CN206601638U - A kind of mass concrete active temperature control device - Google Patents

A kind of mass concrete active temperature control device Download PDF

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Publication number
CN206601638U
CN206601638U CN201720285134.1U CN201720285134U CN206601638U CN 206601638 U CN206601638 U CN 206601638U CN 201720285134 U CN201720285134 U CN 201720285134U CN 206601638 U CN206601638 U CN 206601638U
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CN
China
Prior art keywords
temperature
concrete
tank
water
water pipe
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Expired - Fee Related
Application number
CN201720285134.1U
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Chinese (zh)
Inventor
李立辉
田波
柯国炬
胡双达
何哲
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Research Institute of Highway Ministry of Transport
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Research Institute of Highway Ministry of Transport
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Priority to CN201720285134.1U priority Critical patent/CN206601638U/en
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Expired - Fee Related legal-status Critical Current
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Abstract

The utility model provides a kind of mass concrete active temperature control device, specifically related to mass concrete active temperature control device, including control server, concrete heat Exchange Analysis device, cooling water pipe device, water pipe flow measuring and controlling device, device for detecting temperature, tank and water pump.The control server is connected with the concrete heat Exchange Analysis device, the device for detecting temperature and the water pipe flow measuring and controlling device, the cooling water pipe is connected with the device for detecting temperature, the water pipe flow measuring and controlling device and the water pump, and the water pump is connected with the tank;The cooling water pipe device, concrete heat Exchange Analysis device, control server and the utility model to concrete temperature measuring, water flowing flow, the automatic of water flowing water temperature by being precisely controlled, the controllable of concrete internal temperature can be achieved so that concrete internal temperature realizes intelligent temperature control according to the preferable temperature lowering curve of autonomous setting.

