CN206588479U - A kind of semi-automatic sensing welding machine - Google Patents
A kind of semi-automatic sensing welding machine Download PDFInfo
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- CN206588479U CN206588479U CN201720316429.0U CN201720316429U CN206588479U CN 206588479 U CN206588479 U CN 206588479U CN 201720316429 U CN201720316429 U CN 201720316429U CN 206588479 U CN206588479 U CN 206588479U
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- welding machine
- workbench
- automatic sensing
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- 238000003466 welding Methods 0.000 title claims abstract description 40
- 230000008878 coupling Effects 0.000 claims description 4
- 238000010168 coupling process Methods 0.000 claims description 4
- 238000005859 coupling reaction Methods 0.000 claims description 4
- 239000000463 material Substances 0.000 abstract description 4
- RYGMFSIKBFXOCR-UHFFFAOYSA-N Copper Chemical compound [Cu] RYGMFSIKBFXOCR-UHFFFAOYSA-N 0.000 description 10
- 229910052802 copper Inorganic materials 0.000 description 10
- 239000010949 copper Substances 0.000 description 10
- BQCADISMDOOEFD-UHFFFAOYSA-N Silver Chemical compound [Ag] BQCADISMDOOEFD-UHFFFAOYSA-N 0.000 description 5
- 238000005516 engineering process Methods 0.000 description 5
- 229910052709 silver Inorganic materials 0.000 description 5
- 239000004332 silver Substances 0.000 description 5
- 238000010438 heat treatment Methods 0.000 description 4
- 238000001514 detection method Methods 0.000 description 3
- 230000000694 effects Effects 0.000 description 2
- 238000004519 manufacturing process Methods 0.000 description 2
- 230000009286 beneficial effect Effects 0.000 description 1
- 238000006243 chemical reaction Methods 0.000 description 1
- 230000007423 decrease Effects 0.000 description 1
- 230000007812 deficiency Effects 0.000 description 1
- 230000002500 effect on skin Effects 0.000 description 1
- 230000005611 electricity Effects 0.000 description 1
- 230000006698 induction Effects 0.000 description 1
- 238000009434 installation Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- XLYOFNOQVPJJNP-UHFFFAOYSA-N water Substances O XLYOFNOQVPJJNP-UHFFFAOYSA-N 0.000 description 1
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- Butt Welding And Welding Of Specific Article (AREA)
Abstract
The utility model provides a kind of semi-automatic sensing welding machine, including vertical plate, tipping tube, blanking port, electric expansion bar, level board, servomotor, rotary shaft, gear-box, partial gear, driven gear and connecting shaft, the level board left end is arranged on the upside of vertical plate right side, the electric expansion bar is assemblied in level board upper surface, and electric expansion bar lower end is extended on the downside of level board, the tipping tube upper end is assemblied in blanking port lower surface, the design achieves the automation of the utility model rewinding, the servomotor is arranged on workbench lower surface, the partial gear and driven gear are assemblied in inside gear-box, the rotary shaft upper end connects servomotor, the connecting shaft lower end is arranged on driven gear upper surface centre position, the purpose of the utility model multistation welding is realized in the design, the utility model is easy to use, automatic material receiving, stability is good, reliability is high.
Description
Technical field
The utility model is a kind of semi-automatic sensing welding machine, belongs to welding technology field.
Background technology
Sensing heating:Workpiece is put into inductor, and inductor is usually input intermediate frequency or high-frequency alternating current(300-
300000Hz or higher)Hollow copper tubing.Produce the induced-current that alternating magnetic field produces same frequency within the workpiece, this sensing
Electric current is unevenly distributed workpiece, strong on surface, and very weak internally, to center portion close to 0, utilizes this collection skin effect
Should, workpiece surface can be made to heat rapidly, surface temperature rises to 800-1000 DEG C in seconds, and the rise of center portion temperature is very
It is small.
In the prior art, semi-automatic sensing welding machine still has many weak points, and it is directly by band in welding
The copper piece for having silver point, which is placed in hollow copper tubing, carries out heating welding, no positioning detection mechanism, it is difficult to ensure the quality of welding, make
Quality into product is very different, and existing semi-automatic sensing welding machine is by manually being fed intake and rewinding, it is impossible to realize
The automation of rewinding, labor intensity is big, and operating efficiency is low, so existing semi-automatic sensing welding machine can not meet people's
Need, be badly in need of a kind of new semi-automatic sensing welding machine to solve above-mentioned produced problem.
