CN206593572U - A kind of instrument for accurately measuring optical mirror slip center thickness - Google Patents
A kind of instrument for accurately measuring optical mirror slip center thickness Download PDFInfo
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Abstract
一种精准测量光学镜片中心厚度的工具,包括水平工作台、垂直固定架、千分表,垂直固定架通过螺纹与水平工作台垂直连接,千分表固定在垂直固定架上,其特征在于它还包括校正连接座、光学玻璃测量夹具、中心校正工具及归零件;所述水平工作台上通过螺纹垂直连接校正连接座,光学玻璃测量夹具垂直插入校正连接座的凹槽中,千分表表头悬于光学玻璃测量夹具的正上方,千分表表头中心和光学玻璃夹具中心在一条轴线上;所述光学玻璃测量夹具下端外径与校正连接座凹槽内径之间有可微调的间隙,校正连接座的外侧设有若干紧固定位螺钉;本实用新型测量光学镜片中心厚度的精准率达到90%以上,检测速度快,效率高。
A tool for accurately measuring the center thickness of an optical lens, comprising a horizontal workbench, a vertical fixing frame, and a dial indicator, the vertical fixing frame is vertically connected with the horizontal workbench through threads, and the dial gauge is fixed on the vertical fixing frame, and is characterized in that It also includes a correction connection seat, an optical glass measuring fixture, a center correction tool and a return part; the horizontal workbench is vertically connected to the correction connection seat through threads, the optical glass measuring fixture is vertically inserted into the groove of the correction connection seat, and the dial indicator The head is suspended directly above the optical glass measuring fixture, and the center of the dial gauge head and the center of the optical glass fixture are on the same axis; there is a fine-adjustable gap between the outer diameter of the lower end of the optical glass measuring fixture and the inner diameter of the groove of the calibration connection seat The outer side of the correction connection seat is provided with a number of fastening positioning screws; the accuracy rate of the utility model for measuring the center thickness of the optical lens reaches more than 90%, and the detection speed is fast and the efficiency is high.
Description
技术领域technical field
本实用新型涉及光学加工技术领域,直接影响到光学加工过程中的合格率,是一种测量光学玻璃镜片中心厚度的工具。The utility model relates to the technical field of optical processing, directly affects the qualification rate in the optical processing process, and is a tool for measuring the center thickness of optical glass lenses.
背景技术Background technique
现代的光学技术领域对光学镜片的加工精度要求越来越高,特别是用于光学成像系统中的光学镜片,设计要求的中心厚度公差都是在正负0.01mm。In the field of modern optical technology, the processing accuracy of optical lenses is getting higher and higher, especially for optical lenses used in optical imaging systems, the center thickness tolerance of the design requirements is plus or minus 0.01mm.
现有的测量工具检测凹凸面形的光学镜片中心厚度时,由于待测镜片摆放在表座水平工作台上,依靠镜片自身的重量稳定,再用千分表垂直测量,为了提高精度往往要测量数个点来寻找最接近的尺寸(参考附图1和2),从图中可以看出,该镜片的中心光轴与绝对垂直线存在夹角θ·,测量的结果为H·,但真实尺寸H=H·/cosθ,因此存在测量误差,同时稳定性也因镜片偏心的程度,以及平面或镜片表面清洁程度导致测量结果有很大的随意性,进而影响玻璃在光学加工过程中的合格率,同时多点测量也浪费大量时间,效率并不高。When the existing measurement tools detect the center thickness of the concave-convex optical lens, since the lens to be measured is placed on the horizontal workbench of the table base, the weight of the lens itself is stable, and then vertically measured with a dial indicator, in order to improve the accuracy, it is often necessary to Measure several points to find the closest size (refer to attached drawings 1 and 2). It can be seen from the figure that there is an angle θ · between the central optical axis of the lens and the absolute vertical line, and the measurement result is H · , but The real size H=H / cosθ, so there is a measurement error, and the stability is also due to the degree of lens eccentricity, as well as the degree of cleanliness of the plane or lens surface, which leads to great randomness in the measurement results, which in turn affects the glass in the optical processing process. Pass rate, while multi-point measurement also wastes a lot of time, and the efficiency is not high.