Description

A kind of mass concrete active temperature control device
Technical field
The utility model belongs to mass concrete engineering technical field, more particularly to a kind of mass concrete master Dynamic temperature control device.
Background technology
In recent years, with the economic rapid growth of China, infrastructure construction flourishes, and a large amount of Important Projects are related to substantially Product Concrete temperature controlling problem, for the construction of mass concrete, because its thickness is big, the heat of hydration is big.Therefore large volume Concrete construction is most importantly temperature control, should make its internal maximum temperature be not more than 75 DEG C, the interior table temperature difference be not more than 25 DEG C.
Passive type water flowing cooling is a major measure of Temperature Controlling of Mass Concrete anticracking, and early stage is main using artificial logical The mode of water, water flowing flow, water flowing water temperature and rate of temperature fall can not be effectively ensured, and workload is huge, time and effort consuming.
The arrangement of cooling water pipe, water flowing direction change, the regulation of water flowing speed and lower water temperature can improve water with mixing Solidifying soil heat exchange amount, but cooling mechanism is not intelligent, and concrete central temperature still remains high after water flowing, and internal-external temperature difference is still big In 25 DEG C, a large amount of thermal crackings are caused.Accordingly, it would be desirable to improve water flowing cooling water pipe cooling efficiency, autonomy-oriented, intelligent control are advocated The foundation of warm mechanism, realizes efficiently autonomous large volume temperature control equipment.
Therefore, the prior art is defective, it is necessary to improve.
Utility model content
Technical problem to be solved in the utility model is that there is provided a kind of mass concrete in view of the shortcomings of the prior art Active temperature control device.Technology of the present utility model solves problem:Overcome the deficiencies in the prior art, improve the surface knot of cooling water pipe Structure, increases cooling water pipe heat exchange contact area, and set up a set of using water flowing time, water flowing flow and water flowing temperature as variable Active cooling mechanism, realizes automatically and accurately control different larval instar concrete internal temperature ideal development.
The technical solution of the utility model is as follows:
A kind of mass concrete active temperature control device, wherein, including control server, concrete heat Exchange Analysis dress Put, cooling water pipe device, magnetic valve and flow monitor, device for detecting temperature, double flute tank and water pump are connected with each other;The control Control server connects with the concrete heat Exchange Analysis device, the device for detecting temperature and the magnetic valve and flow monitor Connect, the cooling water pipe device is connected with the device for detecting temperature, the magnetic valve and flow monitor and the water pump, institute Water pump is stated to be connected with the double flute tank;The concrete heat Exchange Analysis device be used for obtain concrete hydrating rate of heat release and Heat release total amount, and formulate heat exchange mechanism;The device for detecting temperature, which is used to measure, imports and exports temperature inside and outside coolant-temperature gage and concrete Degree, and it is by concrete temperature sensor, import and export water temperature detection sensor and tank water temperature detection sensor that information is real-time The incoming control server is communicated, and carries out the auto-control of tank temperature and water pipe flow in real time.
Described mass concrete active temperature control device, wherein, described concrete heat Exchange Analysis device is toni Hydration Heat Analysis instrument.
Described mass concrete active temperature control device, wherein, described cooling water pipe device is stainless steel Snakelike cold water water pipe.
Described mass concrete active temperature control device, wherein, described device for detecting temperature includes TEMP Device and Temperature sampler.
Described mass concrete active temperature control device, wherein, the double flute tank is common iron groove, is divided into two And be interconnected, a tank in double flute tank and the water pump and enter water water pipe and be connected, another in double flute tank Tank is connected with water outlet water pipe.
Described mass concrete active temperature control device, wherein, described water pump is immersible pump.
Using such scheme, the beneficial effects of the utility model are compared with prior art:Pass through concrete heat Exchange Analysis Device sets up targetedly cooling mechanism automatically;Coagulation can be realized by water flowing flow and the automatic control accurate of water flowing temperature Native internal temperature is controllable so that concrete internal temperature realizes intelligent temperature control according to the preferable temperature lowering curve of autonomous setting.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model.
In Fig. 1:1 control server;2 concrete heat Exchange Analysis devices;3 cooling water pipe devices;4 device for detecting temperature; 4-1 concrete temperature sensors;4-2 imports and exports water temperature detection sensor;4-3 tank water temperature detection sensors;5 magnetic valves and stream Measure monitor;6 water pumps;7 double flute tanks.
Embodiment
It is new below in conjunction with this practicality to make the purpose, technical scheme and advantage of the utility model embodiment clearer Accompanying drawing in type embodiment, the technical scheme in the utility model embodiment is clearly and completely described, it is clear that retouched The embodiment stated is a part of embodiment of the present utility model, rather than whole embodiments.Based on the reality in the utility model Apply example, the every other embodiment that those of ordinary skill in the art are obtained on the premise of creative work is not made, all Belong to the scope of the utility model protection.
Embodiment 1
