CN206619610U - A kind of demoulding equipment with self-cleaning function - Google Patents
A kind of demoulding equipment with self-cleaning function Download PDFInfo
- Publication number
- CN206619610U CN206619610U CN201720143552.7U CN201720143552U CN206619610U CN 206619610 U CN206619610 U CN 206619610U CN 201720143552 U CN201720143552 U CN 201720143552U CN 206619610 U CN206619610 U CN 206619610U
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- China
- Prior art keywords
- seben
- demoulding
- fixed plate
- cleaning
- panel
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Abstract
The utility model discloses a kind of demoulding equipment with self-cleaning function, including demoulding console module, delivery module, cleaning module and computer, the demoulding console module is by upper die structure, lower die structure and demoulding bearing platform are constituted, the lower die structure includes lower mold fixed plate, screw rod, first stepper motor and lower mould jack-up panel, the delivery module includes conveyer belt and the second servomotor provided with multigroup datum mark, the cleaning module includes the 3rd servomotor, mechanical arm with cleaning brush, perforated pipe, pump and cleaning fluid tank, the utility model is used for wafer scale LED and encapsulates production process.
Description
Technical field
The utility model is related to LED encapsulation technologies field, and in particular to a kind of demoulding equipment with self-cleaning function.
Background technology
LED fluorescent powder coating is one of important step of LED encapsulation, has tremendous influence to LED product illumination effect.
LED fluorescent powder glue atomizing spraying is a kind of LED fluorescent powder painting method emerging in recent years, to improving coated area and coating essence
Degree plays the role of important.Wherein, the demoulding equipment of high-quality provides platform for coating, and the even more high-precision LED of large area is glimmering
The guarantee of light arogel atomizing spraying.So, current people are in the urgent need to a kind of automaticity is high, can meet large area high accuracy
Coating and the demoulding equipment that requirement can be coated for different sizes.
Utility model content
In order to overcome the shortcoming and deficiency that prior art is present, the utility model provides a kind of demoulding with self-cleaning function
Equipment.
The utility model is adopted the following technical scheme that：
A kind of demoulding equipment with self-cleaning function, including demoulding console module, delivery module, cleaning module and calculating
Machine；
The demoulding console module is made up of upper die structure, lower die structure and demoulding bearing platform, and the upper die structure includes
Seben, seben fixed plate, quick-locking device and upper mould fixed mount, the quick-locking device is by two sliding bars and locking screw
Revolve handle to constitute, the seben is fixed in seben fixed plate, and the quick-locking device is moved left and right on upper mould fixed mount,
It is moved to correct position and will be equipped with the seben fixed plate of seben and be locked on the sliding bar of quick-locking device, then by sliding bar
It is fixed on mould fixed mount, it is now upper that headspace, the upper mould fixed mount are formed between mould fixed mount and seben fixed plate
It is arranged on demoulding bearing platform；
The lower die structure includes lower mold fixed plate, screw rod, the first stepper motor and lower mould jack-up panel, the lower mould
Fixed plate is fixed on demoulding bearing platform, and the lower mold fixed plate is located at the lower section of lower mould jack-up panel, the lower mould jack-up face
Plate is below seben, and the lower mold fixed plate sets four guide pillars to be connected with lower mould jack-up panel, and guide pillar motion is transported with screw rod
Dynamic to cooperate, the screw rod is connected through lower mold fixed plate with first stepper motor, and drives lower mould jack-up panel
Move up and down；
The delivery module includes conveyer belt, the second servomotor provided with multigroup datum mark, the ceramic LED core chip base
Plate is placed on a moving belt, is sent ceramic LED core plate base by the headspace between upper mould fixed mount and seben fixed plate
Enter between lower mould jack-up panel and seben, and positioned at the underface of seben, second servomotor is connected with conveyer belt；
The cleaning module includes the 3rd servomotor, the mechanical arm with cleaning brush, perforated pipe, pump and cleaning fluid tank,
The mechanical arm movement of the 3rd servomotor drive belt cleaning brush, cleaning fluid tank is connected by pump with perforated pipe, described clear
Scrub and connected with perforated pipe；
The computer is connected with the first stepper motor, second and third servomotor respectively.
