CN206613273U - Whirlwind module - Google Patents
Whirlwind module Download PDFInfo
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- CN206613273U CN206613273U CN201720392529.1U CN201720392529U CN206613273U CN 206613273 U CN206613273 U CN 206613273U CN 201720392529 U CN201720392529 U CN 201720392529U CN 206613273 U CN206613273 U CN 206613273U
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- cyclonic separation
- separation unit
- whirlwind
- spray
- inner cylinder
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Abstract
The utility model discloses a kind of whirlwind module, arranged and formed by some cyclonic separation unit horizontals, the cyclonic separation unit includes forming pilot flow, the top closure of the inner cylinder between inner cylinder, outer barrel and some guide vanes being arranged between inner cylinder, outer barrel, adjacent two panels guide vane.Pipe-type rotary-flow dust arrester of the present utility model below smoke inlet by setting whirlwind module, and flue gas enters each cyclonic separation unit, forms independent high velocity air passage, whirlwind speed is high, and dust removing effects are excellent, without using bag-type dust, maintenance cost is low, has a wide range of application.Spray head of the present utility model can correspond to the setting of cyclonic separation unit, rationally distributed, uniform spraying one by one;It can play a part of reducing temperature, cleaning can be also rinsed in periodic maintenance, it is ensured that system can be with continuous and steady operation, no fouling and clogging risk.
Description
Technical field
The utility model is related to field of environment protection equipment, more particularly, to a kind of whirlwind module of flue gas desulfurization and dedusting.
Background technology
With expanding economy, the discharge of current boiler smoke and industrial tail gas increasingly increases, most of flue gas and tail gas
In contain volume of smoke and SO2Deng poisonous gas.Use Wet Flue Gas Desulfurization Technique mostly at present, Wet Flue Gas Desulfurization Technique is based on three-phase
The strong mechanism of mass transfer of Turbulent Mixing, using gas dynamics, makes gas (with solid micronic dust and pernicious gas) and liquid
It is sufficiently mixed, increases the specific surface area of gas-liquid contact, so as to improve desulfurization dust-removing efficiency.Using sky more than current Wet Flue Gas Desulfurization Technique
Tower, the defect of this equipment is that gas-liquid contact time is short, and has some flue gases to have little time reaction directly off absorption tower,
Cause the small flue dust containing high level, gypsum slurries or other desulfurization products in the wet flue gas after desulfurization, flue gas hangover
It is very long, certain pollution is caused to environment.Therefore the country further reduces dirt frequently with " smoke re-heater+bag-type dust " technique
Contaminate the discharge capacity of thing, but the running resistance of this technique is huge, the construction cost of wherein smoke re-heater is very high, plant maintenance into
The maintenance cost of this especially cloth bag is very high, thus constrains the batch production of equipment, it is difficult to reach that environmental protection equipment operation makes
It is required that.This other technique contains large quantity of moisture and tar thing using being limited in scope in the flue dust after biological particles burning
Matter, easily causes cloth bag blocking when using this craft dust removal, and high-temperature flue gas also easily burns cloth bag when using this technique.Though
So also there is cyclone water-film cleaner at present, but it uses traditional whirlwind minor structure, the center of cyclone blade is returned for flue gas
Circulation road, causes spray head to be difficult to arrange, spraying effect is not good, have impact on the dust removing effects of uniform water film.
Utility model content
The applicant is directed to the shortcomings of equipment construction maintenance cost present in above-mentioned existing production is high, running resistance is big,
A kind of whirlwind module rational in infrastructure is provided, carrying out efficient rotary remittance using whirlwind module couples, and gas-liquid-solid three-phase is fully contacted,
Realize that the harmful substance high-speed physical that liquid is carried to gas catches and dissolved, fluid media (medium) is in unsaturated state all the time,
Greatly reduce gas-liquid membrane mass transfer resistance, improve mass-transfer efficiency, so as to realize small space, small liquid-gas ratio, high dedusting, high desulfurization
Target.
The technical scheme that the utility model is used is as follows:
A kind of whirlwind module, is arranged by some cyclonic separation unit horizontals and is formed, the cyclonic separation unit include inner cylinder,
Pilot flow is formed between outer barrel and some guide vanes being arranged between inner cylinder, outer barrel, adjacent two panels guide vane, it is described
The top closure of inner cylinder.
