CN206642603U - A kind of intelligent soft magnetic materials proportioner - Google Patents
A kind of intelligent soft magnetic materials proportioner Download PDFInfo
- Publication number
- CN206642603U CN206642603U CN201720143024.1U CN201720143024U CN206642603U CN 206642603 U CN206642603 U CN 206642603U CN 201720143024 U CN201720143024 U CN 201720143024U CN 206642603 U CN206642603 U CN 206642603U
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- China
- Prior art keywords
- pellet
- powder
- soft magnetic
- magnetic materials
- blanking groove
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- 239000000696 magnetic material Substances 0.000 title claims abstract description 23
- 239000008188 pellet Substances 0.000 claims abstract description 69
- 239000000843 powder Substances 0.000 claims abstract description 61
- 239000000428 dust Substances 0.000 claims abstract description 17
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 claims description 31
- 238000003756 stirring Methods 0.000 claims description 14
- 238000005303 weighing Methods 0.000 claims description 13
- 239000007788 liquid Substances 0.000 claims description 6
- 238000003860 storage Methods 0.000 claims description 6
- 239000000463 material Substances 0.000 abstract description 16
- 230000000694 effects Effects 0.000 abstract description 12
- 238000004519 manufacturing process Methods 0.000 abstract description 12
- 238000000034 method Methods 0.000 abstract description 12
- 238000002156 mixing Methods 0.000 abstract description 7
- 230000000903 blocking effect Effects 0.000 abstract description 4
- 239000002994 raw material Substances 0.000 abstract description 4
- XEEYBQQBJWHFJM-UHFFFAOYSA-N Iron Chemical compound [Fe] XEEYBQQBJWHFJM-UHFFFAOYSA-N 0.000 description 2
- 238000006243 chemical reaction Methods 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 230000007613 environmental effect Effects 0.000 description 2
- 239000008187 granular material Substances 0.000 description 2
- 239000012535 impurity Substances 0.000 description 2
- 230000005415 magnetization Effects 0.000 description 2
- 239000000203 mixture Substances 0.000 description 2
- 239000012257 stirred material Substances 0.000 description 2
- 239000002699 waste material Substances 0.000 description 2
- 229910000976 Electrical steel Inorganic materials 0.000 description 1
- 238000010521 absorption reaction Methods 0.000 description 1
- 230000009286 beneficial effect Effects 0.000 description 1
- 239000002131 composite material Substances 0.000 description 1
- 239000013058 crude material Substances 0.000 description 1
- 229910052742 iron Inorganic materials 0.000 description 1
- 230000035699 permeability Effects 0.000 description 1
- 238000012216 screening Methods 0.000 description 1
- 230000002277 temperature effect Effects 0.000 description 1
- 229910000859 α-Fe Inorganic materials 0.000 description 1
Landscapes
- Processing And Handling Of Plastics And Other Materials For Molding In General (AREA)
Abstract
The utility model discloses a kind of intelligent soft magnetic materials proportioner,Including body,Outer wall top offers pellet charging aperture on the left of body,Body outer right wall top offers powder charging aperture,Body upper left side and upper right side are respectively equipped with pellet feeding device and powder feeder,Pellet feeding device includes pellet bucket,Agitator inside pellet bucket,Pellet blanking groove and intelligent gauge,The utility model intelligence soft magnetic materials proportioner,Charging process can be automatically performed,Raw material ratio is realized to weigh,The automation of material,Intellectualized operation,Effectively raise production efficiency,Reduce production cost,Using vibro-rammer move up and down and circulating for material is realized in the guide effect of inner cylinder,Agitating auger is stirred to material and drives material to rise in whipping process,Greatly improve mixing effect,It additionally is able to the blocking for effectively avoiding dust to device vital part,Protect environment,Avoid atmosphere pollution.
Description
Technical field
A kind of soft magnetic materials process units is the utility model is related to, specifically a kind of intelligent soft magnetic materials proportioner.