The two ends of the conveyer belt are equipped with conveying roller.
The lower mould jack-up panel is respectively provided at the both sides of seben provided with two fix bars, the seben provided with two holes,
The fix bar is matched with two holes of seben.
The seben is according to the multiple holes of 1.4mm*1.4mm spacing arrangement.
Also include generating laser and laser pickoff, be separately positioned on the homonymy of two sliding bars.
The seben is obtained using stainless steel 304 wire cutting.
The upper mould fixed mount and seben fixed plate are rectangle frames, and upper mould fixed mount is more than the size of seben fixed plate.
A kind of release method of the demoulding equipment with self-cleaning function, comprises the following steps：
According to the size of ceramic LED core plate base, suitable seben and seben fixed plate are selected, suitable datum mark is selected
Group, fixes ceramic LED core plate base on conveyer belt, store washing liquid in cleaning fluid tank, host computer is set using the datum mark group
Each parameter is put to open；
Second servomotor driving conveyer belt is by ceramic LED core plate base by headspace position ceramic LED chip
Substrate feeding demoulding console module, is positioned, ceramic LED core plate base is moved to seben using generating laser and laser pickoff
Underface, the first driving stepper motor screw rod promotes the upward jack-up of lower mould jack-up panel, guide pillar follow move up with
The level of lower mould jack-up panel is kept, until the ceramic LED core plate base on conveyer belt fits like a glove with seben；
Treat after the completion of LED fluorescent powder coating, the first driving stepper motor screw rod and guide pillar are moved down, lower mould jack-up face
Plate is followed slowly to be moved down with pre-set velocity, it is to avoid the mobile influence to coating effect, conveyer belt recovers, seben and ceramics
LED core plate base is separated, and the second servomotor driving conveyer belt is moved slowly at default again, by headspace position pottery
Porcelain LED core plate base sends out demoulding platform, and ceramic LED core plate base is sent into subsequent handling；
The mechanical arm of 3rd servomotor drive belt cleaning brush is moved to demoulding platform seben position, and pump is by cleaning fluid tank
Cleaning fluid be evacuated to upwards in perforated pipe, cleaning fluid flows down from hole, meanwhile, the 3rd servomotor drives cleaning brush to set
Speed and number of times wash away remaining phosphor gel particle on the left of seben to right side.
The beneficial effects of the utility model：
The utility model is effectively guaranteed the chip arranged on the level of coating platform, substrate and obtains complete coating,
The transmission of automatic cleaning function and conveyer belt realizes automated production, it is adaptable to which wafer scale LED encapsulates production process, and this reality
Coated with the new ceramic LED core plate base suitable for different sizes, be that the high-precision LED fluorescent powder atomization of large area is applied
Cover there is provided novel method and platform.
Brief description of the drawings
Fig. 1 is a kind of structural representation of the demoulding equipment with self-cleaning function of the utility model；
Fig. 2 is the schematic diagram of lower die structure in Fig. 1；
Fig. 3 is workflow diagram of the present utility model.
Embodiment
With reference to embodiment and accompanying drawing, the utility model is described in further detail, but reality of the present utility model
Apply mode not limited to this.
