CN206589368U - A kind of automatic pipebender of plastic tube - Google Patents

A kind of automatic pipebender of plastic tube Download PDF

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Publication number
CN206589368U
CN206589368U CN201621319889.0U CN201621319889U CN206589368U CN 206589368 U CN206589368 U CN 206589368U CN 201621319889 U CN201621319889 U CN 201621319889U CN 206589368 U CN206589368 U CN 206589368U
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CN
China
Prior art keywords
cylinder
plastic tube
bending
motor
drive
Prior art date
Legal status (The legal status is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed.)
Expired - Fee Related
Application number
CN201621319889.0U
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Chinese (zh)
Inventor
蒋园园
付尚志
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
Dongguan Pooward Precision Machinery Manufacture Ltd
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Dongguan Pooward Precision Machinery Manufacture Ltd
Priority date (The priority date is an assumption and is not a legal conclusion. Google has not performed a legal analysis and makes no representation as to the accuracy of the date listed.)
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Application filed by Dongguan Pooward Precision Machinery Manufacture Ltd filed Critical Dongguan Pooward Precision Machinery Manufacture Ltd
Priority to CN201621319889.0U priority Critical patent/CN206589368U/en
Application granted granted Critical
Publication of CN206589368U publication Critical patent/CN206589368U/en
Expired - Fee Related legal-status Critical Current
Anticipated expiration legal-status Critical

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Abstract

The utility model provides a kind of automatic pipebender of plastic tube, flattening mechanism on the table, feed mechanism, heating arrangements, hold-down mechanism, cutting mechanism, bending mechanism, shaping mechanism, blanking mechanical hand mechanism are set by manufacturing procedure including workbench and successively, by by together with the procedure connection such as the alignment of plastic tube, cutting, heating, clamping, bend pipe and feeding, all operations are completed in an equipment, each operational sequence is completed with continuity.Embody that the utility model production cost is low, efficiency high, floor space is small, can realize the automatic bending of plastic tube, time saving and energy saving.

