CN108928508A - Oil powder mixing filling machine - Google Patents

Oil powder mixing filling machine Download PDF

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Publication number
CN108928508A
CN108928508A CN201811023555.2A CN201811023555A CN108928508A CN 108928508 A CN108928508 A CN 108928508A CN 201811023555 A CN201811023555 A CN 201811023555A CN 108928508 A CN108928508 A CN 108928508A
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China
Prior art keywords
oil
powder
supply system
overflow
liquid level
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CN201811023555.2A
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Chinese (zh)
Inventor
黄安芳
戴全申
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Luohe Hengfeng Machinery Manufacturing Technology Co Ltd
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Luohe Hengfeng Machinery Manufacturing Technology Co Ltd
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Priority to CN201811023555.2A priority Critical patent/CN108928508A/en
Publication of CN108928508A publication Critical patent/CN108928508A/en
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    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/04Methods of, or means for, filling the material into the containers or receptacles
    • B65B3/10Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material
    • B65B3/12Methods of, or means for, filling the material into the containers or receptacles by application of pressure to material mechanically, e.g. by pistons or pumps
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26Methods or devices for controlling the quantity of the material fed or filled
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B3/00Packaging plastic material, semiliquids, liquids or mixed solids and liquids, in individual containers or receptacles, e.g. bags, sacks, boxes, cartons, cans, or jars
    • B65B3/26Methods or devices for controlling the quantity of the material fed or filled
    • B65B3/28Methods or devices for controlling the quantity of the material fed or filled by weighing
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/08Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders
    • B65B37/10Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged by rotary feeders of screw type
    • BPERFORMING OPERATIONS; TRANSPORTING
    • B65CONVEYING; PACKING; STORING; HANDLING THIN OR FILAMENTARY MATERIAL
    • B65BMACHINES, APPARATUS OR DEVICES FOR, OR METHODS OF, PACKAGING ARTICLES OR MATERIALS; UNPACKING
    • B65B37/00Supplying or feeding fluent-solid, plastic, or liquid material, or loose masses of small articles, to be packaged
    • B65B37/16Separating measured quantities from supply

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  • Engineering & Computer Science (AREA)
  • Mechanical Engineering (AREA)

Abstract

The present invention provides a kind of oil powder mixing filling machines, are related to food production field of mechanical technique, solve oil powder mixing in peppery production process in the prior art and use the technical problem that production efficiency caused by manual work is low and sanitary condition is not up to standard.The bottle placer includes oil supply system, powder-supply system and oil powder hybrid system, and oil supply system and powder-supply system are all set in oil powder hybrid system upper end, and oil supply system is connected to oil powder hybrid system, and powder-supply system is connected to oil powder hybrid system;Oil supply system includes oil inlet control mechanism, and oil inlet control mechanism is set to oil supply system end and adjacent with oil powder hybrid system;Powder-supply system includes being set to powder-supply system end and adjacent with oil powder hybrid system into powder control mechanism into powder control mechanism.The present invention is used to replace traditional manual work using mechanical equipment, greatly improves working efficiency, and avoid the defect not up to standard of sanitary condition caused by traditional manual work simultaneously.

Description

油粉混合灌装机Oil Powder Mixing Filling Machine

技术领域technical field

本发明涉及食品生产机械技术领域,尤其是涉及一种油粉混合灌装机。The invention relates to the technical field of food production machinery, in particular to an oil-powder mixing filling machine.

背景技术Background technique

膨化辣条制品是休闲食品的重要品种之一,又名辣片、麻辣条、辣椒条、辣子条、豆腐皮或者辣皮子,它是一种形状大小一致、条状均匀、调味鲜美的方便食品,其主要是用面粉、豆粉、食用盐、辣椒粉、味精、食用香辛料、食用油等原料经过膨化机制作而成的。因其制作方法简单、成本低而且味道香辣可口而深受大众的喜爱,特别是学生及女性同胞,是目前市面上最为流行的一种零食之一。其中,油粉混合是辣条生产主要工序之一,必须消除人工称重配比的落后生产工艺,采用自动化,电脑程序化控制,提高生产效率、降低生产成本、满足食品生产卫生条件要求是辣条生产商不断追求的生产目标。Puffed spicy strip products are one of the important varieties of snack food, also known as spicy slices, spicy strips, chili strips, spicy strips, tofu skin or spicy skin. It is a convenience food with uniform shape and size, uniform strip shape and delicious seasoning. , which is mainly made of flour, soybean powder, edible salt, chili powder, monosodium glutamate, edible spices, edible oil and other raw materials through an extruder. Because of its simple production method, low cost and spicy and delicious taste, it is deeply loved by the public, especially students and female compatriots. It is one of the most popular snacks on the market. Among them, the mixing of oil and powder is one of the main processes in the production of spicy strips. It is necessary to eliminate the backward production process of manual weighing and proportioning, and adopt automation and computer program control to improve production efficiency, reduce production costs, and meet the requirements of hygienic conditions for food production. The production goal that manufacturers are constantly pursuing.

发明内容Contents of the invention

本发明的目的在于提供一种油粉混合灌装机,以解决现有技术中辣条生产过程中油粉混合采用人工作业导致的生产效率低下以及卫生条件不达标的技术问题。The purpose of the present invention is to provide an oil-powder mixing filling machine to solve the technical problems of low production efficiency and substandard hygienic conditions caused by manual operation of oil-powder mixing in the production process of spicy strips in the prior art.

