CN206632029U - A kind of injection apparatus for the cleaning of EMUs shaft coupling - Google Patents

A kind of injection apparatus for the cleaning of EMUs shaft coupling Download PDF

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Publication number
CN206632029U
CN206632029U CN201720279755.9U CN201720279755U CN206632029U CN 206632029 U CN206632029 U CN 206632029U CN 201720279755 U CN201720279755 U CN 201720279755U CN 206632029 U CN206632029 U CN 206632029U
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China
Prior art keywords
jet pipe
cleaning
uniform
axis
spray orifice
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Expired - Fee Related
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CN201720279755.9U
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Chinese (zh)
Inventor
孙迎兵
王三众
李元祥
张鹏飞
李智
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Yanshan University
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Yanshan University
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Abstract

本实用新型公开了一种用于动车组联轴节清洗的喷射装置,包括法兰盘、中部喷管和复数个均布喷管,中部喷管和均布喷管分别自上至下设置有复数个系列喷孔,该装置用于联轴节清洗,将其安装于往复机构上使之上下移动,可以一次达到有效清洗动车组联轴节内外表面的效果,提高清洗效率,并且具有易于操作、清洗效果好、减少工人的劳动力、降低清洗成本、改善工人的工作环境等优点。

The utility model discloses a spraying device for cleaning the coupling of a motor train unit, which comprises a flange plate, a middle spray pipe and a plurality of uniformly distributed spray pipes, and the central spray pipe and the uniformly distributed spray pipe are respectively arranged with A plurality of series of spray holes, the device is used for coupling cleaning, installed on the reciprocating mechanism to move up and down, can effectively clean the inner and outer surfaces of the EMU coupling at one time, improve cleaning efficiency, and is easy to operate , Cleaning effect is good, reduce the labor force of workers, reduce cleaning costs, improve the working environment of workers and so on.

Description

一种用于动车组联轴节清洗的喷射装置A spraying device for cleaning the coupling of EMUs

技术领域technical field

本实用新型涉及一种用于动车组联轴节清洗的喷射装置,属于清洗设备领域。The utility model relates to a spraying device used for cleaning the coupling of an EMU, which belongs to the field of cleaning equipment.

背景技术Background technique

CRH2A/B/C1/E动车组采用WN联轴节,CRH2C二阶段、380A/L型动车组采用比利时ESCO生产的联轴节,按照规程要求,高级检修时需分解检修,分解后将联轴节外筒、小齿轮等各部件进行清洗。目前,动车组联轴节的清洗多采用人工清洗方法,效率较低,且有些内腔部位不易被有效清洗,造成清洗效果差;而采用超声波清洗机清洗,成本较高。国内外存在采用喷射方式清洗类似机械零部件专利,例如专利号CN205253629U号的中国实用新型专利公开了一种“一种机械零部件清洗机”,这种清洗机在顶部布置了一系列的喷嘴,这种喷嘴布置一次装夹仅能完成内表面或外表面其中一个部分的清洗工作,而我们亟需一种一次装夹即可完成对联轴节内外表面的有效清洗工作。CRH2A/B/C1/E EMUs use WN couplings, and CRH2C Phase II and 380A/L EMUs use couplings produced by ESCO in Belgium. Clean the outer cylinder, pinion and other components. At present, the cleaning method of EMU couplings is mostly manual cleaning, which has low efficiency, and some parts of the inner cavity are not easy to be cleaned effectively, resulting in poor cleaning effect; cleaning with an ultrasonic cleaning machine is relatively expensive. There are patents at home and abroad that use spraying to clean similar mechanical parts. For example, the Chinese utility model patent No. CN205253629U discloses a "machine parts cleaning machine". This cleaning machine is equipped with a series of nozzles on the top. This kind of nozzle arrangement can only complete the cleaning of one part of the inner surface or the outer surface in one clamping, and we urgently need a one-time clamping to complete the effective cleaning of the inner and outer surfaces of the coupling.

实用新型内容Utility model content

针对上述问题,本实用新型旨在设计一种用于动车组联轴节清洗的喷射装置,以实现一次安置联轴节即可完成对联轴节内外表面的有效清洗工作。In view of the above problems, the utility model aims to design a spraying device for cleaning the couplings of EMUs, so as to realize the effective cleaning of the inner and outer surfaces of the couplings once the couplings are placed.