Utility model content
In view of the deficienciess of the prior art, the utility model purpose is to provide a kind of semi-automatic sensing welding machine, to solve
The problem of being proposed in above-mentioned background technology, the utility model is easy to use, automatic material receiving, and stability is good, and reliability is high.
To achieve these goals, the utility model is to realize by the following technical solutions:A kind of semi-automatic sensing
Welding machine, including apparatus main body, blanking collecting mechanism and station rotary mechanism, described device main body include workbench, rotating disk with
And fixture, the rotating disk is installed in workbench upper surface centre position, and the fixture is arranged on rotating disk upper surface, and the blanking is received
Collecting mechanism includes vertical plate, tipping tube, blanking port, electric expansion bar and level board, and the vertical plate is fixed on the table
End face, the blanking port is opened in workbench upper surface, and the level board left end is arranged on the upside of vertical plate right side, the electricity
Dynamic expansion link is assemblied in level board upper surface, and electric expansion bar lower end is extended on the downside of level board, the tipping tube upper end dress
Blanking port lower surface is fitted over, the station rotary mechanism is arranged on workbench lower surface, and the station rotary mechanism includes servo
Motor, rotary shaft, gear-box, partial gear, driven gear and connecting shaft, the servomotor are arranged on workbench lower end
Face, the partial gear and driven gear are assemblied in inside gear-box, and the rotary shaft upper end connects servomotor, described
Rotary shaft lower end is extended in gear-box, and installed in partial gear upper surface centre position, the connecting shaft lower end is installed
In driven gear upper surface centre position, the connecting shaft upper end passes through workbench lower surface, and in rotating disk lower surface
Between position.
Further, the partial gear and driven gear are engaged by gear engagement system.
Further, the gear-box is fixed on workbench lower surface by connecting rod.
Further, the fixture rotating disk has four groups, and fixture is equidistantly mounted on rotating disk upper surface in a ring described in four groups.
Further, the tipping tube lower end is provided with rewinding box.
Further, the rotary shaft is connected by shaft coupling with servomotor.
Further, open up fluted on the fixture.
The beneficial effects of the utility model:A kind of semi-automatic sensing welding machine of the present utility model, because of the utility model addition
Vertical plate, tipping tube, blanking port, electric expansion bar and level board, the design solve original semi-automatic sensing welding machine one
As by manually being fed intake and rewinding, it is impossible to realize the automation of rewinding, labor intensity is big, operating efficiency asking lowly
Topic, realizes the automation of the utility model rewinding, reduces the labor intensity of workman, improves the effect of the utility model processing
Rate.
Because the utility model with the addition of servomotor, rotary shaft, gear-box, partial gear, driven gear and connection
Axle, it is that the copper piece with silver point directly is placed in into hollow copper tubing in welding that the design, which solves original semi-automatic sensing welding machine,
Interior progress heating welding, no positioning detection mechanism, it is difficult to ensure the quality of welding, cause the problem of product quality is very different,
The purpose of the utility model multistation welding is realized, production technology of the present utility model is optimized, it is to avoid bad products occur.
Because the utility model with the addition of connecting rod, the fixed installation of gear-box is easy in the design, separately with the addition of rewinding box, should
Design is easy to collect the product after processing, and separately with the addition of shaft coupling, the connection of rotary shaft and servomotor is easy in the design, separately adds
Groove is added, the design is easy to place copper piece, and the utility model is easy to use, and automatic material receiving, stability is good, and reliability is high.
Brief description of the drawings
By reading the detailed description made with reference to the following drawings to non-limiting example, other spies of the present utility model
Levy, objects and advantages will become more apparent upon:
Fig. 1 is a kind of structural representation of semi-automatic sensing welding machine of the utility model;
Fig. 2 is a kind of structural representation of semi-automatic sensing welding machine decline material collecting mechanism of the utility model;
Fig. 3 is the structural representation of station rotary mechanism in a kind of semi-automatic sensing welding machine of the utility model;
In figure:1- workbench, 2- blankings collecting mechanism, 3- rotating disks, 4- fixtures, 5- station rotaries mechanism, 21- vertical plates,
22- tipping tubes, 23- blanking ports, 24- electric expansion bars, 25- level boards, 51- servomotors, 52- rotary shafts, 53- gear-boxes,
54- partial gears, 55- driven gears, 56- connecting shafts.
Embodiment
To be easy to understand technological means, creation characteristic, reached purpose and effect of the utility model realization, below
With reference to embodiment, the utility model is expanded on further.
Fig. 1-Fig. 3 is referred to, the utility model provides a kind of technical scheme:A kind of semi-automatic sensing welding machine, including device
Main body, blanking collecting mechanism 2 and station rotary mechanism 5, apparatus main body include workbench 1, rotating disk 3 and fixture 4, rotating disk 3
Installed in the upper surface centre position of workbench 1, fixture 4 is arranged on the upper surface of rotating disk 3.
