CN206580799U - A kind of beer saccharification all-in-one - Google Patents

A kind of beer saccharification all-in-one Download PDF

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Publication number
CN206580799U
CN206580799U CN201720307659.0U CN201720307659U CN206580799U CN 206580799 U CN206580799 U CN 206580799U CN 201720307659 U CN201720307659 U CN 201720307659U CN 206580799 U CN206580799 U CN 206580799U
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groove
saccharification
coctoprecipitinogen
gelatinization
filter
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CN201720307659.0U
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Chinese (zh)
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韩玉明
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Abstract

The utility model discloses a kind of beer saccharification all-in-one, including:Saccharification filter groove, it is rotatably mounted on support;The top of saccharification filter groove side wall is provided with annular filter sieve plate, and the saccharification filter groove bottom is provided with primary heater;Drive mechanism, to drive the saccharification filter groove to be rotated around vertical axis;Feed pipe, it is extend into saccharification filter groove at the top of saccharification filter groove, and the feed pipe lower end is provided with quiet agitating fins;Coctoprecipitinogen groove is gelatinized, it is set in outside saccharification filter groove, is provided with toroidal cavity in the gelatinization coctoprecipitinogen groove, it is connected with saccharification filter groove by annular filter sieve plate;The gelatinization coctoprecipitinogen trench bottom is provided with secondary heater.The utility model additionally provides a kind of beer-brewing method.The utility model has the advantages that integrated level is high, be integrated with an equipment saccharification, be gelatinized, filter, boiling, precipitation of circling round function.

Description

A kind of beer saccharification all-in-one
Technical field
The utility model belongs to beer brewing technology field, more particularly to a kind of beer saccharification all-in-one.
Background technology
Saccharification is an important ring for beer production, and correspondingly, saccharifying device for beer is the weight in beer production equipment Want equipment.At present, saccharifying device for beer mainly has two classes, and one is the equipment used in large-scale Brewery, and two be used in beer bierstube Micromodule equipment.Large-scale Brewery, general use is made up of adjunce copper, brew kettle, lautertuns, boiling pot, whirlpool tank Five device formula saccharification apparatus, also referred to as three pot two trough pattern.Its advantage is highly efficient in productivity, and twenty four hours can complete six batches Saccharification task more than secondary.But its price is high, and occupation area of equipment is big, it is desirable to which control is accurate, complex operation, power consumption is big, it is clear that Be not suitable for middle-size and small-size Brewery to use.And in domestic and international all beer bierstube, its sacchariferous equipment used has three device formulas or two Point of device formula, the general required time per order of classes or grades at school is 8 hours or so.That is one class is can be only done within the working time of per tour Secondary saccharification task, wants to improve yield, completes two order of classes or grades at school saccharification task, can only be realized by working overtime, but this can cause production Cost is improved.This equipment is obviously seemed inefficiency for middle-size and small-size factory.
Utility model content
The purpose of this utility model is to overcome to need the defect of plurality of devices in existing beer production, by structure Optimization design, beer saccharification production process is completed in an equipment.
The utility model provide technical scheme be:
A kind of beer saccharification all-in-one, including:
Saccharification filter groove, it is rotatably mounted on support, and saccharification filter groove side wall is provided with annular filter sieve plate, The saccharification filter groove bottom is provided with primary heater;
Drive mechanism, it drives the saccharification filter groove to be rotated around central vertical axis;
Feed pipe, it is extend into saccharification filter groove at the top of saccharification filter groove, and the feed pipe lower end is provided with quiet stir Mix fin;
Lees exhausting tube, it is arranged in a vertical direction, the lees exhausting tube and in hollow shape, and it is fixed on the saccharification filter groove bottom Portion, by bearings on support;The bottom valve of openable is provided with the top of the lees exhausting tube;
Coctoprecipitinogen groove is gelatinized, it is coaxially set in outside saccharification filter groove, the gelatinization coctoprecipitinogen groove is provided with annular Cavity, it is connected with saccharification filter groove by annular filter sieve plate;The gelatinization coctoprecipitinogen trench bottom is provided with second and added Hot device;
Convolution precipitation mechanism, it connects gelatinization coctoprecipitinogen trench bottom and side wall, will be gelatinized the wheat juice in coctoprecipitinogen groove Pump out and be pumped into again from gelatinization coctoprecipitinogen groove sidewall from bottom, to form vortex precipitation;
Flow back mechanism, and it connects gelatinization coctoprecipitinogen groove and saccharification filter groove, by the wheat juice being gelatinized in coctoprecipitinogen groove from Gelatinization coctoprecipitinogen groove is pumped into saccharification filter groove.