It is used as the further improvement of above-mentioned technical proposal:
The top of the inner cylinder is the enclosed construction of the vertex of a cone, top dome, round platform or frustum.
The cyclonic separation unit radially radiates arrangement, rectangular array arrangement or staggered.
The top of the whirlwind module is provided with spray equipment.
The spray equipment carries out spray to whole whirlwind module region to concentrate spray form, by some spray heads and covered
Lid.
The spray equipment is distribution spray form, and each spray head is correspondingly arranged at each cyclonic separation list one by one
First top.
When the cyclonic separation unit radially radiates arrangement, some spray heads of same radial direction utilize same spray
Shower pipe is connected feed liquor.
The cyclonic separation unit is when radially rectangular array is arranged, laterally or longitudinally on some spray heads using same
Individual shower is connected feed liquor.
The beneficial effects of the utility model are as follows:The guide vane of Wind guiding device of the present utility model can make by
Gas formation cyclone effect, the effect of solid and gas separation is realized using centrifugal force;Formed after spray head spray on blade and barrel
Rotation is sufficiently mixed dusting solid particle in uniform water film, flue gas at a high speed jointly with moisture film, forms emulsification shape liquid, gas-liquid connects
Contacting surface product is big, further increases dust removing effects.The central inner cylinder top seal of Wind guiding device of the present utility model is simultaneously designed
For cone or spheroid, central flow path is not formed, the flue gas in cyclonic separation unit is passed downwardly through the longer cylinder of distance
Body, reaches preferable cyclone effect, and can fully be contacted with the uniform water film of barrel, efficiently removes dusting solid particle, adds
Plus desulfurization can be also realized after decoction.Spray head of the present utility model can correspond to the setting of cyclonic separation unit one by one, rationally distributed,
Uniform spraying;It can play a part of reducing temperature, cleaning can be also rinsed in periodic maintenance, it is ensured that system can be with continuous-stable
Operation, no fouling and clogging risk.
Pipe-type rotary-flow dust arrester of the present utility model below smoke inlet by setting whirlwind module, and flue gas enters every
Individual cyclonic separation unit, forms independent high velocity air passage, compared to the whirlwind of existing single thick Whirlwind barrel
Speed is higher, and dust removing effects are more excellent, and the national newest environment protection emission mark of the ultra-clean quick drain of flue gas can be reached during actual test
The environmentally friendly minimum discharge standard of quasi- GB13271-2014 and place, without using bag-type dust, maintenance cost is low, has a wide range of application.
Tower tubular type cyclone dust catcher compact conformation of the present utility model, rationally, floor space is small, is adapted to make outside factory building for wind path
With.Horizontal pipe cyclone dust catcher of the present utility model in a side box body by setting in whirlwind module, another side box body
Spray-absorption and demisting are carried out, rationally, casing can be designed as rectangular box body structure to wind path, and regular shape is easy to mass
Production and transport, whole height are low, are adapted to use in the environment of limited space.
Brief description of the drawings
Fig. 1 is the structural representation of Wind guiding device of the present utility model.
Fig. 2 is Fig. 1 top view.
Fig. 3 is the stereogram of the Wind guiding device of another structure.
Fig. 4 is the front view of cyclonic separation unit.
Fig. 5 is the structural representation of tower tubular type cyclone dust catcher.
Fig. 6 is the arrangement schematic diagram of whirlwind module in Fig. 5.
Fig. 7 is the structural representation of horizontal pipe cyclone dust catcher.
Fig. 8 is the arrangement schematic diagram of whirlwind module in Fig. 7.
Fig. 9 is Fig. 7 right view.
In figure:1st, Wind guiding device;2nd, guide vane;3rd, pilot flow;4th, outer shroud;5th, inner cylinder;6th, the vertex of a cone;7th, top dome;
8th, cylinder;10th, cyclonic separation unit;11st, tower body;12nd, liquid outlet;13rd, smoke inlet;14th, guider;15th, central discharge air pipe;
16th, flue gases duct;17th, tank;18th, exhanst gas outlet;19th, slurry pool;20th, whirlwind module;21st, spray head;22nd, annular oriffice;
23rd, rectangle orifice plate;24th, left box body;25th, right case;26th, deflector;27th, demister;28th, support column.