Embodiment
Shown in Fig. 1-Fig. 3, a kind of demoulding equipment with self-cleaning function, including demoulding console module, delivery module, cleaning
Module and computer 14；
The demoulding console module is made up of upper die structure, lower die structure 6 and demoulding bearing platform 5, the upper die structure bag
Seben 1, seben fixed plate 2, quick-locking device 3 and upper mould fixed mount 4 are included, the seben 1 is fixed in seben fixed plate 2,
The quick-locking device 3 is moved left and right on upper mould fixed mount 4, is moved to the seben fixed plate that correct position will be equipped with seben
It is locked on mould fixed mount, the upper mould fixed mount setting is on demoulding bearing platform 5, and the upper mould fixed mount 4 is consolidated with seben
The distance between provided with headspace be upper mould fixed mount with seben fixed plate between fixed board 2, separate two by quick-locking device
The space of person；
Seben and the seben fixed plate has multiple sizes, by the ceramic LED chip substrate size size of required coating
Suitable seben and seben fixed plate are selected, quick-locking device is moved left and right on upper mould fixed mount, movement is adjusted to suitable
Behind position, the quick-locking device is moved left and right on upper mould fixed mount, is moved to the seben that correct position will be equipped with seben
Fixed plate is locked on the sliding bar of quick-locking device, and then sliding bar is fixed on upper mould fixed mount, and now upper mould is consolidated
Determine to form headspace between frame and seben fixed plate, homonymy one end of two sliding bars of the quick-locking device is set respectively
There are generating laser 16 and laser pickoff 17, for positioning.
The lower die structure 6 includes lower mold fixed plate 18, screw rod 19, the first stepper motor V1 and lower mould jack-up panel
20, the lower mold fixed plate is fixed on demoulding bearing platform, and the lower mold fixed plate is located at the lower section of lower mould jack-up panel, described
Lower mould jack-up panel 20 is below seben, and the lower mold fixed plate sets four guide pillars to be connected with lower mould jack-up panel, and guide pillar can
To move up and down, guide pillar motion is moved with screw rod to cooperate, so as to ensure lower mould jack-up panel during moving up and down
Holding level, the screw rod is connected through lower mold fixed plate with first stepper motor, and is driven on lower mould jack-up panel
Guide pillar motion in lower movement, with lower mold fixed plate cooperates, so as to ensure lower mould jack-up panel during moving up and down
Holding level.
The lower mould jack-up panel is provided with two fix bars, and seben is provided with two holes, and hole matches with fix bar.
The delivery module includes conveyer belt 7, the second servomotor V2, the ceramic LED core provided with multigroup datum mark
Plate base 8 is placed on a moving belt, by the headspace between upper mould fixed mount and seben fixed plate by ceramic LED core chip base
Under plate feeding between mould jack-up panel and seben, and positioned at the underface of seben, second servomotor is connected with conveyer belt,
The conveyer belt two ends are provided with conveying roller 9；
The purpose of conveyer belt provided with multigroup datum mark is existed for fixing the ceramic LED core plate base of different sizes
Conveyer belt, so that equipment can be used for the effect that the ceramic LED chip of different sizes is coated.
The cleaning module include the 3rd servomotor V3, the mechanical arm 13 with cleaning brush 10, perforated pipe 11, pump 15 and
Cleaning fluid tank 12, the mechanical arm movement of the 3rd servomotor drive belt cleaning brush, cleaning fluid tank passes through pump and perforated pipe
Connection.The mechanical arm of 3rd servomotor drive belt cleaning brush is moved to seben position, pump by the cleaning fluid in cleaning fluid tank to
On be evacuated in perforated pipe, cleaning fluid from hole flow down, meanwhile, the 3rd servomotor drive cleaning brush with setting speed and number of times
On the left of from seben remaining phosphor gel particle is washed away to right side.
The computer 14 is connected with the first stepper motor V1, second and third servomotor V2, V3 respectively.