Description

A kind of automatic pipebender of plastic tube
Technical field
The utility model is related to automatic pipebender apparatus field, and in particular to a kind of automatic pipebender of plastic tube.
Background technology
A kind of PE pipes in plastic tube due to its intensity it is high, corrosion-resistant, it is nontoxic the features such as, be widely used in control of feeding water Make field.Because it will not get rusty, therefore, it is substituting the preferable tubing of common iron pipe.Bending to PE pipes in the prior art is Bending is carried out by manual hand manipulation's bender, because the bending technique to PE pipes is complicated, the technique is whole including PE is managed Directly, cut off, heat, bending and sizing, using manually-operated words, it is necessary to workman it is very many, and this operating type The labor intensity of workman is improved, production efficiency is low.Meanwhile, so multiple operation needs different devices to be processed, these Device is more and floor space is big, inconvenient operation, and when carrying out the processing of high-volume PE pipes, production cost is high, and efficiency is low.Moreover, Also there is larger potential safety hazard during artificial operation bender.With the raising of industrial automation level, existing bender, from Dynamicization degree is low, needs to be accomplished manually the operation such as feeding, positioning and blanking more process, does not liberate labour fully.
The content of the invention
The purpose of this utility model is to overcome drawbacks described above that there is provided a kind of automatic pipebender of plastic tube, the bending machine With low cost, efficiency high, energy consumption is low, and floor space is small, can realize the automatic bending of plastic tube, time saving and energy saving.
To achieve these goals, the utility model provides following technical scheme:
A kind of automatic pipebender of plastic tube, including workbench and the leveling by manufacturing procedure setting on the table successively Mechanism, feed mechanism, heating arrangements, hold-down mechanism, cutting mechanism, bending mechanism, shaping mechanism, blanking mechanical hand mechanism;Institute Stating flattening mechanism includes vertical straightening wheel assembly and horizontal straightening wheel component, and the horizontal straightening wheel component is arranged on vertical straightening On the left of wheel assembly;The feed mechanism is arranged on the discharge end of horizontal straightening wheel component, and the feed mechanism includes two pieces vertically Installing plate, driving wheel, driven pulley, the first motor and the first cylinder, the driving wheel and driven pulley are vertically-mounted installed in two pieces Between plate, and driven pulley is arranged on above driving wheel, and first motor can drive driving wheel to rotate, first gas Cylinder can drive driven pulley to move up and down;The heating arrangements are arranged on the discharge end of feed mechanism, and the heating arrangements include The through hole for heating of plastic pipe is offered on heating compartment, the heating compartment;The discharge end of the heating arrangements is provided with Cutting mechanism and hold-down mechanism, the cutting mechanism and hold-down mechanism are oppositely arranged on the both sides of plastic tube, the cutting mechanism Including cutting knife, the second motor, Mobile base and Mobile base drive device, the cutting knife is arranged on Mobile base, second motor Driving cutting knife rotates, and the Mobile base drive device driving Mobile base drives cutting knife to do cutting movement to plastic tube;Institute Stating hold-down mechanism includes the first compact heap, positioning seat and the second cylinder, and first compact heap is rotatably arranged on positioning seat On, second cylinder drives the first compact heap that plastic tube is pressed on positioning seat;The bending mechanism is arranged on cutting machine The left side of structure, the bending mechanism include hold down assembly, foldable component and plug glue component, it is described hold down assembly including second compress Block, the first slide plate, fixed seat and the 3rd cylinder, second compact heap are arranged on the first nose, and first slide plate can It is slidably mounted in fixed seat, the 3rd cylinder can drive the first slide plate to drive the second compact heap to compress plastic tube, described Foldable component include the 3rd motor, rotary shaft, install on the rotating shaft and the bender that can be pivoted and bending seat, the folding Bending Slide Block and the 9th cylinder, the