CN206613941U - A riveting mechanism of an automatic riveting machine - Google Patents
A riveting mechanism of an automatic riveting machine Download PDFInfo
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- CN206613941U CN206613941U CN201720070113.8U CN201720070113U CN206613941U CN 206613941 U CN206613941 U CN 206613941U CN 201720070113 U CN201720070113 U CN 201720070113U CN 206613941 U CN206613941 U CN 206613941U
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- 238000003825 pressing Methods 0.000 claims description 25
- 238000003780 insertion Methods 0.000 claims description 7
- 230000037431 insertion Effects 0.000 claims description 7
- 238000005520 cutting process Methods 0.000 claims description 4
- 238000004519 manufacturing process Methods 0.000 abstract description 10
- 238000005056 compaction Methods 0.000 abstract 1
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Abstract
Description
技术领域technical field
本实用新型涉及一种步进电机制造机械,特别是一种步进电机机壳铆盖机械的铆压机构。The utility model relates to a stepping motor manufacturing machine, in particular to a riveting mechanism of a stepping motor casing riveting cover machine.
背景技术Background technique
目前行业内在步进电机的机壳上安装盖板仍采用人工作业的方式,如先用钳子在机壳的上端边缘钳剪形成固定部,再通过敲压等方式,使固定部折弯扣合在盖板的后端;又如采用人工手持机壳和电烙铁,将盖板焊接在机壳上,这两种作业方式均需要投入大量人力,不仅工人劳动强度大,易发生工伤事故,而且效率低,产品的良品率无法有效控制,这些因素导致产品的生产成本居高不下。At present, manual work is still used to install the cover plate on the casing of the stepping motor in the industry. For example, first use pliers to cut the upper edge of the casing to form a fixed part, and then bend and buckle the fixed part by knocking and pressing. Closed on the rear end of the cover; another example is to use manual hand-held casings and electric soldering irons to weld the cover on the casing. Both of these two operations require a lot of manpower. Moreover, the efficiency is low, and the yield rate of the product cannot be effectively controlled. These factors lead to high production costs of the product.
发明内容Contents of the invention
为了克服现有技术的不足,本实用新型提供一种能提高生产效率,降低生产成本的自动铆盖机铆压机构。In order to overcome the deficiencies of the prior art, the utility model provides a riveting mechanism of an automatic cap riveting machine which can improve production efficiency and reduce production cost.
本实用新型解决其技术问题所采用的技术方案是:The technical scheme that the utility model solves its technical problem adopts is:
一种自动铆盖机的铆压机构,包括支座、增压缸和铆压模组,所述增压缸安装在所述支座的上端,所述铆压模组安装在所述支座的下端,所述增压缸设置有带动所述铆压模组上下运动的压杆,所述铆压模组的下端设置有若干铆刀。A riveting mechanism of an automatic cap riveting machine, comprising a support, a booster cylinder and a riveting module, the booster cylinder is installed on the upper end of the support, and the riveting module is installed on the support The lower end of the pressurized cylinder is provided with a pressure bar that drives the riveting module to move up and down, and the lower end of the riveting module is provided with several riveting knives.
所述铆压模组由上至下依次设置有导向板、铆座板和铆刀板,所述导向板设置有压杆孔,所述压杆固定在所述压杆孔内,所述铆刀安装在所述铆刀板上。The riveting module is provided with a guide plate, a riveting seat plate and a riveting knife plate sequentially from top to bottom, the guide plate is provided with a pressing bar hole, the pressing bar is fixed in the pressing bar hole, and the riveting A knife is mounted on said rivet plate.
所述导向板的上端设置有导向轴,所述导向轴通过直线轴承与所述支座连接,所述导向板和铆座板之间通过若干导向压板连接,所述铆刀板螺纹连接在所述铆座板的下端。The upper end of the guide plate is provided with a guide shaft, the guide shaft is connected with the support through a linear bearing, the guide plate and the rivet seat plate are connected by a number of guide pressure plates, and the rivet plate is threaded on the Describe the lower end of the rivet seat plate.