发明内容Contents of the invention
本实用新型要解决的技术问题是提供一种精确测量光学镜片,主要是凹凸镜片,尤其是凸面接近半球的镜片中心厚度的工具,目的是减少测量误差,提高效率。The technical problem to be solved by the utility model is to provide a tool for accurately measuring the thickness of an optical lens, mainly a concave-convex lens, especially a lens center whose convex surface is close to a hemisphere, in order to reduce measurement errors and improve efficiency.
为实现上述目的,本实用新型采用的技术方案为:精准测量光学镜片中心厚度的工具,包括水平工作台、垂直固定架、千分表,垂直固定架通过螺纹与水平工作台垂直连接,千分表固定在垂直固定架上,其特征在于它还包括校正连接座、光学玻璃测量夹具、中心校正工具及归零件;所述水平工作台上通过螺纹垂直连接校正连接座,光学玻璃测量夹具垂直插入校正连接座的凹槽中,千分表表头悬于光学玻璃测量夹具的正上方,千分表表头中心和光学玻璃夹具中心在一条轴线上;所述光学玻璃测量夹具下端外径与校正连接座凹槽内径之间有可微调的间隙,校正连接座的外侧设有若干紧固定位螺钉;所述光学玻璃测量夹具的上端设有可垂直插入中心校正工具的凹槽,中心校正工具的插入端外壁与光学玻璃测量夹具上端凹槽内壁紧密贴合;所述中心校正工具上端设有可垂直插入千分表表头的中心孔,中心孔的深度大于千分表表头的长度。In order to achieve the above purpose, the technical solution adopted by the utility model is: a tool for accurately measuring the center thickness of the optical lens, including a horizontal workbench, a vertical fixing frame, and a dial gauge. The meter is fixed on the vertical fixing frame, which is characterized in that it also includes a calibration connection seat, an optical glass measurement fixture, a center correction tool and a return part; the horizontal workbench is vertically connected to the correction connection seat through threads, and the optical glass measurement fixture is inserted vertically In the groove of the correction connecting seat, the dial gauge head is suspended directly above the optical glass measuring fixture, and the center of the dial gauge head and the center of the optical glass fixture are on the same axis; the outer diameter of the lower end of the optical glass measuring fixture is aligned with the correction There is a fine-tunable gap between the inner diameters of the connecting seat grooves, and a number of fastening positioning screws are provided on the outside of the correcting connecting seat; the upper end of the optical glass measuring fixture is provided with a groove that can be vertically inserted into the center correction tool, and the center correction tool The outer wall of the insertion end is closely attached to the inner wall of the groove at the upper end of the optical glass measuring fixture; the upper end of the center correction tool is provided with a center hole that can be vertically inserted into the head of the dial gauge, and the depth of the center hole is greater than the length of the head of the dial gauge.
优选地,所述归零件采用已精确测量中心厚度与待测镜片同规格的镜片。Preferably, the normalized part adopts a lens whose center thickness has been accurately measured and has the same specifications as the lens to be tested.
所述千分表表头插入中心校正工具中心孔的深度为中心孔深度的1/4~2/3。The depth at which the dial indicator head is inserted into the center hole of the center correction tool is 1/4 to 2/3 of the depth of the center hole.
本实用新型中,为了能测量各种规格的镜片,可以在高精度数控车床上制作多种孔径的玻璃夹具,在应用时选择相应的夹具进行使用。In the utility model, in order to measure lenses of various specifications, glass fixtures with various apertures can be made on a high-precision numerical control lathe, and corresponding fixtures can be selected for use during application.
本实用新型测量工具理论上不存在误差,实际操作上则和夹具的加工精度和镜片球面半径有关,一般加工精度为0.02mm的夹具,球面误差0.5%的镜片,其测量中心厚度误差在0.005mm以内,完全满足测量精度需求,而使用更高精度的夹具则可以减少测量误差。通过旋转式自行定中,测量的一致性也是非稳定的。The measuring tool of the utility model has no error in theory, but it is related to the processing accuracy of the fixture and the spherical radius of the lens in actual operation. Generally, for a fixture with a processing accuracy of 0.02mm and a lens with a spherical error of 0.5%, the thickness error of the measurement center is 0.005mm Within , fully meet the measurement accuracy requirements, and the use of higher precision fixtures can reduce measurement errors. With rotational self-centering, the consistency of the measurement is also unstable.