Preferably, dynamic agitating fins are provided with the saccharification filter groove.
Preferably, it is provided with heat-insulation layer outside the gelatinization coctoprecipitinogen groove.
Preferably, it is provided with the saccharification filter groove and scrapes poor plate, it is described to scrape poor plate and be connected with scraper plate rotary shaft, pass through The rotation of scraper plate rotary shaft, which is realized, scrapes the contact with annular filter sieve plate of poor plate or separates.
Preferably, the outlet of cooling wheat juice is provided with the outside of the gelatinization coctoprecipitinogen groove bottom, in gelatinization coctoprecipitinogen Wheat juice convolution entrance is provided with the side wall of groove, convolution cooling pump can be by the wheat juice being gelatinized in coctoprecipitinogen groove from the wheat juice Outlet is pumped out, and is tangentially pumped into gelatinization coctoprecipitinogen groove from wheat juice convolution entrance.
Preferably, the drive mechanism includes:
Motor;
Gear, it is fixedly and coaxially connected with the driving motor output shaft;
Gear ring, it is fixed on the saccharification filtering pot bottom, and the gear ring is meshed with gear;
Preferably, the gelatinization coctoprecipitinogen groove also includes being provided with a liter inflator in the middle part of upper lid, the upper lid, upper lid Side is additionally provided with manhole.
Preferably, bottom CIP jet pipes are provided with the side wall of the gelatinization coctoprecipitinogen groove, gelatinization coctoprecipitinogen groove Top is provided with top CIP jet pipes, and the convolution cooling pump is connected with bottom CIP jet pipes and top CIP jet pipes respectively.
Preferably, in addition to hops addition tank, its with it is described gelatinization coctoprecipitinogen groove in toroidal cavity be connected.
The beneficial effects of the utility model are:The beer saccharification all-in-one that the utility model is provided has high excellent of integrated level Point, be integrated with an equipment saccharification, be gelatinized, filter, boiling, precipitation of circling round function, continuous dosing function can be realized, sugar Change lautertuns and use contactless Electromagnetic Heating, centrifugal filtration can carry out fast filtering, complete filter process within 10-20 minutes.This Utility model design structure easily realizes automation mechanized operation.
Brief description of the drawings
Fig. 1 is beer saccharification all-in-one general structure schematic diagram described in the utility model.
Fig. 2 is saccharification filter mechanism structural representation described in the utility model.
Fig. 3 boils convolution precipitation mechanism structural representation for gelatinization described in the utility model.
Embodiment
The utility model is described in further detail below in conjunction with the accompanying drawings, to make those skilled in the art with reference to explanation Book word can be implemented according to this.
As shown in figure 1, the utility model provides a kind of beer saccharification all-in-one, Sweet for use accompanying with beer metaplasia is completed with an equipment Gelatinization during production, the repertoire be saccharified, filter, boiling, circling round precipitation, it is main to include saccharification filter mechanism and gelatinization is boiled Boiling convolution precipitation mechanism.
Fig. 2 is referred in the lump, and the saccharification filter mechanism includes saccharification filter groove 1, and the saccharification filter groove 1 is arranged on support On 2, the bottom of saccharification filter groove 1 is connected with hollow lees exhausting tube 3, and the top of lees exhausting tube 3 is provided with the bottom valve 4 of openable, leads to Cross to open bottom valve 4 and can make lees exhausting tube 3 with being connected inside saccharification filter groove 1.Lees exhausting tube 3 is supported on support 2 by bearing 5 On, so that lees exhausting tube 3 has the function of rotating shaft, saccharification filter groove 1 is rotated relative to support 2 around vertical axis.Institute State the bottom of saccharification filter groove 1 and be fixed with gear ring 6, the housing of motor 7 is fixed on support 2, and the output shaft of motor 7 is fixedly connected with Gear 8, the gear 8 is engaged with gear ring 6, by the rotation of motor 7, and the colander 1 that was saccharified can be driven to be rotated around vertical axis.