为实现上述目的,本发明提供了以下技术方案:To achieve the above object, the present invention provides the following technical solutions:

本发明提供的一种油粉混合灌装机,包括供油系统、供粉系统以及油粉混合系统,其中:所述供油系统和所述供粉系统均设置于所述油粉混合系统上端,所述供油系统与所述油粉混合系统连通且置于所述供油系统中的油料能进入所述油粉混合系统,所述供粉系统与所述油粉混合系统连通且置于所述供粉系统的粉料能进入所述油粉混合系统;An oil-powder mixing filling machine provided by the present invention includes an oil supply system, a powder supply system and an oil-powder mixing system, wherein: the oil supply system and the powder supply system are both arranged at the upper end of the oil-powder mixing system , the oil supply system communicates with the oil powder mixing system and the oil placed in the oil supply system can enter the oil powder mixing system, the powder supply system communicates with the oil powder mixing system and is placed The powder of the powder supply system can enter the oil powder mixing system;

所述供油系统包括进油控制机构,所述进油控制机构设置于所述供油系统末端且与所述油粉混合系统相邻,所述进油控制机构能控制油料进入所述油粉混合系统;所述供粉系统包括进粉控制机构,所述进粉控制机构设置于所述供粉系统末端且与所述油粉混合系统相邻,所述进粉控制机构能控制粉料进入所述油粉混合系统。The oil supply system includes an oil inlet control mechanism, the oil inlet control mechanism is arranged at the end of the oil supply system and adjacent to the oil powder mixing system, and the oil inlet control mechanism can control the oil material entering the oil powder Mixing system; the powder feeding system includes a powder feeding control mechanism, the powder feeding control mechanism is arranged at the end of the powder feeding system and adjacent to the oil powder mixing system, and the powder feeding control mechanism can control the powder entering The oil-powder mixing system.

优选地,所述进油控制机构包括重量传感器、进油控制器和进油控制气缸,所述重量传感器设置于所述供油系统末端且与所述油粉混合系统相邻,所述重量传感器与所述进油控制器连接,所述进油控制器与所述进油控制气缸连接,所述进油控制器接收所述重量传感器的重量信号以控制所述进油控制气缸的开启和闭合。Preferably, the oil inlet control mechanism includes a weight sensor, an oil inlet controller and an oil inlet control cylinder, the weight sensor is arranged at the end of the oil supply system and adjacent to the oil powder mixing system, and the weight sensor Connected with the oil inlet controller, the oil inlet controller is connected with the oil inlet control cylinder, and the oil inlet controller receives the weight signal from the weight sensor to control the opening and closing of the oil inlet control cylinder .

优选地,所述供油系统还包括定量油桶、液位传感器以及液位显示器,所述液位传感器设置于所述定量油桶内部且能感应所述定量油桶的液面高度,所述液位传感器与所述液位显示器连接,所述液位显示器能接受所述液位传感器的信号显示所述定量油桶的液面高度。Preferably, the oil supply system further includes a quantitative oil barrel, a liquid level sensor and a liquid level display, the liquid level sensor is arranged inside the quantitative oil barrel and can sense the liquid level of the quantitative oil barrel, the The liquid level sensor is connected with the liquid level display, and the liquid level display can receive the signal of the liquid level sensor to display the liquid level height of the quantitative oil barrel.

优选地,所述供油系统还包括溢流油桶、溢流泵、溢流控制器以及液位调节阀,所述溢流油桶与所述定量油桶并列设置且所述溢流油桶能预防所述定量油桶里油液过多导致的溢流现象;所述液位调节阀设置于所述溢流油桶的内部,所述液位调节阀与所述溢流控制器连接,所述溢流控制器与所述溢流泵连接,所述溢流控制器接收所述液位调节阀的液位信号以控制所述溢流泵的启动和停止;所述溢流泵设置于所述溢流油桶的下方且连通所述定量油桶和所述溢流油桶,所述溢流泵能将置于所述溢流油桶的所述油料转移到所述定量油桶中。Preferably, the oil supply system further includes an overflow oil barrel, an overflow pump, an overflow controller, and a liquid level regulating valve, the overflow oil barrel is arranged side by side with the quantitative oil barrel, and the overflow oil barrel It can prevent the overflow phenomenon caused by too much oil in the quantitative oil barrel; the liquid level regulating valve is arranged inside the overflow oil barrel, and the liquid level regulating valve is connected with the overflow controller, The overflow controller is connected with the overflow pump, and the overflow controller receives the liquid level signal of the liquid level regulating valve to control the start and stop of the overflow pump; the overflow pump is arranged at The bottom of the overflow oil barrel is connected with the quantitative oil barrel and the overflow oil barrel, and the overflow pump can transfer the oil placed in the overflow oil barrel to the quantitative oil barrel .

优选地,所述进粉控制机构包括螺旋推进器,进粉控制器以及供粉电机,所述螺旋推进器设置于所述供粉系统末端且与所述油粉混合系统相连接,所述螺旋推进器与所述进粉控制器连接,所述进粉控制器与所述供粉电机连接,所述进粉控制器接收所述螺旋推进器的移动信号以控制所述供粉电机的开启和闭合。Preferably, the powder feeding control mechanism includes a screw propeller, a powder feeding controller and a powder supply motor, the screw propeller is arranged at the end of the powder supply system and connected with the oil-powder mixing system, and the screw propeller The propeller is connected with the powder feeding controller, the powder feeding controller is connected with the powder feeding motor, and the powder feeding controller receives the movement signal of the screw propeller to control the opening and closing of the powder feeding motor. closure.