As shown in figure 1, mass concrete active temperature control device of the present utility model, including:Control server 1;Coagulation Native heat exchange analytical equipment 2;Cold water pipe device 3;Device for detecting temperature 4 (is specifically included:Concrete temperature sensor 4-1, enters Exit water temperature monitors sensor 4-2, tank water temperature detection sensor 4-3);Magnetic valve and flow monitor 5;Water pump 6;Double flute water Groove 7.Wherein control server 1 is that a computer equipped with control service software is supervised with concrete heat Exchange Analysis device 2, temperature Survey device 4 and magnetic valve and flow monitor connection 5;A tank (entering tank) and tank water temperature detection in double flute tank 7 Sensor 4-3 connections;Water pump 6 is connected to the water inlet one end of cooling water pipe device 3, while water inlet pipe is connected to import and export water temperature prison Survey sensor 4-2 and magnetic valve and flow monitor 5;Cooling water pipe device 3 is embedded in by cooling inside concrete;In concrete Portion is as shown in Figure 1:It is embedded with concrete temperature sensor 4-1;The delivery port of cooling water pipe device 3 is with importing and exporting water temperature detection sensing Device 4-2 connections;The final outlet stream of cooling water pipe device 3 enters another tank (backflash) of double flute tank 7, forms circulation.
In use, by the equal proportion binder materials of cooled concrete mix, stirring 5L~6L, being handed over using concrete heat Analytical equipment 2, analysis rate of heat release and heat release total amount are changed, was a unit with 2 hours, sets up the cooling of water flowing and water flowing temperature Mechanism, and automatic incoming control server 1.
Further, control server 1 can enter trip temperature tune to the water of a tank (entering tank) of double flute tank 7 automatically Control, the water flowing flow of instruction electromagnetic valve for adjusting and flow monitor 5 is given according to control server 1, and cooling water enters coiled pipe Take away another tank (backflash) progress cooling processing that double flute tank 7 is back to after heat in road.
Further, during the entire process of present apparatus operation, (concrete temperature sensor 4-1, enters device for detecting temperature 4 Exit water temperature monitors sensor 4-2, tank water temperature detection sensor 4-3) constantly monitor and feed back to control server 1, simultaneously Control server 1 automatically selects cooling mechanism according to temperature change, is formed and circulates closed circuit, active self energy temperature control.
In above-mentioned, control server 1 is a set of intelligent control device, can read the institute of concrete heat Exchange Analysis device 2 Cooling mechanism is set up, reasonable cooling mechanism is automatically selected according to the real time data of the device for detecting temperature 4, and instruction is passed on To the magnetic valve and the flow automatic regulation of flow monitor 5.
By above-mentioned technical proposal, the concrete heat Exchange Analysis device 2 will measure mass concrete 3d aquations in advance Rate of heat release and thermal discharge, were a unit with 2 hours, set up the cooling mechanism of water flowing and water flowing temperature, and automatic incoming institute State control server.
By above-mentioned technical proposal, described device for detecting temperature 4 includes temperature sensor and Temperature sampler, TEMP Device is monitored at intervals of 15min/ times, and precision is accurate to 0.1 DEG C, and it is mixed that turnover inlet water temperature monitoring sensor 4-2 should be arranged on distance Outside solidifying soil component top layer at about 5cm, concrete temperature sensor 4-1 is arranged on concrete component Axisymmetric Distributed Line, past with center Outer equidistantly arrangement, and spacing is not preferably greater than 1m.
In above-mentioned, the magnetic valve and flow monitor 5 are magnetic valve and flow of digit display monitor.Double flute tank 7 is all provided with Put and be connected with water temperature regulation device, water temperature regulation and control can be achieved.
Received on the basis of the above, a kind of mass concrete active temperature control device of the present utility model, wherein, including Control server, concrete heat Exchange Analysis device, cooling water pipe device, magnetic valve and flow monitor, device for detecting temperature, Double flute tank and water pump are connected with each other;The control server and the concrete heat Exchange Analysis device, the temperature monitoring Device and the connection of the magnetic valve and flow monitor, the cooling water pipe device and the device for detecting temperature, the electromagnetism Valve and flow monitor and water pump connection, the water pump are connected with the double flute tank;The concrete heat Exchange Analysis Device is used to obtain concrete hydrating rate of heat release and heat release total amount, and formulates heat exchange mechanism;The device for detecting temperature is used Coolant-temperature gage and concrete internal and external temperature are imported and exported in measurement, and is sensed by concrete temperature sensor, import and export water temperature detection Device and tank water temperature detection sensor are communicated the information control server incoming in real time, and carry out tank temperature in real time With the auto-control of water pipe flow.
In above-mentioned, described concrete heat Exchange Analysis device is toni Hydration Heat Analysis instrument.Described cooling water pipe dress It is set to the snakelike cold water water pipe of stainless steel.Described device for detecting temperature includes temperature sensor and Temperature sampler. The double flute tank is common iron groove, is divided into two and is interconnected, in double flute tank a tank and the water pump and Enter water water pipe to be connected, another tank in double flute tank is connected with water outlet water pipe.Described water pump is immersible pump.
According to above-described embodiment, the utility model just can be realized well.What deserves to be explained is, based on above-mentioned design principle On the premise of, to solve same technical problem, some nothings made on architecture basics disclosed in the utility model Substantial change or polishing, the essence of the technical scheme used is still as the utility model, therefore it should also be as at this In the protection domain of utility model.

