group of guiding optical axis on be mounted on gear-box bearing;Four axles and six shaft gear casees are installed in gear-box bearing from bottom, and four axles and six shaft gear casees are fixed together by connecting bolt and gear-box bearing, and the location layout of four axles and six shaft gear case working shafts is identical with the hole position in riser bus bar group;Six shaft gear casees can turn to 45 ° of installations;The lower end of working shaft is provided with drill bit, and gear-box bearing is provided with the power motor of driving working shaft, and the feed arrangement of sliding tooth roller box bearing up and down motion is provided with top plate.This compact equipment, energy Continuous maching, gear-box easy detachable versatility are good.
Description
Technical field
The utility model belongs to non-ferrous metals processing manufacturing field, applied to large-sized prebaked cell for aluminum-reduction fabrication and installation
The Drilling operation of riser bus bar group in engineering, it is special more particularly to a kind of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type
Use multi spindle drilling machine.
Background technology
Electrolytic aluminium factory typically possesses hundreds prebaked cell for aluminum-reduction, the electricity input side one of large-sized prebaked cell for aluminum-reduction
As 6 ~ 7 groups of riser bus bar groups are installed.Every group of riser bus bar includes 2 riser bus bars(A types and Type B, material:Aluminium), 2 clamping plates
Bus(A types and Type B, material:Aluminium)With 2 short-circuit busbars(Material:Aluminium), need to process bolt connecting hole on this 6 buses, and
They are fitted together by connecting bolt, is then fitted into the electricity input side of aluminium cell, to carry super large Faradaic current
Pass through.
Below with the riser bus bar of most ripe, the most widely used 500kA large-sized prebaked cell for aluminum-reduction of current techniques
It is further described exemplified by group.
The riser bus bar size of the type electrolytic cell is(Unit:mm):2935 × 500 × 230, φ 55 × 4 is designed with above
One group of bolt connecting hole, one group of 38 × 6 bolt connecting holes of φ;Clamping plate bus bar sizes are(Unit:mm):2000 × 500 × 230,
One group of 38 × 6 bolt connecting holes of φ are designed with above;Short-circuit busbar size is(Unit:mm):500 × 450 × 220, set above
In respect of one group of 55 × 4 bolt connecting holes of φ.The bolt connecting holes of φ 55 × 4 on riser bus bar and the φ 55 × 4 on short-circuit busbar
The hole position of bolt connecting hole is the bolt connecting holes of φ 38 × 6 on riser bus bar and the φ 38 on clamping plate bus corresponding to difference
The hole position of × 6 bolt connecting holes is corresponding to difference.
In large-sized prebaked cell for aluminum-reduction fabrication and installation engineering, the Drilling operation of riser bus bar group is one very heavy
Will and the very huge work of quantities, this multi spindle drilling machine be exactly female exclusively for the column for drilling through large-sized prebaked cell for aluminum-reduction
This two groups of bolt connecting holes in line group and design.
At present in the case of the overwhelming majority, still using Z3050 and the radial drilling machine of above specification to all holes on bus
Position is drilled through one by one.The defects of this method is:First, device to hole(Drill bit aligns design hole position)Intricate operation, workpiece add up and down
Work station is often(One workpiece for having two kinds of specification hole positions needs to replace between different drilling machine processing stations, also or
Person needs constantly to change the drill bit of different size on same radial drilling machine), crane gear time length is taken, is not only produced
Efficiency is extremely low, and hole position precision is low, Form and position error is high, and directly influences follow-up installment work(Often there is work
Connecting bolt can not pass through the phenomenon of link bolt hole between part);2nd, the structure of radial drilling machine is comparatively more complicated,
Along with construction site condition is simple and crude, not in place to the Rough operation of equipment, maintaining so that radial drilling machine is using one section
Fault rate drastically rises after time, and not only maintenance cost increases(Generally it is required for asking specialized maintenance personnel to march into the arena dimension
Repair), and have a strong impact on project progress.More radial drilling machines on Active workings be present(Typically all more than 4)Make simultaneously
In the case of industry, the maintenance to radial drilling machine has become the normality in work daily;3rd, must because production efficiency is low
More rigs must be used, which to work simultaneously, could meet the requirement of construction speed so that equipment investment is high, and equipment is to operation
The occupancy in place is big, and operating personnel is more, and cost of labor is very high.