有益效果:本实用新型测量光学镜片中心厚度的精准率达到90%以上,而且检测的速度快,效率高。Beneficial effects: the accuracy rate of the utility model for measuring the center thickness of the optical lens reaches more than 90%, and the detection speed is fast and the efficiency is high.
附图说明Description of drawings
图1为现有测量工具的示意图。Fig. 1 is a schematic diagram of an existing measurement tool.
图2为现有测量工作测量状态示意图。Fig. 2 is a schematic diagram of the measurement state of the existing measurement work.
图3为实施例测量工具示意图。Fig. 3 is a schematic diagram of the measurement tool of the embodiment.
图4为实施例测量时中心校正局部示意图。Fig. 4 is a partial schematic diagram of the center correction during the measurement of the embodiment.
图5为实施例测量时千分表归零局部示意图。Fig. 5 is a partial schematic diagram of the zeroing of the dial indicator during measurement in the embodiment.
图6为实施例测量镜片局部示意图。Fig. 6 is a partial schematic diagram of the measurement lens of the embodiment.
图中,1-工作台,2-垂直固定架,3-千分表,4-归零件,5-待测镜片,6-表头,7-夹具,8-紧固定位螺钉,9-校正连接座,10-中心校正工具。In the figure, 1-working table, 2-vertical fixing frame, 3-dial indicator, 4-returning parts, 5-lens to be tested, 6-meter head, 7-fixture, 8-fastening positioning screw, 9-correction Connection base, 10-center correction tool.
具体实施方式detailed description
下面结合实施例和附图对本实用新型加以详细描述。Below in conjunction with embodiment and accompanying drawing, the utility model is described in detail.
实施例:精准测量光学镜片中心厚度的工具参考附图3,主要包括水平工作台1、垂直固定架2、千分表3,垂直固定架2通过螺纹与水平工作台1垂直连接,千分表3固定在垂直固定架2上,其主要特点是它还包括校正连接座9、光学玻璃测量夹具7、中心校正工具10及归零件4;水平工作台1上通过螺纹垂直连接校正连接座9,光学玻璃测量夹具7垂直插入校正连接座9的凹槽中,千分表表头6悬于光学玻璃测量夹具7的正上方,千分表表头6中心和光学玻璃夹具7中心在一条轴线上;光学玻璃测量夹具7下端外径与校正连接座9凹槽内径之间有可微调的间隙,校正连接座9的外侧设有若干紧固定位螺钉8;光学玻璃测量夹具7的上端设有可垂直插入中心校正工具10的凹槽,中心校正工具10的插入端外壁与光学玻璃测量夹具7上端凹槽内壁紧密贴合;中心校正工具10上端设有可垂直插入千分表表头6的中心孔,中心孔的深度大于千分表表头6的长度。Embodiment: The tool for accurately measuring the center thickness of an optical lens refers to accompanying drawing 3, and mainly includes a horizontal worktable 1, a vertical fixing frame 2, and a dial indicator 3. The vertical fixing frame 2 is vertically connected with the horizontal working table 1 through threads, and the dial indicator 3 is fixed on the vertical fixing frame 2, and its main feature is that it also includes a correction connection seat 9, an optical glass measuring fixture 7, a center correction tool 10 and a return part 4; the horizontal workbench 1 is vertically connected with the correction connection seat 9 through threads, The optical glass measuring jig 7 is vertically inserted into the groove of the calibration connection seat 9, the dial gauge head 6 is suspended directly above the optical glass measuring jig 7, and the center of the dial gauge head 6 and the center of the optical glass jig 7 are on the same axis There is a gap that can be fine-tuned between the outer diameter of the lower end of the optical glass measuring fixture 7 and the inner diameter of the groove of the correction connecting seat 9, and some fastening set screws 8 are provided on the outside of the correcting connecting seat 9; the upper end of the optical glass measuring fixture 7 is provided with adjustable Insert vertically into the groove of the center correction tool 10, and the outer wall of the insertion end of the center correction tool 10 is closely attached to the inner wall of the groove at the upper end of the optical glass measuring fixture 7; Hole, the depth of the central hole is greater than the length of the dial indicator head 6.