Bending Slide Block compressible plastic tube under the driving of the 9th cylinder, institute are provided with curved block Stating bender and bending seat, rotated under the driving of the 3rd motor can be by plastic tube bending, and the plug glue component is arranged on On bending seat, the plug glue component includes plug plastic clip gripping arm and the 4th cylinder, and the 4th cylinder can drive plug plastic clip gripping arm will Colloid is filled in plastic tube, and shaping mechanism and the blanking mechanical hand mechanism is installed in the top of bending mechanism, the sizing Mechanism includes the 5th cylinder and air pressure gun, and the 5th cylinder can drive air pressure gun to move up and down.
Further, the blanking mechanical hand mechanism includes crossbeam, the movable slide unit and the 4th on crossbeam Motor, it is movable that the 4th motor can drive movable slide unit to be done on crossbeam, is set on the movable slide unit Move up and down slide unit and the 6th cylinder, the 6th cylinder, which can drive, to be moved up and down slide unit and move up and down, it is described on move down It is provided with dynamic slide unit and moves left and right seat and the 7th cylinder, the 7th cylinder, which can drive, is moved left and right seat and move left and right, institute State to move left and right and material folding finger and the 8th cylinder are provided with seat, the 8th cylinder can drive material clamping robot to refer to grip plastic Pipe.
Further, the vertical straightening wheel assembly includes the straightening wheel and vertical plate for being provided with two rows and be arrangeding in parallel, The vertical plate is installed on the table, and the straightening wheel is arranged on vertical plate.
Further, the horizontal straightening wheel component includes level board and is provided with two rows and is set in parallel on level board Straightening wheel.
Further, be additionally provided with heating rod and heating plate in the heating compartment, the heating rod be provided with four and Through hole on heating compartment is set.
Further, first motor is stepper motor.
Further, the 4th motor is stepper motor.
The beneficial effects of the utility model are:
The utility model passes through flattening mechanism, feeder on the table successively by manufacturing procedure setting on the table Structure, heating arrangements, hold-down mechanism, cutting mechanism, bending mechanism, shaping mechanism, blanking mechanical hand mechanism;Plastic tube is being sent first A roll of plastic tube is flattened by flattening mechanism under the automatic traction of material mechanism;And under the driving of feed mechanism Plastic tube is reached on bending mechanism after heating arrangements, and plastic tube is softened by heating arrangements so that more held in bending Easy-formation;Before bending, first pass through the length that cutting mechanism needs plastic tube cutoff tool, during cutting hold-down mechanism can automatically by Plastic tube is clamped and cut off again by cutting mechanism;Bending mechanism first can compress plastic tube after cut-out, then will be moulded by foldable component Expects pipe bending, shaping mechanism can again blow a cold wind over to the first blowing hot-air of plastic tube after plastic tube bending causes the plastic tube after bending to determine Type, after sizing, blanking mechanical hand automatically goes out plastic pipe clip, so as to complete whole manufacturing procedures of plastic tube, bender can be certainly The dynamic bending for continuing next plastic tube;It is as follows so as to embody advantage of the present utility model:1st, the utility model is simple in construction, Efficiency high, energy consumption is low, realizes automatic leveling, feeding, heating, cut-out, bending and the blanking of plastic tube, reduces the labor of workman Fatigue resistance and production cost, it is to avoid the generation of security incident;2nd, the utility model plastic tube can realize full-automatic bending, Manpower has been liberated, and has reduced floor space, production efficiency is improved.
Brief description of the drawings
Fig. 1 is dimensional structure diagram of the present utility model;
Fig. 2 is the structural representation of flattening mechanism of the present utility model;
Fig. 3 is the structural representation of feed mechanism of the present utility model;
Fig. 4 is the structural representation of heating arrangements of the present utility model;
Fig. 5 is the structural representation of hold-down mechanism of the present utility model;
Fig. 6 is the schematic diagram of the structure of cutting mechanism of the present utility model;