优选地,所述供粉系统还包括供粉桶,所述供粉桶设置于所述螺旋推进器的上方且与所述螺旋推进器滑动连接,所述供粉桶在所述螺旋推进器的带动下能将置于所述供粉桶的所述粉料转移到所述油粉混合系统。Preferably, the powder supply system further includes a powder supply bucket, the powder supply bucket is arranged above the auger and is slidably connected with the auger, and the powder supply bucket is on the side of the auger Driven to transfer the powder placed in the powder supply bucket to the oil powder mixing system.

优选地,所述油粉混合系统与所述螺旋推进器之间设置粉料计量器,所述粉料计量器用于显示进入所述油粉混合系统的所述粉料的重量。Preferably, a powder meter is arranged between the oil-powder mixing system and the screw propeller, and the powder meter is used to display the weight of the powder entering the oil-powder mixing system.

优选地,所述油粉混合系统包括搅拌桶、搅拌电机以及搅拌叶片,所述进油控制机构和所述进粉控制机构均设置于所述搅拌桶的上方,所述搅拌电机和所述搅拌叶片连接且均设置于所述搅拌桶内部。Preferably, the oil-powder mixing system includes a stirring tank, a stirring motor and a stirring blade, the oil feeding control mechanism and the powder feeding control mechanism are both arranged above the mixing tank, the stirring motor and the stirring The blades are connected and all arranged inside the mixing bucket.

优选地,所述油粉混合系统还包括油粉控制气缸和搅拌控制器,所述搅拌控制器与所述油粉控制气缸连接,所述油粉控制气缸与所述搅拌电机连接,所述搅拌控制器能控制所述油粉控制气缸实现所述搅拌电机的启动和停止。Preferably, the oil powder mixing system further includes an oil powder control cylinder and a stirring controller, the stirring controller is connected with the oil powder control cylinder, the oil powder control cylinder is connected with the stirring motor, and the stirring The controller can control the oil powder control cylinder to start and stop the stirring motor.

优选地,所述油粉混合系统还包括吸料泵,所述吸料泵设置于所述搅拌桶的末端且与所述搅拌桶连通连接,所述吸料泵能将经所述搅拌桶搅拌后的油粉混合物输送到辣条生产的下一工步(比如进入八角锅)。Preferably, the oil-powder mixing system further includes a suction pump, the suction pump is arranged at the end of the mixing barrel and communicated with the mixing barrel, and the suction pump can stir the The final oil-powder mixture is transported to the next step in the production of spicy strips (such as entering the octagonal pot).

本发明提供的一种油粉混合灌装机,同现有技术相比,具有以下技术效果:Compared with the prior art, the oil-powder mixing filling machine provided by the present invention has the following technical effects:

该种油粉混合灌装机,主要包括了供油系统、供粉系统以及油粉混合系统,同现有技术中直接采用人工将油粉混合相比,即将油料倒入粉料或者将粉料倒入油料,本发明将供油系统中的油料和供粉系统中的粉料转入油粉混合系统中时,通过控制置于供油系统中的进油控制机构和置于供粉系统中的进粉控制机构,从而实现对进入油粉混合系统中油料和粉料自动的按比例的控制,采用机械设备代替传统的人工作业,极大的提高了工作效率,且同时避免了传统的人工作业导致的卫生条件不达标的缺陷。This oil-powder mixing filling machine mainly includes an oil supply system, a powder supply system and an oil-powder mixing system. Compared with directly mixing oil powder manually in the prior art, the oil is poured into the powder or the powder is poured into the powder. Pour in the oil, when the present invention transfers the oil in the oil supply system and the powder in the powder supply system to the oil powder mixing system, it controls the oil inlet control mechanism placed in the oil supply system and places it in the powder supply system. Advanced powder feeding control mechanism, so as to realize the automatic proportional control of the oil and powder entering the oil powder mixing system, using mechanical equipment instead of traditional manual work, greatly improving work efficiency, and at the same time avoiding the traditional Defects of unsanitary conditions caused by manual work.

附图说明Description of drawings

为了更清楚地说明本发明实施例或现有技术中的技术方案,下面将对实施例或现有技术描述中所需要使用的附图作简单地介绍,显而易见地,下面描述中的附图仅仅是本发明的一些实施例,对于本领域普通技术人员来讲,在不付出创造性劳动的前提下,还可以根据这些附图获得其他的附图。In order to more clearly illustrate the technical solutions in the embodiments of the present invention or the prior art, the following will briefly introduce the drawings that need to be used in the description of the embodiments or the prior art. Obviously, the accompanying drawings in the following description are only These are some embodiments of the present invention. Those skilled in the art can also obtain other drawings based on these drawings without creative work.

图1是本发明一种实施例的油粉混合灌装机的工作原理图;Fig. 1 is the working principle figure of the oil-powder mixing filling machine of a kind of embodiment of the present invention;

图2是本发明一种实施例的油粉混合灌装机的主视图;Fig. 2 is the front view of the oil-powder mixing filling machine of an embodiment of the present invention;

图3是本发明一种实施例的油粉混合灌装机的俯视图。Fig. 3 is a top view of an oil-powder mixing filling machine according to an embodiment of the present invention.