Claims (6)

1. a kind of mass concrete active temperature control device, it is characterised in that including control server, concrete heat Exchange Analysis Device, cooling water pipe device, magnetic valve and flow monitor, device for detecting temperature, double flute tank and water pump are connected with each other;It is described Control server and the concrete heat Exchange Analysis device, the device for detecting temperature and the magnetic valve and flow monitor Connection, the cooling water pipe device is connected with the device for detecting temperature, the magnetic valve and flow monitor and the water pump, The water pump is connected with the double flute tank;The concrete heat Exchange Analysis device is used to obtain concrete hydrating rate of heat release With heat release total amount, and heat exchange mechanism is formulated;The device for detecting temperature, which is used to measure, to be imported and exported inside and outside coolant-temperature gage and concrete Temperature, and it is by concrete temperature sensor, import and export water temperature detection sensor and tank water temperature detection sensor that information is real When it is incoming it is described control server communicated, and in real time progress tank temperature and water pipe flow auto-control.
2. mass concrete active temperature control device according to claim 1, it is characterised in that described concrete heat is handed over Analytical equipment is changed for toni Hydration Heat Analysis instrument.
3. mass concrete active temperature control device according to claim 1, it is characterised in that described cooling water pipe dress It is set to the snakelike cold water water pipe of stainless steel.
4. mass concrete active temperature control device according to claim 1, it is characterised in that described temperature monitoring dress Putting includes temperature sensor and Temperature sampler.
5. mass concrete active temperature control device according to claim 1, it is characterised in that the double flute tank is general Lead to iron groove, be divided into two and be interconnected, in double flute tank a tank and the water pump and enter water water pipe and be connected, it is double Another tank in groove tank is connected with water outlet water pipe.
6. mass concrete active temperature control device according to claim 1, it is characterised in that described water pump is diving Pump.
CN201720285134.1U 2017-03-22 2017-03-22 A kind of mass concrete active temperature control device Expired - Fee Related CN206601638U (en)

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Application Number Priority Date Filing Date Title
CN201720285134.1U CN206601638U (en) 2017-03-22 2017-03-22 A kind of mass concrete active temperature control device

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108081472A (en) * 2018-01-18 2018-05-29 河南建筑材料研究设计院有限责任公司 A kind of concrete stirring moisture control system based on hydration heat of concrete
CN109235441A (en) * 2018-09-29 2019-01-18 黄河水利职业技术学院 A kind of temperature automatically controlled technique of the circulation fluid of mass concrete construction
CN109534850A (en) * 2019-01-10 2019-03-29 中铁上海工程局集团有限公司 A kind of intelligent automatic control system that cools of the mass concrete based on BIM technology
CN110528505A (en) * 2019-08-05 2019-12-03 浙江大学城市学院 Shunt diaphram wall condenses pipe device and construction method
CN110524673A (en) * 2019-08-07 2019-12-03 浙江大学城市学院 Shunt large-diameter shield section of jurisdiction condenses pipe device and construction method
CN110524674A (en) * 2019-08-12 2019-12-03 浙江大学城市学院 Shunt immersed tube pipeline section condenses pipe device and construction method
CN112033576A (en) * 2020-08-04 2020-12-04 中铁大桥科学研究院有限公司 Large-volume concrete temperature monitoring method
CN112764440A (en) * 2020-12-28 2021-05-07 辽宁工程技术大学 Method for preventing spontaneous combustion of coal pile by using water injection steel pipe

Cited By (10)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108081472A (en) * 2018-01-18 2018-05-29 河南建筑材料研究设计院有限责任公司 A kind of concrete stirring moisture control system based on hydration heat of concrete
CN108081472B (en) * 2018-01-18 2024-04-16 河南建筑材料研究设计院有限责任公司 Concrete mixing water content control system based on concrete hydration heat
CN109235441A (en) * 2018-09-29 2019-01-18 黄河水利职业技术学院 A kind of temperature automatically controlled technique of the circulation fluid of mass concrete construction
CN109235441B (en) * 2018-09-29 2020-06-30 黄河水利职业技术学院 Automatic circulating liquid temperature control process for mass concrete construction
CN109534850A (en) * 2019-01-10 2019-03-29 中铁上海工程局集团有限公司 A kind of intelligent automatic control system that cools of the mass concrete based on BIM technology
CN110528505A (en) * 2019-08-05 2019-12-03 浙江大学城市学院 Shunt diaphram wall condenses pipe device and construction method
CN110524673A (en) * 2019-08-07 2019-12-03 浙江大学城市学院 Shunt large-diameter shield section of jurisdiction condenses pipe device and construction method
CN110524674A (en) * 2019-08-12 2019-12-03 浙江大学城市学院 Shunt immersed tube pipeline section condenses pipe device and construction method
CN112033576A (en) * 2020-08-04 2020-12-04 中铁大桥科学研究院有限公司 Large-volume concrete temperature monitoring method
CN112764440A (en) * 2020-12-28 2021-05-07 辽宁工程技术大学 Method for preventing spontaneous combustion of coal pile by using water injection steel pipe

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CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171031

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