Background technology
The definition of soft magnetic materials：When magnetization occurs to be not more than 100A/m in Hc, such material is referred to as soft magnetic bodies.Typically
Soft magnetic materials, minimum external magnetic field can be used to realize the maximum intensity of magnetization.Soft magnetic materials has low-coercivity and high magnetic permeability
Magnetic material.Soft magnetic materials is easy to magnetize, and is also easy to demagnetize, is widely used in electrical equipment and electronic equipment.Using most
Soft magnetic materials be ferro-silicium (silicon steel sheet) and various soft magnetic ferrites etc..In soft-magnetic composite material production process, need
Use proportioner and dispensing carried out to soft magnetic materials, mostly dispensing effect is poor, operating efficiency is low in general proportioner, it is impossible to
Automatic feed in proportion is realized, and dust can be produced in blending process, causes dust pollution, dust can also be on machine
Key components and parts result in blockage, and influence device normal use, it is impossible to meet the production requirement of modernization soft magnetic materials.
Utility model content
The purpose of this utility model is to provide a kind of intelligent soft magnetic materials proportioner, to solve in above-mentioned background technology
The problem of proposition.
To achieve the above object, the utility model provides following technical scheme：
A kind of intelligent soft magnetic materials proportioner, including body, body left side outer wall top offer pellet charging
Mouthful, body outer right wall top offers powder charging aperture, body upper left side and upper right side be respectively equipped with pellet feeding device and
Powder feeder, the pellet feeding device include pellet bucket, the agitator inside pellet bucket, pellet
Blanking groove and intelligent gauge, pellet storage bottom of the barrel set pellet blanking groove, and pellet blanking groove is connected to body by pipeline
Pellet charging aperture on, the pellet blanking groove lower end is provided with pellet blanking control valve door, intelligent gauge and pellet blanking
Control valve connects, and the powder feeder includes powder storing bucket, weighing cylinder and powder blanking groove, and weighing cylinder is arranged on
In powder storing bucket, weighing cylinder bottom is provided with weight sensor, and the powder that powder blanking groove is connected to body by pipeline enters
Material mouth, powder blanking groove lower end are provided with powder blanking control valve, and weight sensor is connected with powder blanking control valve, institute
State and be provided with a tamping equipment at internal body center vertically, tamping equipment includes mobile bar, vibro-rammer, fixed plate, reset bullet
Spring and hydraulic cylinder, mobile bar be vertically arranged and top be placed in outside through body top and be connected to horizontally disposed fixed plate,
If bottom is placed in body and is uniformly arranged dried layer vibro-rammer thereon, mobile bar top is arranged with back-moving spring, and adjustable spring is put
Between outer wall on the upside of fixed plate and body, left and right ends are designed with hydraulic cylinder, the piston rod top of hydraulic cylinder on the downside of fixed plate
End is connected with fixed plate lower surface, and hydraulic cylinder bottom is fixed on block upper surface, the mobile bar and vibro-rammer of tamping equipment
It is placed on one inside the inner cylinder of lower open mouth tubular, inner cylinder top is fixed in body upper inside walls, in internal body around the dress that vibrates
Put it is circumferential be evenly distributed with several agitating devices, stirring shaft that the agitating device includes being vertically arranged, be arranged on stirring
Agitating auger on rotating shaft outer wall and the motor being connected with stirring shaft top, the body upper end are connected with aspiration channel,
Aspiration channel connects dust arrester, and dust arrester includes air pump and water tank, and the lower sidewalls of water tank are connected with outlet pipe, while water outlet
Pipe is connected in parallel to the porch of air pump with aspiration channel, and the outlet connection of the air pump sets return pipe, and return pipe is connected to water tank
Upper portion side wall, water tank upper end are provided with case lid and gas outlet, and return pipe is located in water tank above or below liquid level, and outlet pipe is located at
The lower section of liquid level, and outlet pipe is provided with Water flow control valve.
As further program of the utility model：The vibro-rammer is shaped as arc.