图中:100、供油系统;101、重量传感器;102、进油控制气缸;103、定量油桶;104、液位传感器;105、液位显示器;106、溢流油桶;107、溢流泵;108、液位调节阀;109、气动球阀;110、油管;111、第一手动球阀;112、回油池;200、供粉系统;201、螺旋推进器;202、供粉电机;203、供粉桶;204、粉料计量器;300、油粉混合系统;301、搅拌桶;302、搅拌电机;303、搅拌叶片;304、油粉控制气缸;305、吸料泵;306、单向阀;307、第二手动球阀;308、油粉回料池;309、八角锅;400、机架系统;401、机架滚轮。Among the figure: 100, oil supply system; 101, weight sensor; 102, oil inlet control cylinder; 103, quantitative oil barrel; 104, liquid level sensor; 105, liquid level display; 106, overflow oil barrel; 107, overflow Pump; 108, liquid level regulating valve; 109, pneumatic ball valve; 110, oil pipe; 111, first manual ball valve; 112, oil return tank; 200, powder supply system; 201, screw propeller; 202, powder supply motor; 203 , powder supply barrel; 204, powder meter; 300, oil powder mixing system; 301, mixing tank; 302, stirring motor; 303, stirring blade; 304, oil powder control cylinder; 305, suction pump; 306, single Directional valve; 307, second manual ball valve; 308, oil powder return tank; 309, octagonal pot; 400, rack system; 401, rack roller.

具体实施方式Detailed ways

为使本发明的目的、技术方案和优点更加清楚,下面将对本发明的技术方案进行详细的描述。显然,所描述的实施例仅仅是本发明一部分实施例,而不是全部的实施例。基于本发明中的实施例,本领域普通技术人员在没有做出创造性劳动的前提下所得到的所有其它实施方式,都属于本发明所保护的范围。In order to make the purpose, technical solution and advantages of the present invention clearer, the technical solution of the present invention will be described in detail below. Apparently, the described embodiments are only some of the embodiments of the present invention, but not all of them. Based on the embodiments of the present invention, all other implementations obtained by persons of ordinary skill in the art without making creative efforts fall within the protection scope of the present invention.

在本发明的描述中,需要理解的是,术语“中心”、“长度”、“宽度”、“高度”、“上”、“下”、“前”、“后”、“左”、“右”、“竖直”、“水平”、“顶”、“底”、“内”、“外”、“侧”等指示的方位或位置关系为基于附图1所示的方位或位置关系,仅是为了便于描述本发明和简化描述,而不是指示或暗示所指的设备或元件必须具有特定的方位、以特定的方位构造和操作,因此不能理解为对本发明的限制。在本发明的描述中,除非另有说明,“多个”的含义是两个或两个以上。In describing the present invention, it is to be understood that the terms "center", "length", "width", "height", "upper", "lower", "front", "rear", "left", " The orientation or positional relationship indicated by "right", "vertical", "horizontal", "top", "bottom", "inner", "outer", and "side" is based on the orientation or positional relationship shown in Figure 1 , is only for the convenience of describing the present invention and simplifying the description, but does not indicate or imply that the referred device or element must have a specific orientation, be constructed and operated in a specific orientation, and thus should not be construed as limiting the present invention. In the description of the present invention, unless otherwise specified, "plurality" means two or more.

实施例1:Example 1:

图1是本发明一种实施例的油粉混合灌装机的工作原理图,图2是本发明一种实施例的油粉混合灌装机的主视图,图3是本发明一种实施例的油粉混合灌装机的俯视图,本发明提供的一种油粉混合灌装机,如图1、图2和图3所示,包括供油系统100、供粉系统200以及油粉混合系统300,供油系统100和供粉系统200均安装在油粉混合系统300的上方,并且供油系统100与油粉混合系统300连通,同样地供粉系统200也与油粉混合系统300连通,置于供油系统100中的油料和置于供粉系统200中的粉料由于自身重力作用,油料从供油系统100落入油料混合系统,粉料从供粉系统200落入油料混合系统,油料和粉料在油粉混合系统300中混合。Fig. 1 is a working principle diagram of an oil-powder mixing filling machine according to an embodiment of the present invention, Fig. 2 is a front view of an oil-powder mixing filling machine according to an embodiment of the present invention, and Fig. 3 is an embodiment of the present invention The top view of the oil powder mixing filling machine, a kind of oil powder mixing filling machine provided by the present invention, as shown in Figure 1, Figure 2 and Figure 3, includes an oil supply system 100, a powder supply system 200 and an oil powder mixing system 300, the oil supply system 100 and the powder supply system 200 are installed above the oil powder mixing system 300, and the oil supply system 100 communicates with the oil powder mixing system 300, similarly the powder supply system 200 also communicates with the oil powder mixing system 300, The oil placed in the oil supply system 100 and the powder placed in the powder supply system 200 are due to their own gravity, the oil falls from the oil supply system 100 into the oil mixing system, and the powder falls from the powder supply system 200 into the oil mixing system, The oil and powder are mixed in the oil powder mixing system 300 .

为了使落入油粉混合系统300的油料和粉料的比例恰当,其中,供油系统100包括了进油控制机构,进油控制机构设置于供油系统100末端,并且与油粉混合系统300相邻,进油控制机构能够控制进入油粉混合系统300中油料的含量;而供粉系统200则同样包括了进粉控制机构,进粉控制机构设置于供粉系统200的末端,并且也与油粉混合系统300相邻,进粉控制机构能够控制进入油粉混合系统300中粉料的含量。In order to make the ratio of the oil and powder falling into the oil powder mixing system 300 appropriate, wherein the oil supply system 100 includes an oil inlet control mechanism, the oil inlet control mechanism is arranged at the end of the oil supply system 100, and is connected with the oil powder mixing system 300 Adjacent, the oil feed control mechanism can control the content of oil entering the oil-powder mixing system 300; and the powder supply system 200 also includes a powder feed control mechanism, which is arranged at the end of the powder supply system 200 and is also connected with The oil-powder mixing system 300 is adjacent, and the powder feed control mechanism can control the content of powder entering the oil-powder mixing system 300 .