实施例测量时,首先将光学玻璃测量夹具7垂直插入校正连接座9的凹槽,将中心校正工具10垂直插入光学玻璃测量夹具7上端凹槽(参考附图4)。由于光学玻璃测量夹具上端凹槽内壁与中心校正工具下端外径高精度紧密配合,可以保证两者同轴。校正中心时,千分表表头6插入中心校正工具10中心孔的1/4~2/3左右。由于光学玻璃测量夹具7下端外径与校正连接座9凹槽内径之间有可微调的间隙,可以通过旋转平移光学玻璃测量夹具来自行定中,保证千分表表头和光学玻璃测量夹具同轴。定中后,将校正连接座9上的多个紧固定位螺钉8均匀锁住光学玻璃测量夹具(参考附图3),确保不会在测量中轴线偏离。When measuring in the embodiment, first insert the optical glass measurement jig 7 vertically into the groove of the calibration connection seat 9, and insert the center calibration tool 10 vertically into the upper groove of the optical glass measurement jig 7 (refer to Figure 4). Since the inner wall of the groove at the upper end of the optical glass measuring fixture is closely matched with the outer diameter of the lower end of the centering correction tool with high precision, the coaxiality of the two can be guaranteed. When correcting the center, the dial indicator head 6 is inserted into about 1/4~2/3 of the center hole of the center correction tool 10 . Since there is a fine-adjustable gap between the outer diameter of the lower end of the optical glass measuring fixture 7 and the inner diameter of the groove of the correction connecting seat 9, the optical glass measuring fixture can be self-centered by rotating and translating the optical glass measuring fixture to ensure that the dial indicator head and the optical glass measuring fixture are at the same time. axis. After centering, evenly lock the plurality of fastening positioning screws 8 on the calibration connection base 9 to the optical glass measurement fixture (refer to Figure 3 ) to ensure that the axis will not deviate during the measurement.
千分表归零:将已知尺寸的高精度归零件4置于千分表表头和光学玻璃测量夹具之间(参考附图5),千分表表头和归零件接触,调整千分表刻度,使得千分表当下读书等于归零件的高度,取下归零件,此时千分表刻零刻度即为光学玻璃测量夹具上端面的相对尺寸。Dial gauge zeroing: Place the high-precision zeroing part 4 of known size between the dial gauge head and the optical glass measuring fixture (refer to Figure 5), the dial gauge head is in contact with the zeroing part, and adjust the dial gauge Dial scale, so that the current reading of the dial indicator is equal to the height of the return part, remove the return part, and the zero scale of the dial indicator is the relative size of the upper end surface of the optical glass measuring fixture.
测量:将待测镜片5凸面放在光学玻璃测量夹具上(参考附图6),千分表表头接触待测镜片凹面,旋转镜片,在光学玻璃测量夹具的内口径和镜片的凸球面、千分表表头和镜片的凹球面的共同作用下,该待测镜片的光轴自行和光学玻璃测量夹具、千分表表头同轴,镜片的中心光轴和光学玻璃测量夹具、千分表表头的同轴线不存在夹角,镜片因定中心所以上表面和水平面产生的夹角θ则与该镜片的中心厚度毫无关系。此时实测镜片尺寸为h2,在已知镜片凸面半径R、光学玻璃测量夹具内口径Φ时,可以方便计算出h1的尺寸,则该镜片的实际尺寸H=h1+h2。Measurement: Place the convex surface of the lens to be tested on the optical glass measuring fixture (refer to Figure 6), the dial gauge head contacts the concave surface of the lens to be tested, rotate the lens, and measure the internal diameter of the optical glass measuring fixture and the convex spherical surface of the lens, Under the combined action of the dial indicator head and the concave spherical surface of the lens, the optical axis of the lens to be tested is coaxial with the optical glass measuring fixture and the dial indicator head, and the central optical axis of the lens is coaxial with the optical glass measuring fixture and the dial gauge. There is no included angle between the coaxial lines of the meter head, and the included angle θ between the upper surface and the horizontal plane of the lens has nothing to do with the center thickness of the lens due to the centering of the lens. At this time, the measured lens size is h2. When the convex surface radius R of the lens and the inner diameter Φ of the optical glass measuring fixture are known, the size of h1 can be easily calculated, then the actual size of the lens is H=h1+h2.