Fig. 7 is the structural representation of bending mechanism of the present utility model;
Fig. 8 is the structural representation of shaping mechanism of the present utility model;
Fig. 9 is the structural representation of cutting agency mobile phone structure of the present utility model.
Embodiment
The utility model is further described below in conjunction with accompanying drawing:
A kind of automatic pipebender of plastic tube as shown in Fig. 1 to Fig. 4, including workbench and successively by manufacturing procedure set Flattening mechanism 1 on the table, feed mechanism 2, heating arrangements 3, hold-down mechanism 5, cutting mechanism 4, bending mechanism 6, sizing Mechanism 7, blanking mechanical hand mechanism 8.
The flattening mechanism 1 includes vertical straightening wheel assembly and horizontal straightening wheel component, and the horizontal straightening wheel component is set Put on the left of vertical straightening wheel assembly, the vertical straightening wheel assembly includes the He of straightening wheel 12 for being provided with two rows and be arrangeding in parallel Vertical plate 11, the vertical plate 11 is installed on the table, and the straightening wheel is arranged on vertical plate 11, so can be first to curved Bent plastic tube first carries out the straightening of vertical direction, facilitates follow-up processing, and the horizontal straightening wheel component includes level board 13 With the straightening wheel 14 for being provided with two rows and being set in parallel on level board, in the horizontal direction after straightening, the depth of parallelism of plastic tube is also Requirement is unable to reach, therefore also needs to horizontal direction and straightening is carried out to plastic tube again.
The feed mechanism 2 is arranged on the discharge end of horizontal straightening wheel component, and the feed mechanism 2 includes two pieces of vertical peaces Plate 21, driving wheel 22, driven pulley 23, the first motor 24 and the first cylinder 25 are filled, the driving wheel 22 and driven pulley 23 are arranged on Between two pieces of horizontal mounting plates 21, and driven pulley 23 is arranged on the top of driving wheel 22, and first motor 24 can drive driving wheel 22 rotate, and first motor 24 is stepper motor, can accurately be paused so that driving wheel 22 is rotated every time so that plastics The length positioning of pipe is more accurate, and first cylinder 25 can drive driven pulley 23 to move up and down, and so be adapted to difference The plastic tube of model, realizes when the plastic tube of transmission major diameter can adjust the height of driven pulley, improves the utility model Versatility.
The heating arrangements 3 are arranged on the discharge end of feed mechanism 2, and the heating arrangements 3 include heating compartment 31, described Offered on heating compartment 31 and heating rod 33 is additionally provided with the through hole 32 for heating of plastic pipe, the heating compartment 31 and is added Hot plate, the heating rod 33 is provided with four and the through hole 32 on heating compartment 31 is set, when plastic tube passes through the through hole When 32, because the heating rod 33 is set evenly around the through hole 32, so that firing rate faster, plastic tube it is heated It is more uniformly distributed.
The discharge end of the heating arrangements 3 is provided with cutting mechanism 4 and hold-down mechanism 5, the cutting mechanism 4 and compacting machine Structure 5 is oppositely arranged on the both sides of plastic tube, and the cutting mechanism 4 includes cutting knife 41, the second motor 42, Mobile base 43 and Mobile base Drive device, Mobile base drive device includes timing belt 45, screw mandrel, synchronizing wheel 47, the motor 49 of guide rail 48 and the 5th, the 5th electricity Machine 49 is stepper motor, and the cutting knife 41 is arranged on Mobile base 43, and Mobile base 43 is arranged on guide rail 48, the 5th motor 49 drive synchronizing wheel 47 to rotate by timing belt 45, and synchronizing wheel 47 drives screw mandrel rotation, and screw mandrel drives Mobile base 43 in guide rail 48 Upper motion, the 5th motor 49 is stepper motor, can accurately be paused so that timing belt is rotated every time, the feeding of incising pipes Therefore registration, the second motor 42 can drive cutting knife 41 to rotate, and the Mobile base drive device drives Mobile base 43 Cutting knife 41 is driven to do cutting movement to plastic tube;The hold-down mechanism 5 includes the first compact heap 51, the cylinder of positioning seat 52 and second 53, first compact heap 51 is rotatably arranged on positioning seat 52, and second cylinder 53 drives the first compact heap 51 will Plastic tube is pressed on positioning seat 52, and the motion of first compact heap 51 is bar thick stick principle, the second cylinder 53 and the first compact heap 51 end is connected, and the middle part of the first compact heap 51 is rotatably arranged on positioning seat 52 by axle, such second cylinder 53 easily can compress plastic tube, and the top of the first compact heap 51 or keeper.