The quick-locking device is made up of two sliding bars and set and locking screw handle, and quick-locking device is solid positioned at upper mould
Determine on frame, be made up of two sliding bars and set and locking screw handle, sliding bar can horizontally slip on upper mould fixed mount, slide into
After correct position, the seben fixed plate for being mounted with seben is placed on quick-locking device, will be filled in using set and locking screw handle
Plate fixed plate is connected with sliding bar；Homonymy one end of two sliding bars of quick-locking device be separately installed with generating laser and
Laser pickoff, when only conveyer belt is by demoulding platform, laser pickoff can receive the signal of laser transmitter projects,
When being provided with one section of conveyer belt of ceramic LED core plate base by demoulding platform, the signal of laser transmitter projects is blocked,
Laser pickoff can not receive signal, judge whether ceramic LED core plate base moves to plug further according to conveyer belt movement velocity
Plate position directly below.
The seben is obtained using stainless steel 304 wire cutting, and seben fixed plate and upper mould fixed mount are square in the present embodiment
Shape structure, the upper mould fixed mount be more than seben fixed plate size, the seben be provided with multiple holes, its aperture slightly larger than pair
Arranged according to 1.4mm*1.4mm spacing in the size for the ceramic LED core plate base answered, hole, it is ensured that chip is by complete application.
A kind of release method of the demoulding equipment with self-cleaning function, comprises the following steps：
According to the size of ceramic LED core plate base, suitable seben and seben fixed plate are selected, suitable datum mark is selected
Group, fixes ceramic LED core plate base on conveyer belt, store washing liquid in cleaning fluid tank, host computer is set using the datum mark group
Each parameter is put to open；
Second servomotor driving conveyer belt is by ceramic LED core plate base by headspace position ceramic LED chip
Substrate feeding demoulding console module, is positioned, ceramic LED core plate base is moved to seben using generating laser and laser pickoff
Underface, the first driving stepper motor screw rod promotes the upward jack-up of lower mould jack-up panel, guide pillar follow move up with
The level of lower mould jack-up panel is kept, until the ceramic LED core plate base on conveyer belt fits like a glove with seben；
Treat after the completion of LED fluorescent powder coating, the first driving stepper motor screw rod and guide pillar are moved down, lower mould jack-up face
Plate is followed slowly to be moved down with pre-set velocity, it is to avoid the mobile influence to coating effect, conveyer belt recovers, seben and LED core
Piece ceramic substrate is separated, and the second servomotor driving conveyer belt is moved slowly at default again, by headspace position pottery
Porcelain LED core plate base sends out demoulding platform, and ceramic LED core plate base is sent into subsequent handling.
The mechanical arm of 3rd servomotor drive belt cleaning brush is moved to demoulding platform seben position, and pump is by cleaning fluid tank
Cleaning fluid be evacuated to upwards in perforated pipe, cleaning fluid flows down from hole, meanwhile, the 3rd servomotor drives cleaning brush to set
Speed and number of times wash away remaining phosphor gel particle on the left of seben to right side.
The utility model is effectively guaranteed the chip arranged on the level of coating platform, substrate and obtains complete coating,
The transmission of automatic cleaning function and conveyer belt realizes automated production, it is adaptable to which wafer scale LED encapsulates production process, and this reality
Coated with the new LED chip ceramic substrate suitable for different sizes, be that the high-precision LED fluorescent powder atomization of large area is applied
Cover there is provided novel method and platform.
Above-described embodiment is the utility model preferably embodiment, but embodiment of the present utility model is not by described
The limitation of embodiment, it is other it is any without departing from Spirit Essence of the present utility model with made under principle change, modify, replace
Generation, combination, simplification, should be equivalent substitute mode, are included within protection domain of the present utility model.
