CN206580530U - A kind of syringe automatic filling machine - Google Patents
A kind of syringe automatic filling machine Download PDFInfo
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- CN206580530U CN206580530U CN201720092948.3U CN201720092948U CN206580530U CN 206580530 U CN206580530 U CN 206580530U CN 201720092948 U CN201720092948 U CN 201720092948U CN 206580530 U CN206580530 U CN 206580530U
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- syringe
- piston
- vacuum
- filling machine
- drive mechanism
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Abstract
The utility model discloses a kind of syringe automatic filling machine, including：Frame, is installed on control assembly, drive mechanism, gel container and vacuum subassembly in frame, is installed on the piston of drive mechanism lower end and some syringes being installed on piston；Piston is moved up and down under drive mechanism driving, and syringe is corresponded to thereon and is provided with some through holes；Syringe end is inserted into the through hole of piston, to connect the inner chamber of syringe, and the position of gel container correspondence piston is set, and piston can be pressed into gel container under the driving of drive mechanism；Vacuum subassembly includes：The vavuum pump being connected by vacuum tube with syringe top and the vacuum pressure sensor connected by vacuum tube with syringe inner chamber, control assembly are electrically connected with drive mechanism, vavuum pump, vacuum pressure sensor respectively.The utility model can be filled in syringe, additionally it is possible to effectively suppress the generation and transfer of bubble, reach and accurately and fast fill accurately by fluent material in gel container through the through hole on piston.
Description
Technical field
The utility model is related to a kind of automation equipment, more particularly to one kind is used for the liquid material with viscosity in cup (bucket)
Syringe automatic filling machine of the material filling into syringe.
Background technology
Fluent material dispatch from the factory it is previous as can be transferred in syringe, to transport and to peddle.The liquid material of cup (barreled)
Material, the particularly higher fluent material of viscosity, are being transferred to the process of syringe, are substantially all by the way of manual, filling speed
Degree is slow, and filling process can also produce bubble, and can not accurately control loading.
Therefore, the prior art is defective, it is necessary to improve.
Utility model content
The purpose of this utility model is to overcome the deficiencies in the prior art there is provided a kind of syringe automatic filling machine.
The technical solution of the utility model is as follows：The utility model provides a kind of syringe automatic filling machine, including：Frame,
Control assembly, drive mechanism, gel container and vacuum subassembly in the frame are installed on, the drive mechanism lower end is installed on
Piston and some syringes for being installed on the piston；The piston moves up and down under drive mechanism driving,
The syringe is corresponded to thereon is provided with some through holes；The syringe end is inserted into the through hole of the piston, to connect syringe
Inner chamber, the position of the gel container correspondence piston is set, the piston can be pressed under the driving of drive mechanism to
In the gel container；The vacuum subassembly includes：The vavuum pump that is connected by vacuum tube with the syringe top and pass through
The vacuum pressure sensor that vacuum tube is connected with the syringe inner chamber, the control assembly respectively with the drive mechanism, vacuum
Pump, vacuum pressure sensor are electrically connected with.
The drive mechanism includes：By a fixed mount be installed on servomotor in the frame with screw component, with
And transmission mechanism and motor driver in the frame are installed on, the motor driver is electrically connected with servomotor, institute
State transmission mechanism to be connected between the output shaft of the servomotor and screw component, the screw component includes a connecting rod,
The piston is located at the end of the connecting rod.
The screw component also includes：The screw mandrel nut that is installed in the frame and it is installed on the screw mandrel spiral shell
Ball screw on mother, the connecting rod is connected with the ball screw.
The transmission mechanism includes：The first gear that is connected with the ball screw shaft end and defeated with the servomotor
The second gear of shaft connection, the first gear is intermeshed with the second gear, to realize transmission.
The control assembly includes：With the drive mechanism be electrically connected with PLC and with the PLC
Programmable controller be electrically connected with control panel, the PLC also respectively with the vavuum pump, vacuum pressure
Sensor is electrically connected with.
The vacuum subassembly also includes a vacuum release valve connected by vacuum tube with the syringe inner chamber, the PLC
Programmable controller is also electrically connected with the vacuum release valve.
The piston outer is provided with sealing ring.
The syringe automatic filling machine also includes the fender plate that adjustable setting height(from bottom) is installed in the frame, described
The fender plate correspondence gel container is provided with an accepting hole, and the gel container is contained in the accepting hole.
The drive mechanism is a cylinder, and the control assembly control compressed air-driven magnetic valve drives cylinder, so that
Drive the piston on cylinder.
The drive mechanism includes the frequency converter being electrically connected with the control assembly and electrically connected with the frequency converter
The motor connect, the motor drives the piston up-down.
Using such scheme, the utility model provides a kind of syringe automatic filling machine, accurately controlled by using servomotor
Position and pressure of the piston processed in gel container, are realized accurately by fluent material in gel container through logical on piston
Hole, is filled in syringe, and with function is vacuumized, can effectively suppress the generation and transfer of bubble in the filling process,
Accurately and fast filled with reaching, and bubble-free is produced.
Brief description of the drawings
Fig. 1 is the structural representation of the utility model syringe automatic filling machine.
Fig. 2 is the enlarged drawing at A in Fig. 1.
Fig. 3 is the electrical schematic diagram of the utility model syringe automatic filling machine.
Embodiment
Below in conjunction with the drawings and specific embodiments, the utility model is described in detail.