Feed pipe 9 is from above extending into saccharification filter groove 1, and the feed pipe 9 is hollow tube, and raw material is the malt after crushing It can be entered with water from feed pipe 9 in saccharification filter groove 1.The bottom of the feed pipe 9 is provided with quiet agitating fins 10, in sugar Change the inner bottom part of lautertuns 1 and be fixed with dynamic agitating fins 11, when saccharification filter groove 1 is rotated, move agitating fins 11 with being saccharified Filter pocket 1 is rotated, the quiet remains stationary of agitating fins 10, is realized by the cooperation of quiet agitating fins 10 and dynamic agitating fins 11 former The whipping process of material.Primary heater 12 is provided with below saccharification filter groove 1, for being heated to saccharification filter groove 1.
The side wall of the saccharification filter groove 1 is in truncated cone-shaped, and the internal diameter of saccharification filter groove 1 gradually increases from bottom to top, side wall Top be provided with annular filter sieve plate 13, when saccharification filter groove 1 quickly rotates, the wheat wine with dregs in saccharification filter groove 1 is in centrifugation In the presence of power, flow up, flowed to after the filtering of annular filter sieve plate 13 outside saccharification filter groove 1 along side wall.In saccharification It is provided with lautertuns 1 and scrapes poor plate 14, it is in contact with annular filter sieve plate 13, and annular filter sieve plate 13 is bonded at for wiping off Solid material, prevent annular filter sieve plate 13 from blocking, it is ensured that wheat juice is smoothly flowed to outside saccharification filter groove 1.Poor plate 14 is scraped with scraping Plate rotary shaft 26 is connected, and is realized by the rotation of scraper plate rotary shaft 26 and is scraped the poor contact with annular filter sieve plate 13 of plate 14 with dividing From.Baffle plate 15 is provided with the outside of annular filter sieve plate 13, wheat juice flows to the outer rear and baffle plate 15 of saccharification filter groove 1 and collided then Flowed downward along baffle plate 15, i.e., drainage is carried out to wheat juice by baffle plate 15.
By the setting of above-mentioned saccharification filter mechanism, the function of saccharification and filtering can be realized, bottom is revolved using flat Rotation structure, flat to realize heat temperature raising function, rotation can be achieved stirring and centrifuge to obtain clear wheat juice and separation cereal Cot function.
Fig. 3 is referred in the lump, and convolution precipitation mechanism is boiled in gelatinization includes gelatinization coctoprecipitinogen groove 16, gelatinization coctoprecipitinogen groove 16 With toroidal cavity, and it is gelatinized coctoprecipitinogen groove 16 and is set in outside saccharification filter groove 1, wheat juice can flows after the drainage of baffle plate 15 Enter into the gelatinization toroidal cavity of coctoprecipitinogen groove 16.Heat-insulation layer 17 is provided with the outer wall of the gelatinization coctoprecipitinogen groove 16, is pasted The bottom for changing coctoprecipitinogen groove 16 is provided with secondary heater 18, to be heated to gelatinization coctoprecipitinogen groove 16.Gelatinization is boiled Lid 19 on one are provided with stillpot 16, is provided with the upper middle part of lid 19 on liter inflator 20, upper lid 19 and is additionally provided with manhole 21.
Hops addition tank 22 is arranged on outside gelatinization coctoprecipitinogen groove 16, and is connected with gelatinization coctoprecipitinogen groove 16, is led to Hops can be added in gelatinization coctoprecipitinogen groove 16 by crossing hops addition tank 22.
The outer side bottom surface of gelatinization coctoprecipitinogen groove 16 is provided with wheat juice outlet 23, in the side wall of gelatinization coctoprecipitinogen groove 16 On be provided with wheat juice convolution entrance 24, wheat juice outlet 23 and wheat juice convolution entrance 24 between by pipeline with circle round cooling pump 25 connects Connect, wheat juice is tangentially pumped into gelatinization coctoprecipitinogen groove 16 by the work for cooling pump 25 of circling round, wheat juice is realized Vortex sedimentation effect, reaches the function of separation hops and coarse sludge.