Embodiment
Below in conjunction with the accompanying drawings, embodiment of the present utility model is illustrated.
As shown in figure 1, Wind guiding device 1 of the present utility model includes inner cylinder 5, guide vane 2 and the outer shroud of top seal
4, the top of inner cylinder 5 is the circular cone vertex of a cone 6, and bottom is cylindrical section, the annulus between the cylindrical section top of inner cylinder 5 and outer shroud 4
Domain, tilts certain angle and is arranged with formation pilot flow 3, the cylinder of inner cylinder 5 between some guide vanes 2, guide vane 2 in parallel
Pars infrasegmentalis is steady flow segment.The height of outer shroud 4 and the height of guide vane 2 are essentially identical, and the cylindrical section of inner cylinder 5 is highly guide vane
1 ~ 5 times of 2 height, the diameter of outer shroud 4 is 2 ~ 3 times of the diameter of inner cylinder 5, and guide vane 2 is 4 ~ 18 uniform, as shown in Figure 1
Embodiment be 8, Fig. 3 be 6;Guide vane 2 can be plane or cambered surface, and the angle of its angle of inclination and horizontal plane is
15 degree ~ 45 degree, the present embodiment is 30 degree.The top of inner cylinder 5 can also be bulb top dome 7(As shown in Figure 3), round platform either bore
The structures such as platform.Being molded using ceramic material for Wind guiding device 1 is fired, it would however also be possible to employ 316L stainless steels, alloy steel products, PP
Material, FRP glass-reinforced plastic materials or other can bear the composite processing manufacture that high-velocity flow washes away.The bottom of inner cylinder 5 can be with
Closing is open.
As shown in figure 4, the upper and lower end face of outer shroud 4 is extended to form cylinder 8, or combination is equipped with and the section phase of outer shroud 4
When cylindrical tube 8, form cyclonic separation unit 10, the height of cylinder 8 is 6 ~ 12 times of the height of guide vane 2, cylinder 8
0 ~ 10 degree of taper can be carried.
Embodiment one:
Whirlwind module 20 described in the utility model is formed by several horizontal arrangements of cyclonic separation unit 10, can be footpath
To distribution or rectangular array arrangement.As shown in fig. 6, some cyclonic separation units 10, which radially radiate arrangement, is arranged on looping pit
On plate 22, some circular ports are offered on annular oriffice 22, the cylinder 8 of cyclonic separation unit 10 is set in circular port.Enter one
Step, the top of whirlwind module 20 is additionally provided with spray head 21 and corresponded to one by one, i.e. the vertex of a cone 6 in each cyclonic separation unit 10
Top is correspondingly arranged on a spray head 21, in the present embodiment, and two spray heads 21 are provided with same radial direction, utilizes
Same shower is connected feed liquor, when spray head 21, which is blocked, to need repairing, it is only necessary to remove the spray on same radial direction
Pipe carries out exclusion maintenance, and other spray heads 21 still can normally be run while maintenance, not interfere with the continuous of production operation
Property.Certainly, in order to increase ventilation, cyclonic separation unit 10 can also be set in gap location increase.
As shown in figure 5, the present embodiment is tower tubular type cyclone dust catcher, cigarette is disposed with from top to bottom in tower body 11
Gas outlet 18, flue gases duct 16, central discharge air pipe 15, smoke inlet 13, whirlwind module 20 and slurry pool 19.Annular oriffice 22 is set
Put in the top of slurry pool 19, its outer circumference diameter is equal with the diameter of the bottom of tower body 11, is provided with the top of whirlwind module 20
Smoke inlet 13.The diameter on the top of tower body 11 is smaller than bottom, and central discharge air pipe 15 is arranged in the circular hole at the center of annular oriffice 22,
Extended upwardly to from the bottom of tower body 11 in the flue gases duct 16 on the top of tower body 11, the closing of the internal upper part of central discharge air pipe 15.Center row
The diameter of tracheae 15 is less than the diameter on the top of tower body 11, and the bottom for extending to the part of flue gases duct 16 in central discharge air pipe 15 is set
There is guider 14.The lower section of the exhanst gas outlet 18 of tower body 11 is provided with tank 17.Certain gradient is arranged at the bottom of slurry pool 19, relatively low
One end tower body 11 on be provided with liquid outlet 12.