所述铆刀板内设置有预压孔,所述预压孔内由上至下依次安装有复位弹簧和预压块,所述铆座板内设置有调节腔,所述调节腔内安装有螺丝,所述调节腔的下端设置有与所述预压孔连通的通孔,所述螺丝依次穿过通孔和复位弹簧后与所述预压块螺纹连接。A pre-pressing hole is arranged in the rivet plate, and a return spring and a pre-pressing block are sequentially installed in the pre-pressing hole from top to bottom. An adjustment cavity is arranged in the rivet seat plate, and a A screw, the lower end of the adjustment cavity is provided with a through hole communicating with the pre-pressing hole, and the screw is threaded with the pre-pressing block after passing through the through hole and the return spring in turn.
所述铆座板的上端面设置有调节槽,所述调节槽的上端与所述压杆孔连通,所述调节槽的下端与所述调节腔连通。The upper end surface of the rivet seat plate is provided with an adjustment groove, the upper end of the adjustment groove communicates with the pressure bar hole, and the lower end of the adjustment groove communicates with the adjustment cavity.
所述铆刀板内设置有与所述铆刀匹配的刀槽,所述铆刀的上端设置有外凸的固定块,所述刀槽的上端设置有与所述固定块匹配的固定腔。A slit matching the rivet is provided inside the rivet plate, an outwardly protruding fixing block is provided at the upper end of the rivet, and a fixing cavity matching the fixing block is provided at the upper end of the rivet.
所述预压块的侧壁上设置有插槽,所述铆刀设置有与所述插槽匹配的插接部。A slot is provided on the side wall of the pre-pressing block, and the rivet is provided with an insertion part matching the slot.
所述插接部的下端面为曲面,形成折压面,所述折压面的外侧设置有切割部。The lower end surface of the insertion part is a curved surface, forming a folding surface, and a cutting part is arranged on the outer side of the folding surface.
所述预压块的下端面设置有导向孔。The lower end surface of the pre-pressing block is provided with a guide hole.
所述铆刀板的下端面设置有若干铆压导柱。The lower end surface of the rivet plate is provided with several riveting guide posts.
本实用新型的有益效果是:本实用新型设置有增压缸和铆压模组,增压缸带动铆压模组上下运动,铆压模组设置有铆刀和预压块,在一个工作周期内完成对位调整、预压和铆压三步工作,自动化程度高,能够代替传统的手工作业,降低工人劳动强度,减少生产事故的发生,有效控制产品的质量,降低生产成本。The beneficial effects of the utility model are: the utility model is provided with a pressurized cylinder and a riveting module, the booster cylinder drives the riveting module to move up and down, and the riveting module is provided with a riveting knife and a pre-pressing block. The three-step work of alignment adjustment, pre-pressing and riveting is completed within the machine, with a high degree of automation, which can replace traditional manual work, reduce labor intensity of workers, reduce production accidents, effectively control product quality, and reduce production costs.
附图说明Description of drawings
下面结合附图和实施例对本实用新型进一步说明。Below in conjunction with accompanying drawing and embodiment the utility model is further described.
图1是本实用新型的结构示意图;Fig. 1 is the structural representation of the utility model;
图2是铆压模组的结构示意图;Fig. 2 is a structural schematic diagram of the riveting module;
图3是铆压模组的横向剖视图;Fig. 3 is a transverse sectional view of the riveting module;
图4是铆压模组的结构分解图;Fig. 4 is an exploded view of the structure of the riveting module;
图5是铆刀板的结构示意图;Fig. 5 is the structural representation of rivet plate;
图6是预压块的结构示意图;Fig. 6 is the structural representation of pre-press block;
图7是铆刀的结构示意图。Fig. 7 is a schematic structural view of the rivet.