具体实现步骤如下:The specific implementation steps are as follows:

(1)供油系统100中盛装油料,油粉系统中盛装粉料;(1) The oil supply system 100 is filled with oil, and the oil powder system is filled with powder;

(2)打开进油控制机构和进粉控制机构,通过控制进油控制机构和进粉控制机构的开启和闭合,控制落入油粉混合系统300中的油料和粉料的含量;(2) Open the oil-feeding control mechanism and the powder-feeding control mechanism, by controlling the opening and closing of the oil-feeding control mechanism and the powder-feeding control mechanism, control the content of the oil and powder falling into the oil-powder mixing system 300;

(3)待油料和粉料落入油粉混合系统300后,油料和粉料在油粉混合系统300中混合。(3) After the oil and powder fall into the oil-powder mixing system 300 , the oil and powder are mixed in the oil-powder mixing system 300 .

同现有技术中直接采用人工作业将油粉混合相比,即将油料倒入粉料或者将粉料倒入油料,本发明是将供油系统100中的油料和供粉系统200中的粉料转入油粉混合系统300中时,通过控制置于供油系统100中的进油控制机构和置于供粉系统200中的进粉控制机构,从而实现对进入油粉混合系统300中油料和粉料含量的控制,采用机械设备代替传统的人工作业,极大的提高了工作效率,且同时避免了传统的人工作业导致的卫生条件不达标的缺陷。Compared with the direct use of manual operation to mix the oil and powder in the prior art, that is, pouring the oil into the powder or pouring the powder into the oil, the present invention mixes the oil in the oil supply system 100 and the powder in the powder supply system 200 When the material is transferred into the oil-powder mixing system 300, by controlling the oil-feeding control mechanism placed in the oil supply system 100 and the powder-feeding control mechanism placed in the powder supply system 200, the oil material entering the oil-powder mixing system 300 is realized. And the control of powder content, using mechanical equipment to replace traditional manual work, greatly improving work efficiency, and at the same time avoiding the defects of substandard sanitary conditions caused by traditional manual work.

作为本实施例的一种优选方案,如图1所示,为了自动控制进入油粉混合系统300中的油料的含量,进油控制机构则包括重量传感器101、进油控制器和进油控制气缸102,重量传感器101安装于定量油桶103的末端,紧邻油粉混合系统300,重量传感器101能够获得进入油料混合系统的油料的含量;并且重量传感器101与进油控制器连接,进油控制器与进油控制气缸102连接,进油控制器接收重量传感器101的重量信号以控制进油控制气缸102的开启和闭合,从而达到控制油料进入油粉混合系统300中含量的目的。As a preferred solution of this embodiment, as shown in Figure 1, in order to automatically control the content of the oil entering the oil-powder mixing system 300, the oil inlet control mechanism includes a weight sensor 101, an oil inlet controller and an oil inlet control cylinder 102, the weight sensor 101 is installed at the end of the quantitative oil barrel 103, close to the oil powder mixing system 300, the weight sensor 101 can obtain the content of the oil entering the oil mixing system; and the weight sensor 101 is connected with the oil inlet controller, and the oil inlet controller Connected with the oil inlet control cylinder 102, the oil inlet controller receives the weight signal from the weight sensor 101 to control the opening and closing of the oil inlet control cylinder 102, so as to achieve the purpose of controlling the content of oil entering the oil powder mixing system 300.

作为本实施例的一种优选方案,如图1所示,供油系统100还包括定量油桶103、液位传感器104以及液位显示器105,其中液位传感器104主要是为了获得定量油桶103中的含油量,而液位显示器105则主要是为了显示定量油桶103的含油量,通过液位传感器104和液位显示器105的配合,控制定量油桶103的油位高度,保证有足够的油量进入油粉混合系统300与粉料混合。As a preferred solution of this embodiment, as shown in Figure 1, the oil supply system 100 also includes a quantitative oil barrel 103, a liquid level sensor 104 and a liquid level display 105, wherein the liquid level sensor 104 is mainly for obtaining the quantitative oil barrel 103 The liquid level indicator 105 is mainly to display the oil content of the metered oil drum 103. Through the cooperation of the liquid level sensor 104 and the liquid level indicator 105, the oil level of the metered oil drum 103 is controlled to ensure that there is enough The amount of oil enters the oil-powder mixing system 300 to mix with the powder.

具体安装方式为,液位传感器104设置于定量油桶103内部且能感应定量油桶103的含油量,液位传感器104与液位显示器105连接,液位显示器105能接受液位传感器104的信号显示定量油桶103的含油量。The specific installation method is that the liquid level sensor 104 is arranged inside the quantitative oil barrel 103 and can sense the oil content of the quantitative oil barrel 103, the liquid level sensor 104 is connected with the liquid level indicator 105, and the liquid level indicator 105 can receive the signal of the liquid level sensor 104 Display the oil content of quantitative oil barrel 103.

另外定量油桶103中还设有油管110,油管110与储油装置连接,并且油管110上安装气动球阀109,通过气动球阀109控制油料进入定量油桶103中的含量。Also be provided with oil pipe 110 in quantitative oil barrel 103 in addition, oil pipe 110 is connected with oil storage device, and pneumatic ball valve 109 is installed on oil pipe 110, controls the content that oil enters in quantitative oil barrel 103 by pneumatic ball valve 109.

作为本实施例的一种优选方案,如图1所示,供油系统100还包括溢流油桶106、溢流泵107、溢流控制器以及液位调节阀108,其中溢流油桶106是为了预防定量油桶103里油液过多导致的溢流现象,溢流油桶106与定量油桶103并列安装。As a preferred solution of this embodiment, as shown in Figure 1, the oil supply system 100 also includes an overflow oil barrel 106, an overflow pump 107, an overflow controller, and a liquid level regulating valve 108, wherein the overflow oil barrel 106 In order to prevent the overflow phenomenon caused by too much oil in the quantitative oil barrel 103, the overflow oil barrel 106 and the quantitative oil barrel 103 are installed side by side.