Under few partial picture, the practical application of 4 axles brill can be seen, but device is excessively simple and crude, belong to more it is original its
Secondary transformation on its Waste machine tool, not only machining accuracy is relatively low, and an only fixed processing stations, up to the present
The single-piece work of short-circuit busbar is also only suitable only for, riser bus bar and clamping plate bus still need to be added using radial drilling machine
Work, the change of the situation low to production efficiency are extremely limited.
Practical application of the six axle drilling machines in electrolytic cell pillar bus processing is also seen in the prior art, but it is same without energy
When oppose element cylinder(A types, Type B), clamping plate bus(A types, Type B)And short-circuit busbar carries out the multi-drill of multi-spindle drilling processing
Bed, and existing six axles drilling machine can not be convenient for changing gear-box, it is impossible to adapt to the drilling of different size electrolytic cell pillar bus group
Processing, poor universality, and existing six axles drilling machine does not have supporting feed mechanism, it is impossible to evade device to hole process, hole position precision
It can not effectively improve, the labor intensity of operator is also larger, still more to the occupancy of crane gear in process.
Utility model content
The purpose of this utility model is to provide a kind of dedicated for the work of electrolytic cell pillar bus group Drilling operation, structure phase
To M R simple, easy to maintain, the Drilling operation of all kinds bus in riser bus bar group can be completed, can be significantly
Improve the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type of drilling production efficiency and borehole accuracy.
Technical solution of the present utility model is to provide a kind of aluminum electrolytic cell riser bus bar group " 4 with following structure
+ 6 " the special multi spindle drilling machine of axle combined type, including gate-type frame, gear-box bearing, four shaft gear casees and six shaft gear casees, the machine
Frame includes bottom plate, top plate and the sidepiece of both sides riser, is fixedly connected with optical axis supporting plate on the inside of the sidepiece riser, before frame
Be separately installed with one group of guiding optical axis between portion, the top plate at rear portion and optical axis supporting plate, one group of guiding optical axis of frame front and
Gear-box bearing is mounted on one group of guiding optical axis at frame rear portion;Four shaft gear casees are installed to the tooth of frame front from bottom
In roller box bearing, four shaft gear casees are fixed together by connecting bolt and gear-box bearing, and four are provided with four shaft gear casees
Root working shaft, the location layout of four working shafts are identical with the hole position on riser bus bar and short-circuit busbar;Six shaft gear casees are under
Portion is installed in the gear-box bearing at frame rear portion, and six shaft gear casees are fixed together by connecting bolt and gear-box bearing,
Six roots of sensation working shaft is installed, the location layout of six roots of sensation working shaft is identical with the hole position of riser bus bar, six axle teeth on six shaft gear casees
Roller box can turn to 45 ° of installations so that the location layout of six roots of sensation working shaft is identical with the hole position of clamping plate bus;The working shaft
Lower end drill bit is installed, gear-box holder top is provided with the power motor of driving working shaft rotation, and top plate top is provided with drive
The feed arrangement that moving teeth roller box bearing moves up and down.
This special multi spindle drilling machine also includes feed mechanism, and the feed mechanism includes bus dolly, trolley track and small
Car drive device, the trolley track horizontally pass through frame, and the center section of trolley track is overlapped on the bottom plate of frame
On, the bus dolly is placed on trolley track, and the top of bus dolly is provided with bus clamping device, the bottom of bus dolly
Multigroup traveling wheel of trolley, the side installation rack of bus dolly are installed, the drive car is arranged on frame side
On sidepiece riser, drive car is provided with the drive gear engaged with the rack.
The length of trolley track for two extraordinarily upper spiders of dolly length depth.
The feed arrangement includes reducing motor, gear, screw gear, gear support and screw mandrel, the gear and screw
Gear is arranged in gear support, and the reducing motor engages company by shaft coupling connection gear, the gear with screw gear
Connect, the screw mandrel top screws in screw gear, and the lower end of screw mandrel is fixedly connected with gear-box bearing.
The top plate top is provided with suspension ring, and the motor hole for making power motor fuselage pass through top plate, frame are provided with top plate
Top frame front and frame rear portion are divided into by dividing plate, the sidepiece riser is designed using hollow out, and the sidepiece of frame side is stood
It is welded with and marks time on plate.