本实用新型所采用的技术方案:The technical scheme adopted in the utility model:

一种用于动车组联轴节清洗的喷射装置,该喷射装置包括法兰盘、中部喷管和复数个均布喷管,法兰盘设置为中空,其底面中心设置大螺纹孔,中心喷管上端通过管接头联接至该大螺纹孔,法兰盘底面边缘设置复数个均布小螺纹孔,均布喷管上端分别通过管接头联接对应小螺纹孔,中部喷管和均布喷管的下端分别设置密封装置进行密封;所述中部喷管自上至下设置有复数个系列喷孔,每个系列喷孔各由沿中部喷管周向均布分布的喷孔构成,各喷孔的轴线皆与中部喷管轴线相倾斜成设定角度;所述均布喷管自上至下设置有复数个系列喷孔,每个系列喷孔组合对应在所有均布喷管上分别设置一个喷孔,各喷孔轴线皆与中部喷管的轴线相倾斜成设定角度。A spraying device used for cleaning the couplings of EMUs. The spraying device includes a flange plate, a nozzle pipe in the middle and a plurality of uniformly distributed nozzle pipes. The upper end of the pipe is connected to the large threaded hole through a pipe joint, and a plurality of evenly distributed small threaded holes are arranged on the edge of the bottom surface of the flange. The lower end is respectively provided with a sealing device for sealing; the middle nozzle pipe is provided with a plurality of series of nozzle holes from top to bottom, and each series of nozzle holes is composed of nozzle holes distributed uniformly along the circumference of the middle nozzle pipe. It is inclined to the axis of the central nozzle to form a set angle; the uniformly distributed nozzle is provided with a plurality of series of nozzle holes from top to bottom, and each series of nozzle hole combinations corresponds to one nozzle hole on all uniformly distributed nozzles. The axes of each nozzle hole are inclined to form a set angle with the axis of the middle nozzle.

进一步,所述中部喷管和均布喷管的下端由油塞垫、油塞进行密封。Further, the lower ends of the middle spray pipe and the uniform spray pipe are sealed by oil plug pads and oil plugs.

进一步,优选地,所述中部喷管的各喷孔的轴线分别与中部喷管轴线相离,可以使清洗液在工件表面形成涡流。Further, preferably, the axes of the nozzle holes of the middle nozzle are respectively separated from the axis of the middle nozzle, so that the cleaning liquid can form a vortex on the surface of the workpiece.

进一步,优选地,所述均布喷管的各喷孔轴线分别与中部喷管的轴线相离,可以使清洗液在工件表面形成涡流。Further, preferably, the axis of each nozzle hole of the uniformly distributed nozzle is separated from the axis of the middle nozzle, so that the cleaning liquid can form a vortex on the surface of the workpiece.

进一步,所述均布喷管的下端设置为向内弯曲。Further, the lower end of the uniformly distributed nozzle is set to bend inward.

本实用新型的有益效果是:The beneficial effects of the utility model are:

本实用新型研制的喷射装置用于联轴节清洗,将其安装于往复机构上使之上下移动,可以一次达到有效清洗动车组联轴节内外表面的效果,提高清洗效率,并且具有易于操作、清洗效果好、减少工人的劳动力、降低清洗成本、改善工人的工作环境等优点。The spraying device developed by the utility model is used for cleaning the coupling, and it is installed on the reciprocating mechanism to move up and down, which can effectively clean the inner and outer surfaces of the coupling of the EMU at one time, improve the cleaning efficiency, and has the advantages of easy operation, The cleaning effect is good, the labor force of the workers is reduced, the cleaning cost is reduced, and the working environment of the workers is improved.

附图说明Description of drawings

图1为本实用新型实施例立体示意图;Fig. 1 is the three-dimensional schematic diagram of the utility model embodiment;

图2为本实用新型实施例喷射原理示意图;Fig. 2 is the schematic diagram of the injection principle of the embodiment of the utility model;

图中阿拉伯数字表示如下:The Arabic numerals in the figure are as follows:

1.法兰盘、2.管接头、3.管接头、4.中部喷管、5.均布喷管、6.油塞垫、7.油塞、8.油塞垫、9.油塞、10.联轴节。1. Flange, 2. Pipe joint, 3. Pipe joint, 4. Middle nozzle, 5. Uniform nozzle, 6. Oil plug pad, 7. Oil plug, 8. Oil plug pad, 9. Oil plug , 10. Coupling.

具体实施方式detailed description

下面结合实施例和附图对本实用新型作进一步详细说明:Below in conjunction with embodiment and accompanying drawing, the utility model is described in further detail:

如图1、图2所示,一种用于动车组联轴节清洗的喷射装置,该喷射装置包括法兰盘1、中部喷管4和八个均布喷管5,法兰盘1设置为中空,其底面中心设置大螺纹孔,中心喷管4上端通过管接头2联接至该大螺纹孔,法兰盘1底面边缘设置复数个均布小螺纹孔,均布喷管5上端分别通过管接头3联接对应小螺纹孔,中部喷管4和的下端分别设置油塞垫6和油塞7进行密封,均布喷管5的下端分别设置油塞垫8和油塞9进行密封;As shown in Figure 1 and Figure 2, a spraying device for cleaning the coupling of the EMU, the spraying device includes a flange 1, a middle nozzle 4 and eight uniformly distributed nozzles 5, the flange 1 is set It is hollow, and a large threaded hole is set in the center of its bottom surface, and the upper end of the central nozzle pipe 4 is connected to the large threaded hole through the pipe joint 2, and a plurality of evenly distributed small threaded holes are arranged on the edge of the bottom surface of the flange plate 1, and the upper ends of the uniformly distributed nozzle pipe 5 respectively pass through the large threaded hole. The pipe joint 3 is connected to the corresponding small threaded hole, and the lower ends of the middle nozzle pipes 4 and 4 are respectively provided with an oil plug pad 6 and an oil plug 7 for sealing, and the lower ends of the evenly distributed nozzle pipe 5 are respectively provided with an oil plug pad 8 and an oil plug 9 for sealing;