具体实施方式detailed description
参照图1至图7,一种自动铆盖机的铆压机构,包括支座1、增压缸2和铆压模组3,所述增压缸2安装在所述支座1的上端,所述铆压模组3安装在所述支座1的下端,所述增压缸2设置有带动所述铆压模组3上下运动的压杆4,所述铆压模组3的下端设置有若干铆刀5。更进一步地说,所述铆压模组3由上至下依次设置有导向板7、铆座板8和铆刀板9,所述导向板7设置有压杆孔10,所述压杆4螺纹连接在所述压杆孔10内,所述铆刀5安装在所述铆刀板9上。所述导向板7的上端设置有导向轴6,所述导向轴6通过直线轴承与所述支座1连接,对铆压模组3起到限位作用。所述导向板7和铆座板8之间通过若干导向压板连接,所述铆刀板9螺纹连接在所述铆座板8的下端,结构简单,安装牢固。Referring to Figures 1 to 7, a riveting mechanism of an automatic cap riveting machine includes a support 1, a booster cylinder 2 and a riveting module 3, the booster cylinder 2 is installed on the upper end of the support 1, The riveting module 3 is installed on the lower end of the support 1, the booster cylinder 2 is provided with a pressure rod 4 that drives the riveting module 3 to move up and down, and the lower end of the riveting module 3 is set There are several riveters 5 . Furthermore, the riveting module 3 is provided with a guide plate 7, a riveting seat plate 8 and a riveting knife plate 9 in order from top to bottom, and the guide plate 7 is provided with a pressing bar hole 10, and the pressing bar 4 The threaded connection is in the pressure rod hole 10, and the rivet 5 is installed on the rivet plate 9. The upper end of the guide plate 7 is provided with a guide shaft 6, and the guide shaft 6 is connected with the support 1 through a linear bearing, and acts as a limit to the riveting module 3. The guide plate 7 and the rivet seat plate 8 are connected by several guide pressure plates, and the rivet plate 9 is threadedly connected to the lower end of the rivet seat plate 8, which has a simple structure and is firmly installed.
所述铆刀板9内设置有预压孔22,所述预压孔22内由上至下依次安装有复位弹簧和预压块11,所述铆座板8内设置有调节腔23,所述调节腔23内安装有螺丝12,所述调节腔23的下端设置有与所述预压孔22连通的通孔,所述螺丝12依次穿过通孔和复位弹簧后与所述预压块11螺纹连接,所述预压块11的下端面设置有导向孔20,预压时,现有技术中工装位的导向柱伸入导向孔20中,预压块11与工件接触,挤压复位弹簧,铆压完成后,复位弹簧将预压块11复位。The rivet plate 9 is provided with a pre-pressing hole 22, and the pre-pressing hole 22 is sequentially installed with a return spring and a pre-pressing block 11 from top to bottom. Screws 12 are installed in the adjustment cavity 23, and the lower end of the adjustment cavity 23 is provided with a through hole communicating with the pre-pressing hole 22. 11 threaded connection, the lower end surface of the pre-compression block 11 is provided with a guide hole 20, during pre-compression, the guide column of the tooling position in the prior art extends into the guide hole 20, the pre-compression block 11 is in contact with the workpiece, and is squeezed and reset Spring, after the riveting is completed, the back-moving spring resets the pre-pressing block 11.
所述铆座板8的上端面设置有调节槽24,所述调节槽24的上端与所述压杆孔10连通,所述调节槽24的下端与所述调节腔23连通,便于调整导向板7和铆座板8之间的位置,以及调整压杆4的安装位置。The upper end surface of the rivet seat plate 8 is provided with an adjustment groove 24, the upper end of the adjustment groove 24 communicates with the pressure rod hole 10, and the lower end of the adjustment groove 24 communicates with the adjustment cavity 23, which is convenient for adjusting the guide plate 7 and the position between the rivet seat plate 8, and adjust the installation position of the pressure rod 4.