As further program of the utility model：If dried layer pilot hole is uniformly offered on the inner cylinder.
As the utility model further scheme：The bottom of the water tank is provided with blowoff valve.
Compared with prior art, the beneficial effects of the utility model are：Load in pellet storage vat and powder storing bucket
Material needed for processing, the primary data of setting intelligent gauge and weighing cylinder is adjusted according to production requirement, works as opening of device, pellet
Agitator in storage vat at the uniform velocity rotates, and the bonded particulate in pellet is broken up, and pellet enters pellet blanking groove, the blanking of pellet
Speed is controlled by the pellet blanking control valve door with intelligent gauge, and the vibrated screen in powder storing bucket is vibrated
Sieve, the impurity crude material screen in powder is gone out, and even powder processed enters weighing cylinder through vibrated screen, is passed when powder quality reaches weight
During sensor preset value, powder blanking control valve is opened, and powder enters powder blanking groove, the pellet through pellet blanking groove and through powder
Expect that the powder of blanking groove enters middle hybrid reaction in kettle, pellet feeding device by pellet charging aperture and powder charging aperture respectively
With powder feeder with the use of auto feed process is completed, pellet and powder pre-process and matched respectively, it is real
Automation, the intellectualized operation that raw material ratio is weighed, fed are showed, have saved human resources, improved production efficiency, reduced
Production cost；In the proportioner course of work, agitating device work, the agitating auger in rotation is stirred materials stock
Mix, drive material up to move in whipping process, effectively raise mixing effect and efficiency, while tamping equipment works,
Using vibro-rammer move up and down and circulating for material is realized in the guide effect of inner cylinder, and match somebody with somebody with the stirring of agitating device
Close, mixing effect can be greatly improved, improve operating efficiency, and tamping equipment is by Driven by Hydraulic Cylinder, it is time saving without manual operation
It is laborsaving, reduce the labor intensity of operative employee；Dust granules caused by proportioner work, are inhaled by air pump by aspiration channel
Taking, air pump also draws the water in water tank by outlet pipe, and water mixes in air pump, plays a part of reducing air pump temperature, and from
The wet dust that is equal to of air pump blowout passes through return pipe reflow tank, avoids blocking of the dust to device joint part, improving can
By property, water resource can recycle, and avoid waste, meanwhile, environmental protection, avoid atmosphere pollution.
Brief description of the drawings
Fig. 1 is the structural representation of intelligent soft magnetic materials proportioner.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the embodiment of the utility model is carried out
Clearly and completely describing, it is clear that described embodiment is only the utility model part of the embodiment, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, belong to the scope of the utility model protection.
Referring to Fig. 1, in the utility model embodiment, a kind of intelligent soft magnetic materials proportioner, including body 1, it is described
The left side outer wall top of body 1 offers pellet charging aperture, and the outer right wall top of body 1 offers powder charging aperture, the upper left of body 1
Side and upper right side are respectively equipped with pellet feeding device 2 and powder feeder 3, and the pellet feeding device 2 stores including pellet
Bucket 21, the agitator 22 inside pellet bucket 21, pellet blanking groove 23 and intelligent gauge 25, pellet bucket 21
Bottom sets pellet blanking groove 23, and pellet blanking groove 23 is connected on the pellet charging aperture of body 1 by pipeline, under the pellet
The lower end of hopper 23 is provided with pellet blanking control valve door 24, and intelligent gauge 25 is connected with pellet blanking control valve door 24, described
Powder feeder 3 includes powder storing bucket 31, weighing cylinder 33 and powder blanking groove 36, and weighing cylinder 33 is arranged on powder storing
In bucket 31, the bottom of weighing cylinder 33 is provided with weight sensor 34, and the powder that powder blanking groove 36 is connected to body 1 by pipeline enters
Material mouth, the lower end of powder blanking groove 36 are provided with powder blanking control valve 35, weight sensor 34 and powder blanking control valve
35 connections, load material needed for processing in pellet storage vat 21 and powder storing bucket 31, and setting intelligence is adjusted according to production requirement
Can meter 25 and weighing cylinder 33 primary data, work as opening of device, the agitator 22 in pellet storage vat 21 at the uniform velocity rotates, will
Bonded particulate in pellet is broken up, and pellet enters pellet blanking groove 23, and the blanking velocity of pellet is by with intelligent gauge 25