其中液位调节阀108设置于溢流油桶106的内部,液位调节阀108与溢流控制器连接,溢流控制器与溢流泵107连接,溢流控制器接收液位调节阀108的液位信号以控制溢流泵107的启动和停止;溢流泵107设置于溢流油桶106的下方,将定量油桶103和溢流油桶106连通,溢流泵107的主要功能是将置于溢流油桶106的油料转移到定量油桶103中。Wherein the liquid level regulating valve 108 is arranged on the inside of the overflow oil drum 106, the liquid level regulating valve 108 is connected with the overflow controller, the overflow controller is connected with the overflow pump 107, and the overflow controller receives the pressure of the liquid level regulating valve 108 liquid level signal to control the start and stop of overflow pump 107; overflow pump 107 is arranged on the below of overflow oil barrel 106, and quantitative oil barrel 103 is communicated with overflow oil barrel 106, and the main function of overflow pump 107 is to The oil plant placed in the overflow oil drum 106 is transferred in the quantitative oil drum 103 .

由原理图可知,供油系统在上述控制及输送部件带动下,在定量油桶和溢流油桶之间形成一个稳定的封闭供油回路(预防溢流),既保证供油的安全可靠性,又保证供油量的可控性(定时供油)。It can be seen from the schematic diagram that the oil supply system, driven by the above-mentioned control and delivery components, forms a stable closed oil supply circuit between the quantitative oil barrel and the overflow oil barrel (to prevent overflow), which not only ensures the safety and reliability of the oil supply , but also to ensure the controllability of the oil supply (timing oil supply).

作为本实施例的一种优选方案,如图1所示,为了安全,以及食品卫生,系统工作结束后,要把残留在系统中的存油及时清除,在溢流泵107与定量油桶103之间还设有回油池112,回油池112与溢流泵107之间安装第一手动球阀111,通过第一手动球阀111控制残留在溢流泵107以及溢流油桶106中的油料进入回油池112中。As a preferred solution of this embodiment, as shown in Figure 1, for safety and food sanitation, after the system has finished working, the remaining oil in the system should be removed in time, between the overflow pump 107 and the quantitative oil barrel 103 There is also an oil return pool 112 between them, and a first manual ball valve 111 is installed between the oil return pool 112 and the overflow pump 107, and the oil remaining in the overflow pump 107 and the overflow oil barrel 106 is controlled by the first manual ball valve 111 Into the oil return pool 112.

实施例2:Example 2:

本实施例在实施例1的油粉混合灌装机的基础上,如图1所示,进粉控制机构进一步包括螺旋推进器201,进粉控制器以及供粉电机202,螺旋推进器201设置于供粉系统200末端且与油粉混合系统300相邻,通过螺旋推进器201移动的距离控制进入油粉混合系统300中粉料的含量。In this embodiment, on the basis of the oil-powder mixing filling machine in Embodiment 1, as shown in Figure 1, the powder feeding control mechanism further includes a screw propeller 201, a powder feeding controller and a powder supply motor 202, and the screw propeller 201 is set At the end of the powder supply system 200 and adjacent to the oil-powder mixing system 300 , the content of the powder entering the oil-powder mixing system 300 is controlled by the moving distance of the screw propeller 201 .

具体实现方式为:螺旋推进器201与进粉控制器连接,进粉控制器与供粉电机202连接,进粉控制器接收螺旋推进器201的移动信号以控制供粉电机202的开启和闭合,从而实现控制粉料进入油粉混合系统300中的含量。The specific implementation method is: the screw propeller 201 is connected to the powder feeding controller, the powder feeding controller is connected to the powder supply motor 202, and the powder feeding controller receives the movement signal of the screw propeller 201 to control the opening and closing of the powder feeding motor 202, In this way, the content of the powder entering the oil-powder mixing system 300 can be controlled.

作为本实施例的一种优选方案,如图1所示,供粉系统200还包括供粉桶203,供粉桶203的主要目的是为了给油粉混合系统300提供粉料,供粉桶203设置于螺旋推进器201的上方,供粉桶203下部出口处在供粉电机202及螺旋推进器201的带动下,粉料按照设定量进入油粉混合系统300中。As a preferred solution of this embodiment, as shown in Figure 1, the powder supply system 200 also includes a powder supply bucket 203. The main purpose of the powder supply bucket 203 is to provide powder for the oil-powder mixing system 300. The powder supply bucket 203 Set above the screw propeller 201, the outlet of the powder supply barrel 203 is driven by the powder supply motor 202 and the screw propeller 201, and the powder enters the oil-powder mixing system 300 according to the set amount.

作为本实施例的一种优选方案,如图1所示,为了进一步精确获得进入油粉混合系统300中粉料的含量,油粉混合系统300与螺旋推进器201之间设置粉料计量器204,粉料计量器204是带有数显装置的电子称重器,可以显示进入油粉混合系统300的粉料的含量,称重后通过管道进入油粉混合系统300。As a preferred solution of this embodiment, as shown in Figure 1, in order to further accurately obtain the content of the powder entering the oil powder mixing system 300, a powder material meter 204 is arranged between the oil powder mixing system 300 and the screw propeller 201 , The powder meter 204 is an electronic weighing device with a digital display device, which can display the content of the powder entering the oil-powder mixing system 300, and enters the oil-powder mixing system 300 through the pipeline after weighing.