Four shaft gear case indoor designs have a line shaft, two jackshafts and four working shafts, and working shaft is located at rectangle
Four summits on, two jackshafts are located on a center line of rectangle inside, and line shaft is located at another center line of rectangle inside
On, two pieces gear is installed, the gear on line shaft engages connection with a gear on jackshaft, on jackshaft on jackshaft
Another gear engagement two working shafts of connection on gear, the output shaft of line shaft top and power motor is connected,
The part that gear-box is stretched out in working shaft bottom is designed with mohs tapered bore.
Six piece line shafts of shaft gear case indoor design, two jackshafts and six roots of sensation working shaft, wherein four work axle positions
In on four summits of parallelogram, two working shafts are located on the long side midpoint of parallelogram in addition, and jackshaft is located at
On parallelogram short side midpoint, line shaft is located at the center of parallelogram, on line shaft and parallelogram proximal apices
Two working shafts on be mounted on two gears, a gear on line shaft and two works at parallelogram long side midpoint
The gear engagement made on axle connects, another gear on line shaft and two working shafts on parallelogram proximal apices
One gear engagement connects, another gear and the gear on jackshaft of two working shafts on parallelogram proximal apices
Engagement connects, and the gear on jackshaft engages connection with the gear on two working shafts on the summit of parallelogram distal end, moves
The output shaft of power axle top and power motor is connected, and the part that gear-box is stretched out in working shaft bottom is designed with mohs tapered bore.
The gear-box bearing is oriented on optical axis by corresponding be arranged on of linear bearing, one group of guiding optical axis of frame front
Include four guiding optical axises with one group of guiding optical axis at frame rear portion.
Two groups of bolt connecting holes are designed with the outside of the six shaft gears case trough floor, six shaft gear casees use one group of bolt
Connecting hole is installed on gear-box bearing, can be installed to when six shaft gear casees turn to 45 ° using another set bolt connecting hole
On gear-box bearing.
Compared with prior art, the special multi spindle drilling machine of the utility model aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type
With advantages below:1st, this multi spindle drilling machine can simultaneously or the element cylinder that opposes respectively(A types, Type B), clamping plate bus(A types, B
Type)It is simple in construction and occupy little space and short-circuit busbar carries out multi-spindle drilling processing, rig is reduced to Active workings
Take, reduce the fault rate dispatched expense, reduce equipment of equipment investment and equipment, reduce maintenance cost, improve making for equipment
With rate, construction cost is reduced;The gate-type design of frame, not only cause two groups of multi-drills process that same part workpiece turns into simultaneously can
Can, but also enable to processed workpiece to pass sequentially through processing stations under the driving of mechanical device, it is continuous so as to reach
The purpose of workpieces processing, improves production efficiency;Four shaft gear casees and six shaft gear casees are installed to gear-box bearing from bottom
It is interior, and be fixed together by connecting bolt and gear-box bearing, it is this to design the dismounting that is very easy to gear-box and more
Change, gear-box can be changed freely, by changing gear-box, this equipment is adapted to different size electrolytic cell column female
The Drilling operation of line group, the multi-spindle drilling processing of other workpiece is can be used for, the versatility of this multi spindle drilling machine is improved, accomplishes
It can also use on the basis of special, protect equipment investment;Gear-box holder top is provided with the dynamic of driving working shaft rotation
Force motor, this motor trailing type design, reduces midway drive link, improves transmission efficiency, reduce equipment complexity journey
Degree, while reduce equipment failure rate.
2nd, feed mechanism can carry out spacing feeding according to presetting for operator, be carried out continuously the brill of equidistant holes group
During hole machined, evade device to hole process and improved hole position precision, improved machining accuracy, reduce the labor intensity of operator,
The requirement to operating personnel's specialized capability is reduced, is reduced in process to crane gear(For handling bus)Occupancy, subtract
Few operating personnel's quantity, reduces cost of labor, narrows the span of control, reduces administration fee.
3rd, reducing motor power passes to gear first in feed arrangement, and gear imparts power to " screw gear ", " silk
Female gear " imparts power to screw, and simultaneously drive screw axially moves for screw rotation, and so, the power of reducing motor will most
Gear-box bearing and the power run up and down together with gear-box and the drill bit being installed on working shaft are converted into eventually, it is this
The geometric center for making screw mandrel be positioned as close to gear-box is designed to, so as to avoid because feeding thrust excessively bias causes tooth
The deformation of roller box bearing, and then bring extra drilling hole position error(This be it is a kind of have to machining accuracy considerable influence because
Element)If reducing motor is coaxially connected with screw mandrel, because reducing motor will avoid power motor, screw mandrel can only just be installed
Apart from the farther position of gear-box bearing geometric center.