Blanking collecting mechanism 2 includes vertical plate 21, tipping tube 22, blanking port 23, electric expansion bar 24 and level board 25,
Vertical plate 21 is fixed on the upper surface of workbench 1, and blanking port 23 is opened in the upper surface of workbench 1, and the left end of level board 25 is arranged on perpendicular
On the upside of the right side of straight panel 21, electric expansion bar 24 is assemblied in the upper surface of level board 25, and the lower end of electric expansion bar 24 extends to water
The downside of flat board 25, the upper end of tipping tube 22 is assemblied in the lower surface of blanking port 23, and the design solves original semi-automatic sensing welding machine one
As by manually being fed intake and rewinding, it is impossible to realize the automation of rewinding, labor intensity is big, operating efficiency asking lowly
Topic.
Station rotary mechanism 5 is arranged on the lower surface of workbench 1, and station rotary mechanism 5 includes servomotor 51, rotary shaft
52nd, gear-box 53, partial gear 54, driven gear 55 and connecting shaft 56, servomotor 51 are arranged on the lower end of workbench 1
Face, partial gear 54 and driven gear 55 are assemblied in inside gear-box 53, the upper end of rotary shaft 52 connection servomotor 51, rotation
The lower end of rotating shaft 52 is extended in gear-box 53, and installed in the upper surface centre position of partial gear 54, the lower end of connecting shaft 56 peace
Mounted in the upper surface centre position of driven gear 55, the upper end of connecting shaft 56 passes through the lower surface of workbench 1, and installed in the lower end of rotating disk 3
Face centre position, it is directly to be placed in the copper piece with silver point that the design, which solves original semi-automatic sensing welding machine in welding,
Heating welding, no positioning detection mechanism are carried out in hollow copper tubing, it is difficult to ensure the quality of welding, cause product quality very different
The problem of.
Partial gear 54 and driven gear 55 are engaged by gear engagement system, and gear-box 53 is solid by connecting rod
The lower surface of workbench 1 is scheduled on, the rotating disk 3 of fixture 4 there are four groups, and four groups of fixtures 4 are equidistantly mounted on the upper surface of rotating disk 3 in a ring, tilted
The lower end of pipe 22 is provided with rewinding box, and rotary shaft 52 is connected by shaft coupling with servomotor 51, opens up fluted on fixture 4.
Embodiment:First, user of service checks the utility model whether there is damage, if can be continuing with without damaging,
In use, the copper piece with silver point is placed in the groove on fixture 4 by user of service, then user of service runs servomotor
51, servomotor 51 work by rotary shaft 52 drive partial gear 54 rotates, when the position with teeth of partial gear 54 with from
When moving gear 55 is meshed, partial gear 54 drives driven gear 55 to rotate, and driven gear 55 is driven by connecting shaft 56 to be turned
Disk 3 rotates, and rotating disk 3 drives fixture 4 to rotate, with the rotation of partial gear 54, the position with teeth of partial gear 54 depart from from
During moving gear 55, driven gear 55 stops the rotation, and then rotating disk 3 stops the rotation, while rotating disk 3 drives fixture 4 to be rotated by 90 °, with
This realizes the purpose of the utility model station conversion, optimizes production technology of the present utility model.
When the copper piece with silver point moves to 24 downside of electric expansion bar after positioning and induction welding, user of service
Electric expansion bar 24 is run, the elongation of electric expansion bar 24 forces the product being welded on fixture 4 to fall into blanking port 23, Jin Ertong
Cross tipping tube 22 to fall in rewinding box, the automation of rewinding is realized with this, solve original semi-automatic sensing welding machine general by people
Work is fed intake and rewinding, it is impossible to realize the automation of rewinding, and labor intensity is big, the problem of operating efficiency is low.
General principle of the present utility model and principal character and advantage of the present utility model has been shown and described above, for
For those skilled in the art, it is clear that the utility model is not limited to the details of above-mentioned one exemplary embodiment, and without departing substantially from this
In the case of the spirit or essential attributes of utility model, the utility model can be realized in other specific forms.Therefore, no matter
From the point of view of which point, embodiment all should be regarded as exemplary, and be nonrestrictive, scope of the present utility model is by institute
Attached claim rather than described above are limited, it is intended that will fall in the implication and scope of the equivalency of claim
All changes are included in the utility model.Any reference in claim should not be considered as to the right involved by limitation
It is required that.