所述铆刀板9内设置有与所述铆刀5匹配的刀槽13,所述铆刀5的上端设置有外凸的固定块14,所述刀槽13的上端设置有与所述固定块14匹配的固定腔15,装配后,由于铆座板8固定在铆刀板9上,对铆刀5起到固定作用。所述预压块11的侧壁上设置有插槽16,所述铆刀5设置有与所述插槽16匹配的插接部17,在本实施例中,共设置有四只铆刀5,平均分布在预压块11的外侧,预压时,插槽16沿着插接部17向上移动,插接部17对预压块11起到限位作用。The rivet plate 9 is provided with a slit 13 matching with the rivet 5, the upper end of the rivet 5 is provided with a protruding fixing block 14, and the upper end of the slit 13 is provided with a The fixed cavity 15 that block 14 matches, after assembly, because rivet seat plate 8 is fixed on the rivet knife plate 9, plays a fixing role to rivet knife 5. A slot 16 is provided on the side wall of the pre-pressing block 11, and the rivet 5 is provided with an insertion portion 17 matching the slot 16. In this embodiment, four rivets 5 are provided in total. , evenly distributed on the outside of the pre-compression block 11 , during pre-compression, the slot 16 moves upward along the insertion portion 17 , and the insertion portion 17 acts as a limiter for the pre-compression block 11 .
所述插接部的下端面为曲面,形成折压面18,所述折压面18的外侧设置有切割部19,铆压时,切割部19对机壳的上端边缘进行钳剪,形成固定部;折压面18将固定部折弯扣合在盖板的后端。所述铆刀板9的下端面设置有若干铆压导柱21,铆压时,铆压导柱21伸入工装位的导柱套18内,起到定位作用。The lower end surface of the insertion part is a curved surface, forming a folding surface 18, and a cutting part 19 is arranged on the outside of the folding surface 18. When riveting, the cutting part 19 clips the upper edge of the casing to form a fixed part; the folding surface 18 bends and fastens the fixing part to the rear end of the cover plate. The lower end surface of the riveter plate 9 is provided with a number of riveting guide posts 21. When riveting, the riveting guide posts 21 extend into the guide post cover 18 of the tooling position to play a positioning role.
该自动铆盖机的铆压机构在一个工作周期内完成对位调整、预压和铆压三步工作,自动化程度高,能够代替传统的手工作业,降低工人劳动强度,减少生产事故的发生,有效控制产品的质量,降低生产成本。The riveting mechanism of the automatic riveting machine completes the three-step work of alignment adjustment, preloading and riveting within one working cycle, with a high degree of automation, which can replace traditional manual work, reduce labor intensity of workers, and reduce production accidents. Effectively control product quality and reduce production costs.
以上的实施方式不能限定本发明创造的保护范围,专业技术领域的人员在不脱离本发明创造整体构思的情况下,所做的均等修饰与变化,均仍属于本发明创造涵盖的范围之内。The above embodiments cannot limit the scope of protection of the present invention, and equivalent modifications and changes made by those in the technical field without departing from the overall concept of the present invention still fall within the scope of the present invention.
Claims (10)
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CN201720070113.8U CN206613941U (en) | 2017-01-20 | 2017-01-20 | A riveting mechanism of an automatic riveting machine |
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Cited By (3)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108772491A (en) * | 2018-05-07 | 2018-11-09 | 武义县武阳茶机厂 | A kind of cushion lock cover riveting set and its clinching method |
CN110523858A (en) * | 2019-08-15 | 2019-12-03 | 广西汽车集团有限公司 | A kind of sleeving and riveting attachment device |
CN113305222A (en) * | 2021-06-17 | 2021-08-27 | 江西吉田光电科技有限公司 | Stacking and riveting process in mold of bottom plate and shell of stepping motor |
-
2017
- 2017-01-20 CN CN201720070113.8U patent/CN206613941U/en not_active Expired - Fee Related
Cited By (4)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN108772491A (en) * | 2018-05-07 | 2018-11-09 | 武义县武阳茶机厂 | A kind of cushion lock cover riveting set and its clinching method |
CN108772491B (en) * | 2018-05-07 | 2019-10-18 | 武义县武阳茶机厂 | Seat cushion lock cover riveting device and riveting method |
CN110523858A (en) * | 2019-08-15 | 2019-12-03 | 广西汽车集团有限公司 | A kind of sleeving and riveting attachment device |
CN113305222A (en) * | 2021-06-17 | 2021-08-27 | 江西吉田光电科技有限公司 | Stacking and riveting process in mold of bottom plate and shell of stepping motor |
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