4th, top plate top is provided with suspension ring, is easy to installation centering, displacement and the resettlement of equipment;Being provided with top plate makes power
Motor body passes through the motor hole of top plate, facilitates motor body to pass through top plate during equipment is run;The top of frame is by dividing plate
It is divided into frame front and frame rear portion, makes housing rigidity more preferable;The sidepiece riser is designed using hollow out, is easy to the making of equipment
Installation, operation, operation conditions observation and maintaining etc.;It is welded with and marks time on the sidepiece riser of frame side, it is easy to operation
Personnel or maintenance personal climb to the assembling and maintaining of the top progress equipment of frame.
5th, the indoor design of six shaft gear casees coordinates the Position Design of the jackshaft on parallelogram short side midpoint,
Can be in the case where meeting torque demand, by another gear of two working shafts on parallelogram proximal apices(With
Gear set specifications on the summit of parallelogram distal end on working shaft are identical)The number of teeth reduce as far as possible, with save space and
Material, to be laid a good foundation by gear box designs into near-rhombic and with installation function is turned to.
6th, two groups of bolt connecting holes are designed with the outside of six shaft gear case trough floors, six shaft gear casees are connected using one group of bolt
Connect hole to be installed on gear-box bearing, tooth can be installed to using another set bolt connecting hole when six shaft gear casees turn to 45 °
On roller box bearing, such equipment is being switched to the shape of the bolt connecting holes of φ 38 × 6 on processing clamping plate bus from processing riser bus bar
When state, clamping plate bus does not have to 45 ° of torsion and enters processing stations, it is only necessary to converts six shaft gear casees centered on line shaft
45 ° carry out installing can, avoid increasing the volume of equipment.
Brief description of the drawings
Fig. 1 is the main structure diagram of riser bus bar group;
Fig. 2 is the structural representation of gate frame;
Fig. 3 is the structural representation of four shaft gear casees;
Fig. 4 is the internal structure schematic diagram of four shaft gear casees;
Fig. 5 is the assembling structure schematic diagram of four shaft gear casees;
Fig. 6 is the structural representation of feed arrangement;
Fig. 7 is the structural representation of six shaft gear casees;
Fig. 8 is the internal structure schematic diagram of six shaft gear casees;
Fig. 9 is the assembling structure schematic diagram of six shaft gear casees when processing clamping plate bus;
Figure 10 is the assembling structure schematic diagram of six shaft gear casees when processing riser bus bar;
Figure 11 is the structural representation of the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type;
Figure 12 is the overlooking the structure diagram of riser bus bar group;
Figure 13 is the left view structural representation of riser bus bar group.
Embodiment
With reference to the accompanying drawings and detailed description to the utility model aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type
Special multi spindle drilling machine is described further:
As shown in Fig. 1, Figure 12 and Figure 13, every group of riser bus bar includes A types riser bus bar 01, Type B riser bus bar 02, A types
Clamping plate bus 03, Type B clamping plate bus 04, short-circuit busbar 05, short-circuit busbar 06.