Moreover, it will be appreciated that although the present specification is described in terms of embodiments, not each embodiment is only wrapped
Containing an independent technical scheme, this narrating mode of specification is only that for clarity, those skilled in the art should
Using specification as an entirety, the technical solutions in the various embodiments may also be suitably combined, forms those skilled in the art
It may be appreciated other embodiment.
Claims (7)
1. a kind of semi-automatic sensing welding machine, including apparatus main body, blanking collecting mechanism(2)And station rotary mechanism(5), it is special
Levy and be:Described device main body includes workbench(1), rotating disk(3)And fixture(4), the rotating disk(3)Installed in workbench
(1)Upper surface centre position, the fixture(4)Installed in rotating disk(3)Upper surface;
The blanking collecting mechanism(2)Including vertical plate(21), tipping tube(22), blanking port(23), electric expansion bar(24)With
And level board(25), the vertical plate(21)It is fixed on workbench(1)Upper surface, the blanking port(23)It is opened in workbench
(1)Upper surface, the level board(25)Left end is arranged on vertical plate(21)On the upside of right side, the electric expansion bar(24)Assembling
In level board(25)Upper surface, and electric expansion bar(24)Lower end extends to level board(25)Downside, the tipping tube(22)On
End is assemblied in blanking port(23)Lower surface;
The station rotary mechanism(5)It is arranged on workbench(1)Lower surface, the station rotary mechanism(5)Including servomotor
(51), rotary shaft(52), gear-box(53), partial gear(54), driven gear(55)And connecting shaft(56), the servo
Motor(51)Installed in workbench(1)Lower surface, the partial gear(54)And driven gear(55)It is assemblied in gear-box
(53)Inside, the rotary shaft(52)Upper end connects servomotor(51), the rotary shaft(52)Lower end extends to gear-box
(53)It is interior, and installed in partial gear(54)Upper surface centre position, the connecting shaft(56)Lower end is arranged on driven gear
(55)Upper surface centre position, the connecting shaft(56)Upper end passes through workbench(1)Lower surface, and installed in rotating disk(3)Lower end
Face centre position.
2. a kind of semi-automatic sensing welding machine according to claim 1, it is characterised in that:The partial gear(54)With from
Moving gear(55)It is engaged by gear engagement system.
3. a kind of semi-automatic sensing welding machine according to claim 1, it is characterised in that:The gear-box(53)Pass through connection
Bar is fixed on workbench(1)Lower surface.
4. a kind of semi-automatic sensing welding machine according to claim 1, it is characterised in that:The fixture(4)Rotating disk(3)Have four
Group, fixture described in four groups(4)Rotating disk is equidistantly mounted in a ring(3)Upper surface.
5. a kind of semi-automatic sensing welding machine according to claim 1, it is characterised in that:The tipping tube(22)Install lower end
There is rewinding box.
6. a kind of semi-automatic sensing welding machine according to claim 1, it is characterised in that:The rotary shaft(52)Pass through shaft coupling
Device and servomotor(51)It is connected.
7. a kind of semi-automatic sensing welding machine according to claim 1, it is characterised in that:The fixture(4)On offer it is recessed
Groove.
Priority Applications (1)
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CN201720316429.0U CN206588479U (en) | 2017-03-29 | 2017-03-29 | A kind of semi-automatic sensing welding machine |
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CN201720316429.0U CN206588479U (en) | 2017-03-29 | 2017-03-29 | A kind of semi-automatic sensing welding machine |
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CN206588479U true CN206588479U (en) | 2017-10-27 |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110064844A (en) * | 2019-05-07 | 2019-07-30 | 安徽麦特电子股份有限公司 | A kind of anti-sparking capacitor welding machine of water cooling |
-
2017
- 2017-03-29 CN CN201720316429.0U patent/CN206588479U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN110064844A (en) * | 2019-05-07 | 2019-07-30 | 安徽麦特电子股份有限公司 | A kind of anti-sparking capacitor welding machine of water cooling |
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Legal Events
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GR01 | Patent grant | ||
GR01 | Patent grant | ||
CP03 | Change of name, title or address |
Address after: Room 401, Building 3, No. 565 Binhai 5th Road, Wenzhou Bay New Area, Wenzhou City, Zhejiang Province 325024 Patentee after: Zhejiang Yige Intelligent Equipment Co.,Ltd. Country or region after: China Address before: Room 401, building 3, 565 Binhai fifth road, Wenzhou Economic and Technological Development Zone, Zhejiang 325000 Patentee before: WENZHOU YIGE AUTOMATION TECHNOLOGY Co.,Ltd. Country or region before: China |