Claims (7)
1. a kind of demoulding equipment with self-cleaning function, it is characterised in that including demoulding console module, delivery module, cleaning mould
Block and computer；
It is described the demoulding console module by upper die structure, lower die structure and the demoulding bearing platform constitute, the upper die structure include seben,
Seben fixed plate, quick-locking device and upper mould fixed mount, the quick-locking device is by two sliding bars and set and locking screw handle
Hand is constituted, and the seben is fixed in seben fixed plate, and the quick-locking device is moved left and right on upper mould fixed mount, mobile
The seben fixed plate that will be equipped with seben to correct position is locked on the sliding bar of quick-locking device, is then fixed sliding bar
It is now upper that headspace, the upper mould fixed mount setting are formed between mould fixed mount and seben fixed plate on upper mould fixed mount
On demoulding bearing platform；
The lower die structure includes lower mold fixed plate, screw rod, the first stepper motor and lower mould jack-up panel, and the lower mould is fixed
Plate is fixed on demoulding bearing platform, and the lower mold fixed plate is located at the lower section of lower mould jack-up panel, and the lower mould jack-up panel exists
Below seben, the lower mold fixed plate sets four guide pillars to be connected with lower mould jack-up panel, and guide pillar motion moves phase with screw rod
Mutually coordinate, the screw rod is connected through lower mold fixed plate with first stepper motor, and drive above and below lower mould jack-up panel
It is mobile；
The delivery module includes conveyer belt, the second servomotor provided with multigroup datum mark, and ceramic LED core plate base is placed on
On conveyer belt, ceramic LED core plate base is sent into by lower mould top by the headspace between upper mould fixed mount and seben fixed plate
Rise between panel and seben, and positioned at the underface of seben, second servomotor is connected with conveyer belt；
The cleaning module includes the 3rd servomotor, the mechanical arm with cleaning brush, perforated pipe, pump and cleaning fluid tank, described
The mechanical arm movement of 3rd servomotor drive belt cleaning brush, cleaning fluid tank is connected by pump with perforated pipe, the cleaning brush
Connected with perforated pipe；
The computer is connected with the first stepper motor, second and third servomotor respectively.
2. demoulding equipment according to claim 1, it is characterised in that the two ends of the conveyer belt are equipped with conveying roller.
3. demoulding equipment according to claim 1, it is characterised in that the lower mould jack-up panel is provided with two fix bars,
The seben is respectively provided at the both sides of seben, the fix bar is matched with two holes of seben provided with two holes.
4. demoulding equipment according to claim 1, it is characterised in that the seben is arranged according to 1.4mm*1.4mm spacing
Multiple holes.
5. demoulding equipment according to claim 1, it is characterised in that also including generating laser and laser pickoff, point
The homonymy of two sliding bars is not arranged on.
6. demoulding equipment according to claim 1, it is characterised in that the seben is obtained using stainless steel 304 wire cutting.
7. demoulding equipment according to claim 1, it is characterised in that the upper mould fixed mount and seben fixed plate are rectangles
Frame, upper mould fixed mount is more than the size of seben fixed plate.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720143552.7U CN206619610U (en) | 2017-02-16 | 2017-02-16 | A kind of demoulding equipment with self-cleaning function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720143552.7U CN206619610U (en) | 2017-02-16 | 2017-02-16 | A kind of demoulding equipment with self-cleaning function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206619610U true CN206619610U (en) | 2017-11-07 |
Family
ID=60230908
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720143552.7U Expired - Fee Related CN206619610U (en) | 2017-02-16 | 2017-02-16 | A kind of demoulding equipment with self-cleaning function |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206619610U (en) |
Cited By (1)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115635440A (en) * | 2022-12-26 | 2023-01-24 | 西北电子装备技术研究所(中国电子科技集团公司第二研究所) | Raw ceramic chip framed hole wall metallization positioning mechanism |
-
2017
- 2017-02-16 CN CN201720143552.7U patent/CN206619610U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN115635440A (en) * | 2022-12-26 | 2023-01-24 | 西北电子装备技术研究所(中国电子科技集团公司第二研究所) | Raw ceramic chip framed hole wall metallization positioning mechanism |
| CN115635440B (en) * | 2022-12-26 | 2023-04-18 | 西北电子装备技术研究所(中国电子科技集团公司第二研究所) | Raw ceramic chip framed hole wall metallization positioning mechanism |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171107 Termination date: 20200216 |