The inside bottom surface of gelatinization coctoprecipitinogen groove 16 is provided with wheat juice bypass outlet 29, and reflux pump 30 flows back out with wheat juice Mouth 29 is connected, and the wheat juice being gelatinized in coctoprecipitinogen groove 16 can be pumped into saccharification through feed pipe 9 when reflux pump 30 works filters In groove 1.Reflux pump 30 is also connected with hot water valve 31, directly can be pumped into hot water in saccharification filter groove 1 through feed pipe 9, right Gelatinization coctoprecipitinogen groove 16 and annular filter sieve plate 13 are cleaned.
Bottom CIP jet pipes 27 are provided with the side wall of the gelatinization coctoprecipitinogen groove 16, the upper of coctoprecipitinogen groove 16 is gelatinized Portion is provided with top CIP jet pipes 28, and the convolution cooling pump 25 is connected with bottom CIP jet pipes 27 and top CIP jet pipes 28 respectively. When carrying out CIP cleanings, buck (or hot water) is pumped into the progress CIP cleanings of upper and lower part CIP jet pipes by CIP inlet valves 32.Alkali Water (or hot water) is entered in saccharification filter groove 1 after heating from top CIP jet pipes 28, and annular filter sieve plate is passed through after rotating at a high speed 13 enter in gelatinization coctoprecipitinogen groove 16, open outlet valve 33 and reflux pump 30 and carry out CIP cleanings to return line.
Wine valve 34 is opened out after entering the buck in saccharification filter groove 1 (or hot water) heating, the He of cooling pump 25 of circling round CIP valves carry out wash cycles to Wort cooling device, gelatinization coctoprecipitinogen groove 16, saccharification filter groove 1, reach the purpose of cleaning.
Its course of work of the beer saccharification all-in-one of the utility model offer is as follows:
1st, gelatinization process
The water of rated capacity is pumped into gelatinization coctoprecipitinogen groove 16 by opening hot water valve 31 and outlet valve 33, discharging is closed Valve 33 and hot water valve 31.
Then wine valve 34 and wheat juice convolution precipitation valve 35 are opened out, starts convolution cooling pump 25, at hops addition tank 22 Starchy material is added, heat temperature raising gelatinization liquefaction is reached after technological requirement, is closed convolution cooling pump 25, is gone out wine valve 34, convolution Precipitate valve 35.Then outlet valve 33, return valve 36 are opened, starts reflux pump 30 and gelatinization wine with dregs is pumped into progress in saccharification filter groove 1 Saccharification.
The wheat juice that the gelatinization coctoprecipitinogen pot 16 vacated is prepared as filtering out, which is done, boils work.
2nd, be saccharified filter process
Charging:Malt flour and water after crushing enter from central feed tube 9 to be saccharified in colander 1, was reached by low speed rotation To stirring and mixing effect, heated by primary heater 12, reach set technological temperature.
Stirring:Central feed tube 9 contains quiet agitating fins 10, and also there are agitating fins 11 bottom of saccharification filter groove 1, played The function of stirring, dynamic agitating fins 11 also act as the effect of reinforcement.
The bottom of saccharification filter groove 1 is connected by hollow lees exhausting tube 3 with bearing 5 with support 2, so that the function of rotation is realized, it is hollow Bottom valve 4 is housed on lees exhausting tube 3, the function of discharge wheat grain after opening can be achieved.
Filtering:After saccharification terminates, top filtration zone is raised to by quickly rotating material, is gone out by centrifugal force separate Wheat juice.Wheat juice enters gelatinization coctoprecipitinogen groove 16, by the wheat juice bypass outlet 29 of inner side by wheat juice reflux pump 30, along center The blowback saccharification filter groove 1 of feed pipe 9, until reaching the clarity of technological requirement.
Wash grain:Wash poor water and saccharification filter groove 1 is entered by central feed tube 9 by wheat juice reflux pump 30, grain is washed in progress.
Row's grain:Wash after grain terminates, rotate and scrape the wheat grain that poor plate 14 will be attached on filtering sieve plate 13 and wipe off, be now saccharified Filter pocket 1 is slowly rotated, then by the poor water of the row of being put into of central feed tube 9, and mixed poor aqueous mixtures are from row's grain bottom of opening Valve 4 is discharged downwards, completes a batch of saccharifying.