The bending mechanism 6 is arranged on the left side of cutting mechanism 4, and the bending mechanism 6 is including holding down assembly, foldable component With plug glue component, it is described to hold down assembly including the second compact heap 611, the first slide plate 612, fixed seat and the 3rd cylinder 613, it is described Second compact heap 611 is arranged on the front end of the first slide plate 612, and first slide plate 612 is slidably mounted in fixed seat, described 3rd cylinder 613 can drive the first slide plate 612 to drive the second compact heap 611 to compress plastic tube, and the foldable component includes the 3rd Motor, rotary shaft 622, in rotary shaft 622 and the bender 623 that can be pivoted and bending seat 624, bending seat The cylinder 626 of Bending Slide Block 625 and the 9th is provided with 624, the Bending Slide Block 625 can be pressed under the driving of the 9th cylinder 626 Tight plastic tube, the bender 623 and bending seat 624 rotated under the driving of the 3rd motor can by plastic tube bending, The plug glue component is arranged on bending seat 624, and the plug glue component includes plug plastic clip gripping arm 631 and the 4th cylinder 632, described 4th cylinder 632 can drive plug plastic clip gripping arm 631 to fill in colloid in plastic tube, and the colloid filled in is excellent power glue, prevents plastics Pipe bending part modification during curved is flat, and the shaping mechanism 7 and blanking mechanical hand mechanism 8 are installed in bending mechanism 6 Top, the shaping mechanism 7 include the 5th cylinder 71 and air pressure gun 72, the 5th cylinder 71 can drive air pressure gun 72 do up and down transport It is dynamic, a pipe 73 for hot blast and a pipe 74 for going out cold wind are connected with air pressure gun 72, carries out blowing heat first after plastic tube bending Then wind blow a cold wind over cooling again.
Further, the blanking mechanical hand mechanism 8 includes crossbeam 81, the movable slide unit 83 on crossbeam 81 With the 4th motor 82, the 4th motor 82 is stepper motor, and the 4th motor 82 can drive movable slide unit 83 in horizontal stroke Do movable on beam 81, be provided with the movable slide unit 83 and move up and down the cylinder 84 of slide unit 85 and the 6th, described Six cylinders 84, which can drive, to be moved up and down slide unit 85 and moves up and down, it is described move up and down to be provided with slide unit 85 move left and right seat 87 With the 7th cylinder 86, the 7th cylinder 86, which can drive, to be moved left and right seat 87 and moves left and right, and described move left and right sets on seat 87 The cylinder 89 of material folding finger 88 and the 8th is equipped with, the 8th cylinder 89 can drive material clamping robot to refer to 88 grip plastic pipes.
During work, plastic tube is first under the automatic traction of feed mechanism by flattening mechanism 1 by a roll of a roll of plastics Pipe is flattened;And plastic tube is reached on bending mechanism 6 after heating arrangements 3 under the driving of feed mechanism 2, pass through heating Mechanism 3 softens plastic tube so that shaping is easier in bending;Before bending, first pass through cutting mechanism 4 and cut off plastic tube The length that knife needs, plastic tube automatic can be clamped and cut off again by cutting mechanism 4 by hold-down mechanism 5 during cutting;Bender after cut-out Structure 6 first can compress plastic tube, then by foldable component by plastic tube bending, shaping mechanism 7 can be to plastics after plastic tube bending Pipe elder generation blowing hot-air is blown a cold wind over again causes the plastic tube after bending to shape, and after sizing, blanking mechanical hand mechanism 8 is automatic by plastic pipe clip Go out, so as to complete whole manufacturing procedures of plastic tube, bender can automatically continue the bending of next plastic tube.
It is described above that not technical scope of the present utility model is imposed any restrictions, it is all according to the utility model technical spirit Any modification, equivalent variations and modification that embodiment to more than is made, still fall within the model of the technical solution of the utility model In enclosing.