Pellet blanking control valve door 24 controls, the vibration screening of vibrated screen 32 in powder storing bucket 31, by the impurity in powder
Coarse fodder sifts out, and even powder processed enters weighing cylinder 33 through vibrated screen 31, when powder quality reaches the preset value of weight sensor 34
When, powder blanking control valve 35 is opened, and powder enters powder blanking groove 36, the pellet through pellet blanking groove 23 with through under powder
The powder of hopper 36 enters middle hybrid reaction in kettle 2, pellet charging by pellet charging aperture 11 and powder charging aperture 12 respectively
Device and powder feeder to pellet and powder pre-process and match somebody with somebody respectively with the use of auto feed process is completed
Than realizing automation, intellectualized operation that raw material ratio is weighed, fed, saving human resources, improve production effect
Rate, reduce production cost；A tamping equipment is provided with vertically at the inside center of body 1, tamping equipment includes mobile bar
19th, vibro-rammer 20, fixed plate 21, back-moving spring 22 and hydraulic cylinder 23, the vibro-rammer 20 are shaped as arc, and mobile bar 19 is perpendicular
It is straight set and top through the top of body 1 be placed in outside and be connected to horizontally disposed fixed plate 21, bottom be placed in body 1 it is interior and
If being uniformly arranged dried layer vibro-rammer 20 thereon, the top of mobile bar 9 is arranged with back-moving spring 22, and adjustable spring 15 is placed in fixed plate 21
Between the upside outer wall of body 1, hydraulic cylinder 23, the piston rod top of hydraulic cylinder 23 are designed with the downside left and right ends of fixed plate 21
It is connected with the lower surface of fixed plate 21, the bottom of hydraulic cylinder 23 is fixed on the upper surface of body 1, the mobile bar 19 of tamping equipment and is shaken
Tamping iron 20 is placed in inside the inner cylinder 17 of lower open mouth tubular on one, if uniformly offering dried layer pilot hole 18, inner cylinder on inner cylinder 17
17 tops are fixed in the upper inside walls of body 1, are circumferentially evenly distributed with several stirring dresses around tamping equipment inside body 1
Put, the agitating device includes the stirring shaft 15 being vertically arranged, the and of agitating auger 16 being arranged on the outer wall of stirring shaft 15
The motor 9 being connected with the top of stirring shaft 15, in the proportioner course of work, agitating device work, stirring in rotation
Mix spiral 16 to be stirred materials stock, drive material up to move in whipping process, effectively raise mixing effect
And efficiency, while tamping equipment work, using vibro-rammer 20 move up and down and following for material is realized in the guide effect of inner cylinder 17
Circulation moves, and coordinates with the stirring of agitating device, and mixing effect can be greatly improved, and improves operating efficiency, and tamping equipment by
Hydraulic cylinder 23 drives, time saving and energy saving without manual operation, reduces the labor intensity of operative employee；The upper end of body 1 is connected with
Aspiration channel 14, aspiration channel 14 connect dust arrester, and dust arrester includes air pump 10 and water tank 11, the lower sidewalls connection of water tank 11
There is outlet pipe 12, while outlet pipe 12 is connected in parallel to the porch of air pump 10 with aspiration channel 14, the outlet connection of the air pump 10 is set
Water pipe 13 is put back into, return pipe 13 is connected to the upper portion side wall of water tank 11, and the upper end of water tank 11 is provided with case lid 28 and gas outlet 9, backwater
Pipe 13 is located in water tank 11 above or below liquid level, and outlet pipe 12 is located at the lower section of liquid level, and outlet pipe 12 is provided with current
Control valve 27, the bottom of the water tank 11 are provided with blowoff valve 26, dust granules caused by proportioner work, led to by air pump
Aspiration channel absorption is crossed, air pump also draws the water in water tank by outlet pipe, and water mixes in air pump, and playing reduces air pump temperature
Effect, and pass through return pipe reflow tank from the wet dust that is equal to of air pump blowout, blocking of the dust to device joint part is avoided,
Reliability is improved, water resource can recycle, and avoid waste, meanwhile, environmental protection, avoid atmosphere pollution.This reality
With novel intelligent soft magnetic materials proportioner, charging process can be automatically performed, realize raw material ratio weigh, expect it is automatic
Change, intellectualized operation, effectively raise production efficiency, reduce production cost, using vibro-rammer move up and down and inner cylinder
Guide effect realize circulating for material, agitating auger is stirred to material and driven in whipping process on material
Rise, greatly improve mixing effect, additionally be able to the blocking for effectively avoiding dust to device vital part, protect environment,
Avoid atmosphere pollution.