When the present embodiment works, dust-laden sulfurous gas enters whirlwind module 20 from the smoke inlet 13 of the side of tower body 11, by
In the top seal of inner cylinder 5 of Wind guiding device 1, flue gas is directly down into the pilot flow 3 of each cyclonic separation unit 10,
Whirlwind is produced under the guide effect of guide vane 2, flue gas is oriented to acceleration by Wind guiding device 1 and reaches 18 ~ 25m/s, works as centrifugal rotary
Turn to be downwardly into after steady flow segment speed gradually steady decrease to 3.5 ~ 4.5m/s;Using principle of hydrodynamics, the powder in flue gas
Dirt solid particle rotates at a high speed with flue gas, forms the turbulent space that gas-liquid rotation is seethed, wherein tiny dust granules collision is solidifying
It is polymerized to larger particle to settle down, or is thrown to outer tube wall.Each top of cyclonic separation unit 10 sets a set of independent simultaneously
Spray head 21, the slurries that spray head 21 is sprayed form the liquid film layer of certain stably amount of liquid on eddy flow barrel, are thrown to outer
Dusting solid particle on barrel is swept along after fully being contacted with liquid film layer, finally flows under the influence of gravity into the bottom of tower body 11
Liquid in slurry pool 19, slurry pool 19 is discharged from liquid outlet 12, flow to circulating water pool reusable edible.Flue gas then turn into
Enter central discharge air pipe 15, due to the closed upper part of central discharge air pipe 15, guide effect of the flue gas through guider 14 enters flue gases duct
16, the air-flow that rotation rises is formed when flue gas passes through guider 14 simultaneously, the central discharge air pipe 15 on the top of guider 14 rises simultaneously
To the effect of current stabilization, the water that the spray tank 17 that flue gas is set through the top of tower body 11 sprays further is cleaned, the flue gas after purification
Drained into from exhanst gas outlet 18 outside tower body 11.The utility model can react the pollutants such as efficient removal sulfur dioxide, dust rapidly,
Realize the high-efficient purification of flue gas.Spray head 21 supports the use slurries and rinses Wind guiding device 1 during utility model works, can play
The effect of stable temperature rise, spray head 21 supports the use water rinse-system and Wind guiding device 1 is rinsed during periodic maintenance, saves
The artificial trouble for taking the maintenance of tower body 11 apart, it is ensured that the effect of high-effective dust-removing in the continuous running of system.
Embodiment two:
The present embodiment is horizontal pipe cyclone dust catcher.As shown in fig. 7, in the casing of horizontal pipe cyclone dust catcher
Part is two cavitys in left and right, is connected by the slurry pool 19 of the reverse taper of bottom half, whirlwind is provided with left box body 24
Module 20, as shown in figure 8, the arrangement of some rectangular arrays of cyclonic separation unit 10 is arranged on rectangle orifice plate 23, naturally it is also possible to
It is staggered.Further, the top of cyclonic separation unit 10 in whirlwind module 20 is provided with spray head 21, can be right one by one
It should set, some spray heads 21 can also be set to ensure to carry out spray covering to whole region.When the rectangle of cyclonic separation unit 10
When array arrangement is arranged on rectangle orifice plate 23, the spray head 21 on laterally or longitudinally can be entered using same shower
Liquid, is easy to the dismounting service work during blocking of spray head 21.The top of whirlwind module 20 is provided with smoke inlet 13, right case 25
Inner bottom part is provided with several deflectors 26, and top, which is provided with demister 27, top canister, is provided with exhanst gas outlet 18.Slurries
The bottom of pond 19 sets liquid outlet 12.Casing is arranged on support column 28.