Claims (7)

1. a kind of automatic pipebender of plastic tube, it is characterised in that:Work is arranged on including workbench and successively by manufacturing procedure Flattening mechanism, feed mechanism, heating arrangements, hold-down mechanism, cutting mechanism, bending mechanism, shaping mechanism, blanking mechanical on platform Mobile phone structure;The flattening mechanism includes vertical straightening wheel assembly and horizontal straightening wheel component, and the horizontal straightening wheel component is set On the left of vertical straightening wheel assembly;The feed mechanism is arranged on the discharge end of horizontal straightening wheel component, the feed mechanism bag Two pieces of horizontal mounting plates, driving wheel, driven pulley, the first motor and the first cylinder are included, the driving wheel and driven pulley are arranged on two Between block horizontal mounting plate, and driven pulley is arranged on above driving wheel, and first motor can drive driving wheel to rotate, First cylinder can drive driven pulley to move up and down;The heating arrangements are arranged on the discharge end of feed mechanism, described to add Heat engine structure includes offering the through hole for heating of plastic pipe on heating compartment, the heating compartment;The heating arrangements go out Material end is provided with cutting mechanism and hold-down mechanism, and the cutting mechanism and hold-down mechanism are oppositely arranged on the both sides of plastic tube, institute Stating cutting mechanism includes cutting knife, the second motor, Mobile base and Mobile base drive device, and the cutting knife is arranged on Mobile base, institute State the second motor driving cutting knife to rotate, the Mobile base drive device driving Mobile base drives cutting knife to cut plastic tube Cut motion;The hold-down mechanism includes the first compact heap, positioning seat and the second cylinder, and first compact heap is rotatably installed On positioning seat, second cylinder drives the first compact heap that plastic tube is pressed on positioning seat;The bending mechanism is set In the left side of cutting mechanism, the bending mechanism includes holding down assembly, foldable component and plug glue component, it is described hold down assembly including Second compact heap, the first slide plate, fixed seat and the 3rd cylinder, second compact heap are arranged on the first nose, described the One slide plate is slidably mounted in fixed seat, and the 3rd cylinder can drive the first slide plate to drive the second compact heap to compress plastics Pipe, the foldable component includes the 3rd motor, rotary shaft, installed on the rotating shaft and the bender that can be pivoted and bending Bending Slide Block and the 9th cylinder are provided with seat, the bending seat, the Bending Slide Block is compressible under the driving of the 9th cylinder Plastic tube, the bender and bending seat rotate under the driving of the 3rd motor can be by plastic tube bending, the plug glue Component is arranged on bending seat, and the plug glue component includes plug plastic clip gripping arm and the 4th cylinder, and the 4th cylinder can drive plug Plastic clip gripping arm fills in colloid in plastic tube, and shaping mechanism and the blanking mechanical hand mechanism is installed in the upper of bending mechanism Side, the shaping mechanism includes the 5th cylinder and air pressure gun, and the 5th cylinder can drive air pressure gun to move up and down.
2. a kind of automatic pipebender of plastic tube according to claim 1, it is characterised in that:The blanking mechanical hand mechanism Movable slide unit and the 4th motor including crossbeam, on crossbeam, the 4th motor can drive movable slide unit Do movable on crossbeam, be provided with the movable slide unit and move up and down slide unit and the 6th cylinder, the 6th gas Cylinder, which can drive, to be moved up and down slide unit and moves up and down, it is described move up and down to be provided with slide unit move left and right seat and the 7th cylinder, 7th cylinder, which can drive, to be moved left and right seat and moves left and right, and described move left and right is provided with material folding finger and the 8th gas on seat Cylinder, the 8th cylinder can drive material clamping robot to refer to grip plastic pipe.
3. a kind of automatic pipebender of plastic tube according to claim 1, it is characterised in that:The vertical straightening wheel assembly Including the straightening wheel and vertical plate for being provided with two rows and be arrangeding in parallel, the vertical plate is installed on the table, the straightening wheel On vertical plate.
4. a kind of automatic pipebender of plastic tube according to claim 1, it is characterised in that:The horizontal straightening wheel component Including level board and it is provided with two rows and is set in parallel in the straightening wheel on level board.
5. a kind of automatic pipebender of plastic tube according to claim 1, it is characterised in that:Also set in the heating compartment Heating rod and heating plate are equipped with, the heating rod is provided with four and the through hole on heating compartment is set.
6. a kind of automatic pipebender of plastic tube according to claim 1, it is characterised in that:First motor is stepping Motor.
7. a kind of automatic pipebender of plastic tube according to claim 2, it is characterised in that:4th motor is stepping Motor.
CN201621319889.0U 2016-12-05 2016-12-05 A kind of automatic pipebender of plastic tube Expired - Fee Related CN206589368U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621319889.0U CN206589368U (en) 2016-12-05 2016-12-05 A kind of automatic pipebender of plastic tube

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621319889.0U CN206589368U (en) 2016-12-05 2016-12-05 A kind of automatic pipebender of plastic tube

Publications (1)

Publication Number Publication Date
CN206589368U true CN206589368U (en) 2017-10-27

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621319889.0U Expired - Fee Related CN206589368U (en) 2016-12-05 2016-12-05 A kind of automatic pipebender of plastic tube

Country Status (1)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739039A (en) * 2016-12-05 2017-05-31 东莞市普华精密机械有限公司 A kind of automatic pipebender of plastic tube
CN107718524A (en) * 2017-11-03 2018-02-23 东莞市科雷明斯智能科技有限公司 A kind of materials in the tube apparatus for bending and bending method

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106739039A (en) * 2016-12-05 2017-05-31 东莞市普华精密机械有限公司 A kind of automatic pipebender of plastic tube
CN107718524A (en) * 2017-11-03 2018-02-23 东莞市科雷明斯智能科技有限公司 A kind of materials in the tube apparatus for bending and bending method

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Date Code Title Description
GR01 Patent grant
GR01 Patent grant
CF01 Termination of patent right due to non-payment of annual fee

Granted publication date: 20171027

Termination date: 20191205

CF01 Termination of patent right due to non-payment of annual fee