As shown in figs. 2-11, the special multi spindle drilling machine of a kind of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type, including gate-type
Frame 1, gear-box bearing 7, four shaft gear casees 2 and six shaft gear casees 3, the frame 1 include bottom plate 11, top plate 14 and both sides
Sidepiece riser 12, the bottom of bottom plate 11 are provided with bottom channel-section steel group, bolt fixing hole are designed with bottom plate 11 and bottom channel-section steel group,
Frame 1 can be fixed in Equipment Foundations using foundation bolt, gusset, the sidepiece riser are provided with outside sidepiece riser 12
12 inner side is fixedly connected with the supporting plate 16 of optical axis 17, divides between the front portion of frame 1, the top plate 14 at rear portion and the supporting plate 16 of optical axis 17
One group of guiding optical axis 17 is not installed, on one group of guiding optical axis 17 at one group of anterior guiding optical axis 17 of frame 1 and the rear portion of frame 1
It is mounted on gear-box bearing 7;Four shaft gear casees 2 are installed in the anterior gear-box bearing 7 of frame 1 from bottom, four shaft gears
Case 2 is fixed together by connecting bolt and the bearing of four shaft gear case 2, is provided with four working shafts 24 on four shaft gear casees 2, and four
The location layout of root working shaft 24 is identical with the hole position on riser bus bar and short-circuit busbar;Six shaft gear casees 3 are installed to from bottom
In the gear-box bearing 7 at the rear portion of frame 1, six shaft gear casees 3 are fixed together by connecting bolt and the bearing of six shaft gear case 3,
Six roots of sensation working shaft 24 is installed on six shaft gear casees 3, the location layout of six roots of sensation working shaft 24 is identical with the hole position of riser bus bar, and six
Shaft gear case 3 can turn to 45 ° of installations so that the location layout of six roots of sensation working shaft 24 is identical with the hole position of clamping plate bus;It is described
The lower end of working shaft 24 is provided with drill bit 9, and the top of gear-box bearing 7 is provided with the power motor 5 that driving working shaft 24 rotates, top plate
14 tops are provided with the feed arrangement of the up and down motion of sliding tooth roller box bearing 7.
Gear-box bearing 7 is interior empty frame structure, is welded by steel plate, the corner of upper top surface and bottom surface is provided with
Eight linear bearings 8, gear-box bearing 7 pass through the corresponding one group of guiding installed in frame 1 of linear bearing 8(Four)Optical axis 17
On.Equivalent to one standard interface of gear-box bearing 7, as long as the gear-box for meeting this standard interface perfect can access
And normal work, it with working shaft in gear-box 24 installation site without too big relation.
The shell of four shaft gear casees 2 and six shaft gear casees 3 is divided into gear-box groove 23 and the two parts of toothed wheel box cover plate 22, in order to
Accelerate making progress and reduce manufacture difficulty, gear-box groove 23 is welded by steel plate, and toothed wheel box cover plate 22 then directly uses steel
Plate is process, and the two is bolted, and installation is aligned by alignment pin.Pouring orifice, trough floor design are designed with cover plate
There is fuel outlet.
Power motor 5 is arranged on motor support base, and motor support base is arranged on gear-box bearing 7, and straight by shaft coupling
Connect the line shaft 21 for imparting power to gear-box(, can be in power motor 5 and line shaft in the case where needing larger gear ratio
Increase one-stage gear between 21 to subtract).During work, power motor 5 is run with gear-box bearing about 7.
This special multi spindle drilling machine also includes feed mechanism, the feed mechanism including bus dolly 41, trolley track 42 with
And drive car, the trolley track 42 horizontally pass through frame 1, the center section of trolley track 42 is overlapped on machine
On the bottom plate 11 of frame 1, the bus dolly 41 is placed on trolley track 42, and the top of bus dolly 41 is provided with bus and clamps dress
45 are put, the bottom of bus dolly 41 is provided with multigroup traveling wheel of trolley 43, and the side installation rack 44 of bus dolly 41 is described small
Car drive device is arranged on the sidepiece riser 12 of the side of frame 1, and drive car is provided with what is engaged with the rack 44
Drive gear.
Drive car is made up of servomotor, accurate planetary reducer, spur gear etc..By to Serve Motor Control
The setting of device, bus dolly 41 can move the distance of equal length every time.This is for same distance bolt hole group workpiece
Processing, bring very big facility.
Trolley track 42 is welded by shaped steel, and track is placed on basis, and the center section of track is overlapped on frame 1
Bottom plate 11 on, the length of track is about the depth of two extraordinarily upper spiders 1 of dolly length.The length of bus dolly 41 is according to mother
Depending on the bus type and quantity to be disposed on line.Can be disposed on bus dolly 41 more than one piece riser bus bar, clamping plate bus or
Short-circuit busbar, can also mixed rehousing these different types of buses, completely according to the actual requirements depending on.