It is obvious to a person skilled in the art that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and
And in the case of without departing substantially from spirit or essential attributes of the present utility model, it can realize that this practicality is new in other specific forms
Type.Therefore, no matter from the point of view of which point, embodiment all should be regarded as exemplary, and is nonrestrictive, this practicality is new
The scope of type limits by appended claims rather than described above, it is intended that the equivalency fallen in claim is contained
All changes in justice and scope are included in the utility model.Any reference in claim should not be considered as limitation
Involved claim.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that those skilled in the art should for clarity
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It is appreciated that other embodiment.
Claims (4)
1. a kind of intelligent soft magnetic materials proportioner, including body, it is characterised in that outer wall top offers on the left of the body
Pellet charging aperture, body outer right wall top offer powder charging aperture, and body upper left side and upper right side are respectively equipped with pellet and added
Expect device and powder feeder, the pellet feeding device includes pellet bucket, stirring inside pellet bucket
Device, pellet blanking groove and intelligent gauge are mixed, pellet storage bottom of the barrel sets pellet blanking groove, and pellet blanking groove is connected by pipeline
Be connected on the pellet charging aperture of body, the pellet blanking groove lower end is provided with pellet blanking control valve door, intelligent gauge with
Pellet blanking control valve door connects, and the powder feeder includes powder storing bucket, weighing cylinder and powder blanking groove, weighing
Cylinder is arranged in powder storing bucket, and weighing cylinder bottom is provided with weight sensor, and powder blanking groove is connected to body by pipeline
Powder charging aperture, powder blanking groove lower end is provided with powder blanking control valve, weight sensor and powder blanking control valve
Door connects, and vertical at the internal body center to be provided with a tamping equipment, tamping equipment includes mobile bar, vibro-rammer, fixation
Plate, back-moving spring and hydraulic cylinder, mobile bar is vertically arranged and top is placed in outside through body top and is connected to horizontally disposed
If fixed plate, bottom be placed in body and be uniformly arranged dried layer vibro-rammer thereon, mobile bar top is arranged with back-moving spring, stretched
Contracting spring is placed on the upside of fixed plate and body between outer wall, and left and right ends are designed with hydraulic cylinder on the downside of fixed plate, hydraulic cylinder
Piston rod top is connected with fixed plate lower surface, and hydraulic cylinder bottom is fixed on block upper surface, the mobile bar of tamping equipment
It is placed in vibro-rammer on one inside the inner cylinder of lower open mouth tubular, inner cylinder top is fixed in body upper inside walls, in internal body
Circumferentially it is evenly distributed with several agitating devices around tamping equipment, stirring shaft that the agitating device includes being vertically arranged, sets
The agitating auger on stirring shaft outer wall and the motor being connected with stirring shaft top are put, the body upper end is connected with
Aspiration channel, aspiration channel connection dust arrester, dust arrester include air pump and water tank, and the lower sidewalls of water tank are connected with outlet pipe,
Outlet pipe is connected in parallel to the porch of air pump with aspiration channel simultaneously, and the outlet connection of the air pump sets return pipe, return pipe connection
To the upper portion side wall of water tank, water tank upper end is provided with case lid and gas outlet, and return pipe is located in water tank above or below liquid level, gone out
Water pipe is located at the lower section of liquid level, and outlet pipe is provided with Water flow control valve.