The saccharification filter groove 1 vacated can continue to be saccharified into next batch of material, realize continuous conversion.
3rd, coctoprecipitinogen process
Boil:The wheat juice filtered enters after gelatinization coctoprecipitinogen groove 16, and heating evaporation hops are carried out according to technological requirement The processing steps such as addition.Hops and product add the addition of tank 22 by hops and entered in gelatinization coctoprecipitinogen groove 16.
Convolution precipitation:After the sizing wort concentration for reaching technological requirement, that opens the outside of gelatinization coctoprecipitinogen groove 16 goes out wine Valve 34, wheat juice convolution precipitation valve 35, by circling round, wheat juice is tangentially pumped into gelatinization coctoprecipitinogen groove 16 by cooling pump 25, Form the wheat juice of rotation, coarse sludge and hops grain condensed upon into the inner side of gelatinization coctoprecipitinogen groove 16, come realize coarse sludge and The effect of hops grain separation, reaches and corresponding pump valve is closed after the process time.
Cooling:After static a period of time, it is again turned on out wine valve 34, convolution cooling pump 25, Wort cooling valve 37, removes wheat juice Cooler 38, completes the technological process of Wort cooling.
4th, blowdown process
After Wort cooling terminates, open CIP inlet valves 32 and bottom CIP valves 40 are cleaned, while opening outlet valve 33, Go out wine valve 34 and two blowoff valves 39 carry out blowdown.
It is standby:After cleaning terminates, all valves are closed, into stand-by state, into the boiling part of next batch.
5th, CIP cleaning processes
Buck (or hot water) is pumped into the progress CIP cleanings of upper and lower part CIP jet pipes by CIP inlet valves 32.Buck (or heat Water) entered from top CIP jet pipes 28 in saccharification filter groove 1 after heating, entered after rotating at a high speed by annular filter sieve plate 13 It is gelatinized in coctoprecipitinogen groove 16, opens outlet valve 33 and reflux pump 30 and CIP cleanings are carried out to return line.
Wine valve 34 is opened out after entering the buck in saccharification filter groove 1 (or hot water) heating, the He of cooling pump 25 of circling round CIP valves carry out wash cycles to Wort cooling device, gelatinization coctoprecipitinogen groove 16, saccharification filter groove 1, reach the purpose of cleaning.
The beer saccharification all-in-one provided by the utility model, can realize at least two process programs, concrete scheme It is as follows:
1 whole-malt mashing programs
When performing the operation of whole-malt Mashing process, only malt flour and water by central feed tube need to be added saccharification filter groove Interior, saccharification terminates rear fast filtering wheat juice and entered in gelatinization coctoprecipitinogen groove, and the saccharification filter groove vacated can enter next batch of material Preparation, realize the operation of quick continuous dosing, utilization rate of equipment and installations is high, it is not necessary to wait.
2 mashing programs containing auxiliary material
Gelatinization coctoprecipitinogen groove and saccharification filter groove are almost fed intake simultaneously, and gelatinization wine with dregs is imported saccharification filtering by gelatinization after terminating It is saccharified in groove, is now gelatinized coctoprecipitinogen groove and enters loitering phase, utilization rate of equipment and installations is relatively lower.
Although embodiment of the present utility model is disclosed as above, it is not restricted in specification and embodiment Listed to use, it can be applied to various suitable fields of the present utility model completely, for those skilled in the art, Other modification is easily achieved, therefore under the universal limited without departing substantially from claim and equivalency range, this reality Specific details is not limited to new and shown here as the legend with description.