The feed arrangement includes reducing motor 61, gear 63, screw gear 64, gear support 62 and screw mandrel 65, screw
Gear 64 is the gear by particular design, and a screw is inlaid with its center.The gear 63 and screw gear 64 are set
Put in gear support 62, the reducing motor 61 is nibbled by shaft coupling connection gear 63, the gear 63 with screw gear 64
Connection is closed, the top of screw mandrel 65 screws in screw gear 64, and the lower end of screw mandrel 65 is designed with mounting flange, and mounting flange passes through connecting bolt
It is fixed on gear-box bearing 7.Feed arrangement can be carried by cycloidal-pin wheel reducing motor 61 or Worm reduction motor 61
For power.Reducing motor 61, gear 63, screw gear 64 can be with assembled in advance together, and integral installation is in the top plate of frame 1
On 14.The power of reducing motor 61 passes to gear 63 first, and gear 63 imparts power to screw gear 64, and screw gear 64 will
Power passes to screw, and simultaneously drive screw 65 axially moves for screw rotation.So, the power of reducing motor 61 will be converted finally
The power run for gear-box bearing 7 and together with gear-box and the drill bit being installed on working shaft 24 about 9.
The top of top plate 14 is provided with suspension ring 13, and the fuselage of power motor 5 can be made through top plate 14 by being provided with top plate 14
Motor hole 18, the top of frame 1 is divided by dividing plate 15 to be set for frame 1 is anterior with the rear portion of frame 1, the sidepiece riser 12 using hollow out
Count, be welded with and mark time on the sidepiece riser 12 of the side of frame 1.
The indoor design of four shaft gear case 2 has 21, two jackshafts 25 of a line shaft and four working shafts 24, working shaft 24
On four summits of rectangle, two jackshafts 25 are located on a center line of rectangle inside, and line shaft 21 is located in rectangle
On another of portion center line, two pieces gear is installed on jackshaft 25, the gear on line shaft 21 and a tooth on jackshaft 25
Wheel engagement connection, the gear on another gear engagement two working shafts 24 of connection on jackshaft 25, the top of line shaft 21 with
The output shaft drive connection of power motor 5, the part that gear-box is stretched out in the bottom of working shaft 24 is designed with mohs tapered bore.
21, two jackshafts 25 of piece line shaft of six shaft gear casees, 3 indoor design and six roots of sensation working shaft 24, wherein four works
Make axle 24 to be located on four summits of parallelogram, two working shafts 24 are located on the long side midpoint of parallelogram in addition,
Jackshaft 25 is located on parallelogram short side midpoint, and line shaft 21 is located at the center of parallelogram, line shaft 21 with it is parallel
It is mounted on two gears on two working shafts 24 on quadrangle proximal apices, the gear and parallel four on line shaft 21
Gear engagement on two working shafts 24 at side shape long side midpoint connects, another gear and parallelogram on line shaft 21
The gear engagement of two working shafts 24 on proximal apices connects, two working shafts 24 on parallelogram proximal apices
Another gear engage connection with the gear on jackshaft 25, the gear on jackshaft 25 with the summit of parallelogram distal end
Two working shafts 24 on gear engagement connection, the output shaft of the top of line shaft 21 and power motor 5 is connected, working shaft
The part that gear-box is stretched out in 24 bottoms is designed with mohs tapered bore.
The gear-box bearing 7 is oriented on optical axis 17 by corresponding be arranged on of linear bearing 8, and one group of the front portion of frame 1 is led
Include four guiding optical axises 17 to optical axis 17 and one group of guiding optical axis 17 at the rear portion of frame 1.
The outside of the bottom plate 11 of the six shaft gears case, 3 groove 23 is designed with two groups of bolt connecting holes, and six shaft gear casees 3 use one
Group bolt connecting hole is installed on gear-box bearing 7, and another set bolt connection can be used when six shaft gear casees 3 turn to 45 °
Hole is installed on gear-box bearing 7.
The workflow of the special multi spindle drilling machine of this aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type is:Feed mechanism is transported
Carry same or non-same multiple workpiece(The bus in riser bus bar group is refered in particular to, similarly hereinafter)In the horizontal direction from gate-type machine
The lower section of frame 1 passes through, and is stopped in appropriate processing stations, and four shaft gear casees 2 and six axles bore gear-box in respective feed mechanism
Driving lower edge positioning optical axis 17 run downwards, and rotated by actuating unit driving drill bit 9, workpiece carried out alone or simultaneously
Drilling, drilling terminate, and gear-box resets, and feed mechanism continues delivery workpiece and moved ahead, and treats that next or lower two workpiece enter
After suitable processing stations, four shaft gear casees 2 and six axles bore gear-box and repeat to act above, by that analogy, until on this
All work pieces process delivered in material mechanism finish.