实施例3:Example 3:

本实施例在实施例2的油粉混合灌装机的基础上,如图1所示,油粉混合系统300包括搅拌桶301、搅拌电机302以及搅拌叶片303,进油控制机构和进粉控制机构均设置于搅拌桶301的上方,搅拌电机302和搅拌叶片303均设置于搅拌桶301的内部,且两者连接,搅拌电机302能够带动搅拌叶片303旋转实现对置于搅拌桶301内的油料和粉料的混合,油料、粉料进入搅拌桶301经过充分搅拌以后成为合格的油粉混合物,提供给生产线生产出成品膨化辣条食品。This embodiment is based on the oil-powder mixing filling machine of Embodiment 2. As shown in FIG. The mechanisms are all arranged above the mixing tank 301, the mixing motor 302 and the mixing blade 303 are both arranged inside the mixing tank 301, and the two are connected, the stirring motor 302 can drive the stirring blade 303 to rotate to realize the oil material placed in the mixing tank 301 Mixing with the powder, the oil and powder enter the mixing tank 301 and become a qualified oil-powder mixture after fully stirring, which is provided to the production line to produce the finished puffed spicy bar food.

作为本实施例的一种优选方案,如图1所示,为了控制油料和粉料的搅拌时间,油粉混合系统300还包括油粉控制气缸304和搅拌控制器,搅拌控制器与油粉控制气缸304连接,油粉控制气缸304与搅拌电机302连接,搅拌控制器能控制油粉控制气缸304实现搅拌电机302的启动和停止。As a preferred solution of this embodiment, as shown in Figure 1, in order to control the stirring time of the oil and powder, the oil powder mixing system 300 also includes an oil powder control cylinder 304 and a stirring controller, the stirring controller and the oil powder control The cylinder 304 is connected, the oil powder control cylinder 304 is connected with the stirring motor 302, and the stirring controller can control the oil powder control cylinder 304 to realize the start and stop of the stirring motor 302.

作为本实施例的一种优选方案,如图1所示,油粉混合系统300还包括吸料泵305,吸料泵305设置于搅拌桶301的出口处,吸料电机带动吸料泵305把搅拌好的油粉混合物转入到八角锅309。As a preferred solution of this embodiment, as shown in Figure 1, the oil-powder mixing system 300 also includes a suction pump 305, the suction pump 305 is arranged at the outlet of the mixing tank 301, and the suction motor drives the suction pump 305 to Stirred oil-powder mixture is transferred to octagonal pot 309.

为了保证从吸料泵305到八角锅309输送油粉混合物的安全性,防止油粉混合物发生倒吸,在该管路中串接有单向阀306。In order to ensure the safety of conveying the oil-powder mixture from the suction pump 305 to the octagonal pot 309 and prevent the oil-powder mixture from sucking back, a check valve 306 is connected in series in the pipeline.

作为本实施例的一种优选方案,油粉混合系统300还包括吸料泵控制器和八角锅传感器,八角锅传感器与吸料泵控制器连接,吸料泵控制器与吸料泵305连接,吸料泵控制器接收八角锅传感器的上料信号后控制吸料泵305的启动和停机。As a preferred solution of this embodiment, the oil-powder mixing system 300 also includes a suction pump controller and an octagonal pot sensor, the octagonal pot sensor is connected to the suction pump controller, and the suction pump controller is connected to the suction pump 305, The suction pump controller controls the start and stop of the suction pump 305 after receiving the feeding signal from the octagonal pot sensor.

作为本实施例的一种优选方案,如图1所示,为了安全,以及食品卫生,系统工作结束后,要把残留在系统中的油料混合物及时清除,在吸料泵305与八角锅309之间还设有油粉回料池308,油粉回料池308的进口处设置第二手动球阀307,通过第二手动球阀307控制残留在搅拌桶301以及吸料泵305中的油粉混合物进入油粉回料池308中。As a preferred solution of this embodiment, as shown in Figure 1, for safety and food hygiene, after the system is finished, the oil mixture remaining in the system should be removed in time, between the suction pump 305 and the octagonal pot 309 There is also an oil powder return pool 308 between them, and a second manual ball valve 307 is set at the entrance of the oil powder return pool 308, and the oil powder remaining in the mixing tank 301 and the suction pump 305 is controlled by the second manual ball valve 307. The mixture enters the oil powder return tank 308.

作为本实施例的一种优选方案,如图1所示,该种油粉混合灌装机还包括机架系统400,供油系统100、供粉系统200以及油粉混合系统300均安装在机架系统400上,机架系统400上设置机架滚轮401,机架滚轮401能够带动供油系统100、供粉系统200以及油料混合系统移动。As a preferred solution of this embodiment, as shown in Figure 1, this oil powder mixing filling machine also includes a rack system 400, and the oil supply system 100, the powder supply system 200 and the oil powder mixing system 300 are all installed on the machine. On the frame system 400, frame rollers 401 are arranged on the frame system 400, and the frame rollers 401 can drive the oil supply system 100, the powder supply system 200 and the oil mixing system to move.

以上所述,仅为本发明的具体实施方式,但本发明的保护范围并不局限于此,任何熟悉本技术领域的技术人员在本发明揭露的技术范围内,可轻易想到变化或替换,都应涵盖在本发明的保护范围之内。因此,本发明的保护范围应以所述权利要求的保护范围为准。The above is only a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Anyone skilled in the art can easily think of changes or substitutions within the technical scope disclosed in the present invention. Should be covered within the protection scope of the present invention. Therefore, the protection scope of the present invention should be determined by the protection scope of the claims.