所述中部喷管4自上至下设置有四个系列喷孔,每个系列喷孔各由沿中部喷管4周向均布分布的喷孔构成,各喷孔的轴线皆与中部喷管4轴线相倾斜成设定角度,且与中部喷管4轴线相离;The middle nozzle pipe 4 is provided with four series of nozzle holes from top to bottom, and each series of nozzle holes is composed of nozzle holes evenly distributed along the circumference of the middle nozzle nozzle 4, and the axes of each nozzle hole are all aligned with the axis of the middle nozzle pipe 4. The phase is inclined to a set angle, and is separated from the axis of the middle nozzle 4;

所述均布喷管5自上至下设置有六个系列喷孔,每个系列喷孔组合对应在所有均布喷管5上分别设置一个喷孔,各喷孔轴线皆与中部喷管4的轴线相倾斜成设定角度,且与中部喷管4轴线相离,均布喷管5的下端设置为向内弯曲。The uniformly distributed nozzle 5 is provided with six series of nozzle holes from top to bottom, and each series of nozzle holes is combined with one nozzle hole respectively arranged on all uniformly distributed nozzles 5, and the axes of each nozzle hole are all aligned with the middle nozzle nozzle 4. The axes of the nozzles are inclined to a set angle, and are separated from the axis of the middle nozzle 4, and the lower ends of the uniform distribution nozzles 5 are arranged to bend inwards.

Claims (5)

  1. A kind of 1. injection apparatus for the cleaning of EMUs shaft coupling, it is characterised in that:The injection apparatus includes ring flange, middle part Jet pipe and a plurality of uniform jet pipes, ring flange are arranged to hollow, and its bottom center sets major thread hole, and core jet pipe upper end passes through Pipe joint is attached to the major thread hole, and ring flange bottom edge sets a plurality of uniform minor thread holes, uniform jet pipe upper end difference Coupled by pipe joint and correspond to minor thread hole, the lower end of middle part jet pipe and uniform jet pipe sets sealing device to be sealed respectively; The middle part jet pipe is provided with a plurality of serial spray orifices from top to bottom, and each serial spray orifice is respectively by circumferential uniform point along middle part jet pipe The spray orifice of cloth is formed, and the axis of each spray orifice all tilts into set angle with middle part nozzle axis;The uniform jet pipe is from up to A plurality of serial spray orifices are arranged with, each serial spray orifice combination is corresponding to set a spray orifice respectively on all uniform jet pipes, Axis of each spray orifice axis all with middle part jet pipe tilts into set angle.
  2. A kind of 2. injection apparatus for the cleaning of EMUs shaft coupling as claimed in claim 1, it is characterised in that:The middle part The lower end of jet pipe and uniform jet pipe is sealed by plug cock pad, plug cock.
  3. A kind of 3. injection apparatus for the cleaning of EMUs shaft coupling as claimed in claim 1, it is characterised in that:Preferably, The axis of each spray orifice of the middle part jet pipe respectively with middle part nozzle axis mutually from.
  4. A kind of 4. injection apparatus for the cleaning of EMUs shaft coupling as claimed in claim 1, it is characterised in that:Preferably, Each spray orifice axis of the uniform jet pipe respectively with the axis of middle part jet pipe mutually from.
  5. A kind of 5. injection apparatus for the cleaning of EMUs shaft coupling as claimed in claim 1, it is characterised in that:It is described uniform The lower end of jet pipe is arranged to curve inwardly.
CN201720279755.9U 2017-03-22 2017-03-22 A kind of injection apparatus for the cleaning of EMUs shaft coupling Expired - Fee Related CN206632029U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720279755.9U CN206632029U (en) 2017-03-22 2017-03-22 A kind of injection apparatus for the cleaning of EMUs shaft coupling

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720279755.9U CN206632029U (en) 2017-03-22 2017-03-22 A kind of injection apparatus for the cleaning of EMUs shaft coupling

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CN206632029U true CN206632029U (en) 2017-11-14

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107695781A (en) * 2017-11-21 2018-02-16 浙江振兴阿祥集团有限公司 Blowing-down device for chain digital control gear hobbing machine Gear Processing

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107695781A (en) * 2017-11-21 2018-02-16 浙江振兴阿祥集团有限公司 Blowing-down device for chain digital control gear hobbing machine Gear Processing

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CF01 Termination of patent right due to non-payment of annual fee
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171114

Termination date: 20180322