This multi spindle drilling machine can simultaneously or the element cylinder that opposes respectively(A types, Type B), clamping plate bus(A types, Type B)It is and short
Road bus carries out multi-spindle drilling processing, can process 55 × 4 holes of φ, 38 × 6 holes of φ, 55 × 4+ of φ φ 38 × 6 simultaneously
Hole, φ 38 × 6 × 2(Two pieces clamping plate bus enemy stacks)Individual hole and 55 × 4+ of φ φ 38 × 6 × 2(Two pieces riser bus bar pair
Head stacks)Individual hole.This multi spindle drilling machine is designed with large-sized feed distance of drill bit 9, in the case of using lengthening drill bit 9, leads to
To cross and the bilayer of bus is stacked, the quantity that this multi spindle drilling machine once drills can also double again on the basis of original, namely
It is to say this multi spindle drilling machine one-time positioning, can at least drills through 4 hole positions simultaneously(φ55×4), 32 can be at most drilled through simultaneously(φ
55×4×2+φ38×6×2×2)Individual hole position.
In actual production process, with most ripe, the most widely used 500kA prebakeds cell for aluminum-reduction of current techniques
Exemplified by the drilling of riser bus bar, the averagely upper and lower station of bus(By gantry crane lifting, fixed by bolt and pressing plate)Time
Scene measuring and calculating(Do not include the stand-by period)About 3 minutes;Because bus will drill through the different hole position of diameter respectively, it is necessary to add up and down
Work station 2 times, then time loss amount to 6 minutes.
The 0.5 minute device to hole time in each hole(It is aligned by adjusting the position of drill bit 9 or location of workpiece drill bit 9
Design the process of hole position), then the device to hole time in 10 holes is 10 × 0.5=5 minutes.
Each hole drilled through the time as 7 minutes, then the porose drilling time of institute is 10 × 7=7 minutes.
Then taken per total processing of root post bus and be:6+5+70=81 minute.
Using after this equipment, it is only necessary to mold above and below once, a device to hole, once drill, then processing total time-consuming is:3+
0.5+7=10.5 minute.
Compared with traditional processing mode, theoretical production efficiency improves nearly 8 times.
The utility model preferred embodiment is described in detail above in conjunction with accompanying drawing, but the utility model
It is not limited to described embodiment.To those skilled in the art, principle and essence of the present utility model are not being departed from
A variety of changes, modification, replacement and deformation are carried out in the case of god to this embodiment and still falls within protection model of the present utility model
In enclosing.
Claims (9)
1. the special multi spindle drilling machine of a kind of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type, it is characterised in that including gate-type machine
Frame, gear-box bearing, four shaft gear casees and six shaft gear casees, the frame include bottom plate, top plate and the sidepiece of both sides riser, institute
State and optical axis supporting plate is fixedly connected with the inside of sidepiece riser, between frame front, the top plate at rear portion and optical axis supporting plate respectively
One group of guiding optical axis is installed, is respectively mounted on one group of guiding optical axis of frame front and one group of guiding optical axis at frame rear portion with teeth
Roller box bearing;Four shaft gear casees are installed in the gear-box bearing of frame front from bottom, and four shaft gear casees pass through connecting bolt
It is fixed together with gear-box bearing, four working shafts is installed, the location layout of four working shafts is with standing on four shaft gear casees
Element cylinder is identical with the hole position on short-circuit busbar;Six shaft gear casees are installed in the gear-box bearing at frame rear portion from bottom, and six
Shaft gear case is fixed together by connecting bolt and gear-box bearing, and six roots of sensation working shaft, the six roots of sensation are provided with six shaft gear casees
The location layout of working shaft is identical with the hole position of riser bus bar, and six shaft gear casees can turn to 45 ° of installations so that the six roots of sensation works
The location layout of axle is identical with the hole position of clamping plate bus;The lower end of the working shaft is provided with drill bit, and gear-box holder top is set
There is the power motor of driving working shaft rotation, top plate top is provided with the feed arrangement of sliding tooth roller box bearing up and down motion.
2. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In, in addition to feed mechanism, the feed mechanism include bus dolly, trolley track and drive car, the dolly
Track horizontally passes through frame, and the center section of trolley track is overlapped on the bottom plate of frame, and the bus dolly is placed in
On trolley track, the top of bus dolly is provided with bus clamping device, and the bottom of bus dolly is provided with multigroup carriage walking
Wheel, the side installation rack of bus dolly, the drive car are arranged on the sidepiece riser of frame side, dolly driving
Device is provided with the drive gear engaged with the rack.
3. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 2, its feature exist
In, trolley track length for two extraordinarily upper spiders of dolly length depth.
4. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In the feed arrangement includes reducing motor, gear, screw gear, gear support and screw mandrel, and gear and the screw gear is set
Put in gear support, for the reducing motor by shaft coupling connection gear, the gear engages connection with screw gear, described
Screw mandrel top screws in screw gear, and the lower end of screw mandrel is fixedly connected with gear-box bearing.
5. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In the top plate top is provided with suspension ring, and the motor hole for making power motor fuselage pass through top plate, the top of frame are provided with top plate
Frame front and frame rear portion are divided into by dividing plate, the sidepiece riser is designed using hollow out, is welded on the sidepiece riser of frame side
It is connected to and marks time.
6. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In four shaft gear case indoor designs have a line shaft, two jackshafts and four working shafts, and working shaft is located at four of rectangle
On summit, two jackshafts are located on a center line of rectangle inside, and line shaft is located on another center line of rectangle inside, middle
Two pieces gear is installed, the gear on line shaft engages connection with a gear on jackshaft, another on jackshaft on axle
The output shaft of gear on individual gear engagement two working shafts of connection, line shaft top and power motor is connected, working shaft
The part that gear-box is stretched out in bottom is designed with mohs tapered bore.
7. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In six piece line shafts of shaft gear case indoor design, two jackshafts and six roots of sensation working shaft, wherein four working shafts are positioned at parallel
On four summits of quadrangle, two working shafts are located on the long side midpoint of parallelogram in addition, and jackshaft is located at parallel four
On the shape short side midpoint of side, line shaft is located at the center of parallelogram, two on line shaft and parallelogram proximal apices
Be mounted on two gears on working shaft, a gear on line shaft with two working shafts at parallelogram long side midpoint
Gear engagement connection, a tooth of another gear and two working shafts on parallelogram proximal apices on line shaft
Wheel engagement connects, and another gear of two working shafts on parallelogram proximal apices engages company with the gear on jackshaft
Connect, the gear on jackshaft engages connection with the gear on two working shafts on the summit of parallelogram distal end, on line shaft
The output shaft of portion and power motor is connected, and the part that gear-box is stretched out in working shaft bottom is designed with mohs tapered bore.
8. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In the gear-box bearing is oriented on optical axis by corresponding be arranged on of linear bearing, the one group of guiding optical axis and machine of frame front
One group of guiding optical axis at frame rear portion includes four guiding optical axises.
9. the special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type according to claim 1, its feature exist
In being designed with two groups of bolt connecting holes on the outside of the six shaft gears case trough floor, six shaft gear casees use one group of bolt connection
Hole is installed on gear-box bearing, and gear can be installed to using another set bolt connecting hole when six shaft gear casees turn to 45 °
On case bearing.
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CN201720146140.9U CN206643385U (en) | 2017-02-18 | 2017-02-18 | The special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type |
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CN201720146140.9U CN206643385U (en) | 2017-02-18 | 2017-02-18 | The special multi spindle drilling machine of aluminum electrolytic cell riser bus bar group " 4+6 " axle combined type |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106807970A (en) * | 2017-02-18 | 2017-06-09 | 中国有色金属工业第六冶金建设有限公司 | Aluminum electrolytic cell riser bus bar group " 4+6 " special multi spindle drilling machine of axle combined type |
CN112974885A (en) * | 2021-02-24 | 2021-06-18 | 吉林圆方机械集团有限公司 | Multi-center-distance drilling device |
-
2017
- 2017-02-18 CN CN201720146140.9U patent/CN206643385U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106807970A (en) * | 2017-02-18 | 2017-06-09 | 中国有色金属工业第六冶金建设有限公司 | Aluminum electrolytic cell riser bus bar group " 4+6 " special multi spindle drilling machine of axle combined type |
CN112974885A (en) * | 2021-02-24 | 2021-06-18 | 吉林圆方机械集团有限公司 | Multi-center-distance drilling device |
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