Claims (10)

1. a kind of oil powder mixing filling machine, which is characterized in that mixed including oil supply system (100), powder-supply system (200) and oil powder Collaboration is united (300), in which: the oil supply system (100) and the powder-supply system (200) are all set in the oil powder hybrid system (300) upper end, the oil supply system (100) are connected to the oil powder hybrid system (300) and are placed in the oil supply system (100) In oil plant can enter the oil powder hybrid system (300), the powder-supply system (200) and the oil powder hybrid system (300) It is connected to and the powder for being placed in the powder-supply system (200) can enter the oil powder hybrid system (300);
The oil supply system (100) includes oil inlet control mechanism, and the oil inlet control mechanism is set to the oil supply system (100) End and adjacent with the oil powder hybrid system (300), the oil inlet control mechanism can control oil plant and mix into the oil powder System (300);
The powder-supply system (200) include into powder control mechanism, it is described to be set to the powder-supply system (200) into powder control mechanism End and adjacent with the oil powder hybrid system (300), it is described to can control powder into powder control mechanism and mixed into the oil powder System (300).
2. a kind of oil powder mixing filling machine according to claim 1, which is characterized in that the oil inlet control mechanism includes weight Quantity sensor (101), oil inlet controller and oil inlet control cylinder (102), the weight sensor (101) are set to the fuel feeding System (100) end and, the weight sensor (101) and oil inlet control adjacent with the oil powder hybrid system (300) Device connection, the oil inlet controller are connect with oil inlet control cylinder (102), and the oil inlet controller receives the weight and passes The weight signal of sensor (101) is to control the unlatching and closure that the oil inlet controls cylinder (102).
3. a kind of oil powder mixing filling machine according to claim 2, which is characterized in that the oil supply system (100) is also wrapped Quantitative oil drum (103), liquid level sensor (104) and liquid level display (105) are included, the liquid level sensor (104) is set to Described quantitative oil drum (103) are internal and can incude the liquid level of quantitative oil drum (103), the liquid level sensor (104) It is connect with the liquid level display (105), the liquid level display (105) can receive the signal of the liquid level sensor (104) Show the liquid level of quantitative oil drum (103).
4. a kind of oil powder mixing filling machine according to claim 3, which is characterized in that the oil supply system (100) is also wrapped Include overflow oil drum (106), flood pump (107), overflow controller and Liquid level adjusting valve (108), the overflow oil drum (106) with Quantitative oil drum (103) are set side by side and the overflow oil drum (106) can prevent that described to quantify oil drum (103) inner oil liquid excessive Caused overflow phenomena;The Liquid level adjusting valve (108) is set to the inside of the overflow oil drum (106), and the liquid level is adjusted Valve (108) is connect with the overflow controller, and the overflow controller is connect with the flood pump (107), the overflow control Device receives the liquid level signal of the Liquid level adjusting valve (108) to control starting and stopping for the flood pump (107);The overflow Pump (107) is set to the lower section of the overflow oil drum (106) and connection quantitative oil drum (103) and the overflow oil drum (106), the oil plant that the flood pump (107) can be placed on the overflow oil drum (106) is transferred to the quantitative oil drum (103) in.
5. a kind of oil powder mixing filling machine according to claim 1, which is characterized in that it is described into powder control mechanism include spiral shell It revolves propeller (201), into powder controller and powder supply motor (202), the spiral propeller (201) is set to the powder supply system It unites (200) end and adjacent with the oil powder hybrid system (300), the spiral propeller (201) and described into powder controller Connection, it is described to be connect into powder controller with the powder supply motor (202), it is described to receive the spiral propeller into powder controller (201) movable signal is to control the unlatching and closure of the powder supply motor (202).
6. a kind of oil powder mixing filling machine according to claim 5, which is characterized in that the powder-supply system (200) is also wrapped Include powder barrel (203), the powder barrel (203) be set to the top of the spiral propeller (201) and with the screw propulsion It is connected at the powder inlet of device (201) with pipeline, the powder barrel (203) can incite somebody to action under the drive of the spiral propeller (201) The powder for being placed in the powder barrel (203) is advanced to the oil powder hybrid system (300).
7. a kind of oil powder mixing filling machine according to claim 6, which is characterized in that the oil powder hybrid system (300) Powder meter (204) are set between the spiral propeller (201), the powder meter (204) is for showing access into The weight of the powder of the oil powder hybrid system (300).
8. a kind of oil powder mixing filling machine described in any one claim according to claim 1~7, which is characterized in that institute Stating oil powder hybrid system (300) includes agitator (301), stirring motor (302) and stirring blade (303), the oil inlet control Mechanism processed and the top that the agitator (301) are all set in into powder control mechanism, the stirring motor (302) and described Stirring blade (303) connects and is all set in the agitator (301) inside.
9. a kind of oil powder mixing filling machine according to claim 8, which is characterized in that the oil powder hybrid system (300) It further include oil powder control cylinder (304) and mixing control device, the mixing control device is connect with institute's oil powder control cylinder (304), Oil powder control cylinder (304) connect with the stirring motor (302), and the mixing control device can control the oil powder control Cylinder (304) is to control starting and stopping for the stirring motor (302).
10. a kind of oil powder mixing filling machine according to claim 9, which is characterized in that the oil powder hybrid system (300) Further include charging absorption pump (305), the charging absorption pump (305) be set to the end of the agitator (301) and with the agitator (301) the oil powder mixture after the agitator (301) stirring can be transported to peppery by connection connection, the charging absorption pump (305) Next work step of item production.
CN201811023555.2A 2018-09-03 2018-09-03 Oil powder mixing filling machine Pending CN108928508A (en)

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Application publication date: 20181204