2. intelligent soft magnetic materials proportioner according to claim 1, it is characterised in that the vibro-rammer is shaped as arc
Shape.
3. intelligent soft magnetic materials proportioner according to claim 1, it is characterised in that uniformly offered on the inner cylinder
If dried layer pilot hole.
4. intelligent soft magnetic materials proportioner according to claim 1, it is characterised in that the bottom of the water tank is provided with row
Dirty valve.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720143024.1U CN206642603U (en) | 2017-02-17 | 2017-02-17 | A kind of intelligent soft magnetic materials proportioner |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720143024.1U CN206642603U (en) | 2017-02-17 | 2017-02-17 | A kind of intelligent soft magnetic materials proportioner |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206642603U true CN206642603U (en) | 2017-11-17 |
Family
ID=60283011
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720143024.1U Expired - Fee Related CN206642603U (en) | 2017-02-17 | 2017-02-17 | A kind of intelligent soft magnetic materials proportioner |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206642603U (en) |
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108928508A (en) * | 2018-09-03 | 2018-12-04 | 漯河恒丰机械制造科技有限公司 | Oil powder mixing filling machine |
| CN110368861A (en) * | 2019-07-29 | 2019-10-25 | 黑龙江兰德超声科技股份有限公司 | A kind of compound cast material U-shaped stirring system |
| CN113083134A (en) * | 2021-04-09 | 2021-07-09 | 吉林农业大学 | Suspending agent preparation device combining sedaxane, metalaxyl-M and fludioxonil and preparation method thereof |
| CN113846528A (en) * | 2021-10-19 | 2021-12-28 | 合肥工业大学 | Mixing station and mixing method for improving conductive path rate of snow-melting pavement |
| CN117055455A (en) * | 2023-08-02 | 2023-11-14 | 山东春光磁电科技有限公司 | Automatic batching control system for soft magnetic ferrite |
-
2017
- 2017-02-17 CN CN201720143024.1U patent/CN206642603U/en not_active Expired - Fee Related
Cited By (8)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108928508A (en) * | 2018-09-03 | 2018-12-04 | 漯河恒丰机械制造科技有限公司 | Oil powder mixing filling machine |
| CN110368861A (en) * | 2019-07-29 | 2019-10-25 | 黑龙江兰德超声科技股份有限公司 | A kind of compound cast material U-shaped stirring system |
| CN113083134A (en) * | 2021-04-09 | 2021-07-09 | 吉林农业大学 | Suspending agent preparation device combining sedaxane, metalaxyl-M and fludioxonil and preparation method thereof |
| CN113083134B (en) * | 2021-04-09 | 2023-01-03 | 吉林农业大学 | Suspending agent preparation device combining sedaxane, metalaxyl-M and fludioxonil and preparation method thereof |
| CN113846528A (en) * | 2021-10-19 | 2021-12-28 | 合肥工业大学 | Mixing station and mixing method for improving conductive path rate of snow-melting pavement |
| CN113846528B (en) * | 2021-10-19 | 2022-10-04 | 合肥工业大学 | Mixing station and mixing method for improving conductive path rate of snow-melting pavement |
| CN117055455A (en) * | 2023-08-02 | 2023-11-14 | 山东春光磁电科技有限公司 | Automatic batching control system for soft magnetic ferrite |
| CN117055455B (en) * | 2023-08-02 | 2024-05-24 | 山东春光磁电科技有限公司 | Automatic batching control system for soft magnetic ferrite |
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| Date | Code | Title | Description |
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| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
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| CF01 | Termination of patent right due to non-payment of annual fee |