When the present embodiment works, dust-laden sulfurous gas enters whirlwind module 20 from smoke inlet 13, by whirlwind module 20
Several cyclonic separation units 10 of interior parallel arrangement, the flue gas slurries that rotation sprays with spray head 21 at a high speed fully revolve remittance coupling
Close, the dusting solid particle in flue gas flows down into the slurry pool 19 of bottom half in gravity centrifugation, in slurry pool 19
Liquid discharged from bottom liquid outlet 12, flow to circulating water pool and recycle;Flue gas is turned to upwards in slurry pool 19, is then passed through
Deflector 26 is directed into right case 25, is drained into after the dehydration of demister 27 from exhanst gas outlet 18 outside casing.
Above description is explained of the present utility model, is not the restriction to utility model, without prejudice to the utility model
In the case of spirit, the utility model can make any type of modification.Such as tower body can increase spray equipment to titanium dioxide
Sulphur etc. is further absorbed.
Claims (8)
1. a kind of whirlwind module, it is characterised in that:By some cyclonic separation units(10)Horizontal arrangement is formed, the cyclonic separation
Unit(10)Including inner cylinder(5), outer barrel(8)Be arranged on inner cylinder(5), outer barrel(8)Between some guide vanes(2), it is adjacent
Two panels guide vane(2)Between form pilot flow(3), the inner cylinder(5)Top closure.
2. according to the whirlwind module described in claim 1, it is characterised in that:The inner cylinder(5)Top be the vertex of a cone(6), top dome
(7), round platform or frustum enclosed construction.
3. according to the whirlwind module described in claim 1, it is characterised in that:The cyclonic separation unit(10)Radially radiation is arranged
Cloth, rectangular array arrangement or staggered.
4. according to the whirlwind module described in claim 1, it is characterised in that:The whirlwind module(20)Top be provided with spray
Device.
5. according to the whirlwind module described in claim 4, it is characterised in that:The spray equipment is concentration spray form, if by
Dry spray head(21)To whole whirlwind module(20)Region carries out spray covering.
6. according to the whirlwind module described in claim 4, it is characterised in that:The spray equipment is distribution spray form, each
Individual spray head(21)Each cyclonic separation unit is correspondingly arranged at one by one(10)Top.
7. according to the whirlwind module described in claim 4, it is characterised in that:The cyclonic separation unit(10)Radially radiation is arranged
During cloth, some spray heads of same radial direction(21)Utilize the connected feed liquor of same shower.
8. according to the whirlwind module described in claim 4, it is characterised in that:The cyclonic separation unit(10)Radially rectangle battle array
Row arrangement when, laterally or longitudinally on some spray heads(21)Utilize the connected feed liquor of same shower.
Priority Applications (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720392529.1U CN206613273U (en) | 2017-04-14 | 2017-04-14 | Whirlwind module |
Applications Claiming Priority (1)
Application Number | Priority Date | Filing Date | Title |
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CN201720392529.1U CN206613273U (en) | 2017-04-14 | 2017-04-14 | Whirlwind module |
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CN206613273U true CN206613273U (en) | 2017-11-07 |
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CN201720392529.1U Expired - Fee Related CN206613273U (en) | 2017-04-14 | 2017-04-14 | Whirlwind module |
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Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106902576A (en) * | 2017-04-14 | 2017-06-30 | 宜兴市东方锅炉除尘设备厂有限公司 | Whirlwind module and pipe-type rotary-flow dust arrester |
CN110141955A (en) * | 2019-05-28 | 2019-08-20 | 上海蓝魂环保科技有限公司 | A kind of ship wash mill using swirl air-distribution device |
-
2017
- 2017-04-14 CN CN201720392529.1U patent/CN206613273U/en not_active Expired - Fee Related
Cited By (2)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN106902576A (en) * | 2017-04-14 | 2017-06-30 | 宜兴市东方锅炉除尘设备厂有限公司 | Whirlwind module and pipe-type rotary-flow dust arrester |
CN110141955A (en) * | 2019-05-28 | 2019-08-20 | 上海蓝魂环保科技有限公司 | A kind of ship wash mill using swirl air-distribution device |
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Legal Events
Date | Code | Title | Description |
---|---|---|---|
GR01 | Patent grant | ||
GR01 | Patent grant | ||
CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171107 Termination date: 20210414 |
|
CF01 | Termination of patent right due to non-payment of annual fee |