Claims (9)

1. a kind of beer saccharification all-in-one, it is characterised in that including:
Saccharification filter groove, it is rotatably mounted on support, and saccharification filter groove side wall is provided with annular filter sieve plate, described Saccharification filter groove bottom is provided with primary heater;
Drive mechanism, it drives the saccharification filter groove to be rotated around central vertical axis;
Feed pipe, it is extend into saccharification filter groove at the top of saccharification filter groove, and the feed pipe lower end is provided with quiet stirring wing Piece;
Lees exhausting tube, it is arranged in a vertical direction, the lees exhausting tube and in hollow shape, and it is fixed on the saccharification filter groove bottom, And by bearings on support;The bottom valve of openable is provided with the top of the lees exhausting tube;
Coctoprecipitinogen groove is gelatinized, it is coaxially set in outside saccharification filter groove, the gelatinization coctoprecipitinogen groove is provided with toroidal cavity, It is connected with saccharification filter groove by annular filter sieve plate;The gelatinization coctoprecipitinogen trench bottom is provided with secondary heater;
Convolution precipitation mechanism, it connects gelatinization coctoprecipitinogen trench bottom and side wall, by the wheat juice being gelatinized in coctoprecipitinogen groove the bottom of from Portion is pumped out to be pumped into from gelatinization coctoprecipitinogen groove sidewall again, to form vortex precipitation;
Flow back mechanism, and it connects gelatinization coctoprecipitinogen groove and saccharification filter groove, by the wheat juice being gelatinized in coctoprecipitinogen groove from gelatinization Coctoprecipitinogen groove is pumped into saccharification filter groove.
2. beer saccharification all-in-one according to claim 1, it is characterised in that dynamic stir is provided with the saccharification filter groove Mix fin.
3. beer saccharification all-in-one according to claim 1 or 2, it is characterised in that the gelatinization coctoprecipitinogen groove peripheral hardware It is equipped with heat-insulation layer.
4. beer saccharification all-in-one according to claim 3, it is characterised in that be provided with the saccharification filter groove and scrape grain Plate, it is described to scrape poor plate and be connected with scraper plate rotary shaft, rotated by scraper plate rotary shaft and realize and scrape connecing for poor plate and annular filter sieve plate Touch or separate.
5. beer saccharification all-in-one according to claim 4, it is characterised in that on the outside of the gelatinization coctoprecipitinogen groove bottom The outlet of cooling wheat juice is provided with, wheat juice convolution entrance is provided with the side wall of gelatinization coctoprecipitinogen groove, convolution cooling pump can The wheat juice being gelatinized in coctoprecipitinogen groove is pumped out from wheat juice outlet, and paste is tangentially pumped into from wheat juice convolution entrance Change in coctoprecipitinogen groove.
6. beer saccharification all-in-one according to claim 5, it is characterised in that the drive mechanism includes:
Motor;
Gear, it is fixedly and coaxially connected with the driving motor output shaft;
Gear ring, it is fixed on the saccharification filtering pot bottom, and the gear ring is meshed with gear.
7. beer saccharification all-in-one according to claim 6, it is characterised in that the gelatinization coctoprecipitinogen groove also includes upper A liter inflator is provided with the middle part of lid, the upper lid, the side of upper lid is additionally provided with manhole.
8. beer saccharification all-in-one according to claim 7, it is characterised in that on the side wall of the gelatinization coctoprecipitinogen groove Be provided with bottom CIP jet pipes, the top of gelatinization coctoprecipitinogen groove is provided with top CIP jet pipes, the convolution cooling pump respectively with Bottom CIP jet pipes and the connection of top CIP jet pipes.
9. beer saccharification all-in-one according to claim 1, it is characterised in that also add tank including hops, its with it is described Toroidal cavity in gelatinization coctoprecipitinogen groove is connected.
CN201720307659.0U 2017-03-28 2017-03-28 A kind of beer saccharification all-in-one Expired - Fee Related CN206580799U (en)

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Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107043662A (en) * 2017-03-28 2017-08-15 韩玉明 A kind of beer saccharification all-in-one and beer-brewing method
CN107937186A (en) * 2018-01-24 2018-04-20 青岛啤酒(日照)有限公司 A kind of wheat juice prepares cyclone sediment groove
CN113308315A (en) * 2020-02-26 2021-08-27 李辉 Extraction type beer saccharification pot, filter tank structure and system thereof

Cited By (3)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN107043662A (en) * 2017-03-28 2017-08-15 韩玉明 A kind of beer saccharification all-in-one and beer-brewing method
CN107937186A (en) * 2018-01-24 2018-04-20 青岛啤酒(日照)有限公司 A kind of wheat juice prepares cyclone sediment groove
CN113308315A (en) * 2020-02-26 2021-08-27 李辉 Extraction type beer saccharification pot, filter tank structure and system thereof

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