为了在大批量生产中提高效率,可以使用已精确测量中心厚度的同规格镜片作为归零件归零,则无需计算可以直接测量得到待测镜片的绝对值;亦或者使用已精确测量中心厚度的同规格镜片作为基准件,则无需计算可以直接测量得到待测镜片的相对值。上述两种方法都可以方便快捷且准确的测量中心厚度,很好的提高效率。In order to improve efficiency in mass production, you can use the same specification lens that has been accurately measured in the center thickness as a zeroing part, then you can directly measure the absolute value of the lens to be tested without calculation; or use the same specification that has accurately measured the center thickness If the standard lens is used as a reference, the relative value of the lens to be tested can be directly measured without calculation. Both of the above two methods can measure the center thickness conveniently, quickly and accurately, and greatly improve the efficiency.
实施例中,为了能测量各种规格的镜片,可以在高精度数控车床上制作多种孔径的玻璃夹具,一般加工精度为0.02mm或更高,在应用时选择相应的夹具进行使用。In the embodiment, in order to measure lenses of various specifications, glass jigs with various apertures can be made on a high-precision CNC lathe. The general processing accuracy is 0.02 mm or higher, and the corresponding jigs are selected for use in applications.
本实用新型中测量工具的测量应用是在光学镜片加工完成以后进行的,一般光学镜片的R值误差在0.5%以内时,测量中心厚度误差为0.005mm以内,完全满足测量精度需求,而使用更高精度的夹具则可以减少测量误差。通过旋转式自行定中,测量的一致性也是非稳定的,精准率达到90%以上,而且检测的速度快,效率高。The measurement application of the measuring tool in the utility model is carried out after the processing of the optical lens is completed. Generally, when the R value error of the optical lens is within 0.5%, the thickness error of the measurement center is within 0.005mm, which fully meets the measurement accuracy requirements, and the use of more High-precision fixtures can reduce measurement errors. Through the rotary self-centering, the consistency of the measurement is also unstable, the accuracy rate reaches more than 90%, and the detection speed is fast and the efficiency is high.
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| CN108562210A (en) * | 2018-07-26 | 2018-09-21 | 望江县天长光学科技有限公司 | A kind of optical mirror slip thickness detection apparatus |
| CN110132099A (en) * | 2019-05-14 | 2019-08-16 | 德清阳瑞光学科技有限公司 | Optical Lens Center Thickness Measuring Instrument |
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| CN112985228A (en) * | 2021-02-05 | 2021-06-18 | 西安应用光学研究所 | Optical element center thickness precision measurement appearance of quick centering |
| CN113804083A (en) * | 2021-09-25 | 2021-12-17 | 华能澜沧江水电股份有限公司 | Tile key thickness measurement and calibration device and method for adjusting tile gap |
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- 2017-03-27 CN CN201720300523.7U patent/CN206593572U/en not_active Expired - Fee Related
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| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108562210A (en) * | 2018-07-26 | 2018-09-21 | 望江县天长光学科技有限公司 | A kind of optical mirror slip thickness detection apparatus |
| CN110132099A (en) * | 2019-05-14 | 2019-08-16 | 德清阳瑞光学科技有限公司 | Optical Lens Center Thickness Measuring Instrument |
| CN110608700A (en) * | 2019-09-20 | 2019-12-24 | 徐州市吉隆彩印包装有限公司 | Carton production thickness detection device |
| CN111678402A (en) * | 2020-07-17 | 2020-09-18 | 湖北新华光信息材料有限公司 | A detection device for quickly detecting the eccentricity of a molded part |
| CN112985228A (en) * | 2021-02-05 | 2021-06-18 | 西安应用光学研究所 | Optical element center thickness precision measurement appearance of quick centering |
| CN112985228B (en) * | 2021-02-05 | 2024-02-27 | 西安应用光学研究所 | Quick centering optical element center thickness precision measuring instrument |
| CN113804083A (en) * | 2021-09-25 | 2021-12-17 | 华能澜沧江水电股份有限公司 | Tile key thickness measurement and calibration device and method for adjusting tile gap |
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