Fig. 1 to Fig. 3 is referred to, the utility model provides a kind of syringe automatic filling machine, it is possible to achieve automation filling needle
Cylinder, and bubble-free generation.The automatic filling machine includes：Frame 1, is installed on control assembly 2, driving machine in the frame 1
Structure 3, gel container 4 and vacuum subassembly 5, are installed on the piston 6 of the lower end of drive mechanism 3 and are installed on the piston 6
Some syringes 7.The control of control assembly 2 drive mechanism 3 drives the piston 6 to move up and down, the gel container 4
For holding fluent material, its cup-shaped or tubbiness, the vacuum subassembly 5 is used for the vacuum shape for controlling the inner chamber of syringe 7
State.The correspondence syringe 7 is provided with some through holes on the piston 6；The end of syringe 7 is inserted into the through hole of the piston 6,
To connect the inner chamber of syringe 7, the position of the correspondence of gel container 4 piston 6 is set, and the piston 6 is in drive mechanism 3
It can be pressed into the gel container 4 under driving.The vacuum subassembly 5 includes：Pass through vacuum tube 51 and the top of syringe 7
The vavuum pump 52 of connection and the vacuum pressure sensor 53 connected by vacuum tube 7 with the inner chamber of syringe 7, the vacuum pressure
Force snesor 53 is used to detecting the vacuum-pressure signal of the inner chamber of syringe 7, the control assembly 2 respectively with the drive mechanism 3, true
Empty pump 52, vacuum pressure sensor 53 are electrically connected with.
In the present embodiment, the drive mechanism 3 includes：Servo in the frame 1 is installed on by a fixed mount 31
Motor 32 and screw component 33 and the transmission mechanism 34 being installed in the frame 1 and motor driver 35.The servo
Motor 32 is installed by the fixed mount 31 pre-set with screw component 33 and fixed, and can be lifted assembling speed, also be improved
Installation strength.The motor driver 35 is electrically connected with servomotor 32, and the transmission mechanism 34 is connected to the servo electricity
Between the output shaft and screw component 33 of machine 35, the screw component 33 includes a connecting rod 45, and the piston 6 is located at described
The end of connecting rod 45.Further, the screw component 33 also includes：It is installed on the screw mandrel nut 44 in the frame 1
And the ball screw 43 on the screw mandrel nut 44 is installed on, the connecting rod 45 is connected with the ball screw 43, and
Moved up and down under the drive of the ball screw 43.The transmission mechanism 34 includes：Connect with the shaft end of ball screw 43
The first gear 41 connect and the second gear 42 being connected with the output shaft of servomotor 32, the first gear 41 with it is described
Second gear 42 is intermeshed, to realize transmission.It is preferred that, the servomotor 32 be arranged in parallel with screw component 33, to save
Save space, reduces small product size.
The control assembly 2 includes：With the drive mechanism 3 be electrically connected with PLC 21 and with institute
The control panel 22 of the electric connection of PLC 21 is stated, specifically, the PLC 21 and the electricity
Machine driver 35 is bi-directionally connected, and the PLC 21 is bi-directionally connected with the control panel 22, the control panel
22 are engaged with the PLC 21, realize that control panel 22 sets the operational factor of servomotor 32, monitoring syringe
7 vacuum states, the display lifting process of piston 6, and realize servomotor 35, the start stop operation of vavuum pump 52.The PLC may be programmed
Controller 21 is also electrically connected with the vavuum pump 52, vacuum pressure sensor 53 respectively, to control the work shape of vavuum pump 52
The signal that state and acquisition vacuum pressure sensor 53 are collected.The vacuum subassembly 5 also include one by vacuum tube 51 with it is described
The vacuum release valve 54 of the inner chamber of syringe 7 connection, the PLC 21 also electrically connects with the vacuum release valve 54
Connect, to control the vacuum release valve 54 to open or close at the appropriate time.
The outer of piston 6 is provided with sealing ring 62, and when piston 6 is squeezed into gel container 4, the sealing ring 62 can be very
Prevent gap of the fluent material between piston 6 and gel container 4 from coming out well.The mounting means of the sealing ring 62 is：It is described
The outer of piston 6 is provided with an annular mounting groove, and the sealing ring 62 is enclosed in the annular mounting groove.
The syringe automatic filling machine also includes the fender plate 8 that adjustable setting height(from bottom) is installed in the frame 1, institute
State the correspondence of fender plate 8 gel container 4 and be provided with an accepting hole, the gel container 4 is contained in the accepting hole.This can
One of effect of gear shift plate 8 can prevent fluent material from falling into inside the filling machine for blocking fluent material, be easy to cleaning.
The syringe automatic filling machine that the utility model is provided, its servomotor 32 accurately controls piston 6 in gel container 4
Position and pressure, realize accurately by fluent material in gel container 4 through the through hole on piston 6, be fills up in syringe 7,
And with function is vacuumized, can effectively suppress the generation and transfer of bubble in the filling process, to reach accurately and fast
Filling, and bubble-free generation.
In specific stowing operation, vacuum release valve 54 is closed in the control of PLC 21, and is opened
Air in vavuum pump 52, syringe 7 passes through vacuum tube 51, is extracted out by vavuum pump 52, and vacuum environment is formed in syringe 7；Meanwhile, connect
The vacuum pressure that the vacuum pressure sensor 53 of logical vacuum tube 51 is transmitted to PLC 21 in syringe 7 is believed
Number, the PLC 21 controls vavuum pump 52 to open the vacuum in duration, control syringe 7 according to the signal.Fill
After the completion of filling out, PLC 21 stops vavuum pump 52, opens vacuum release valve 54, syringe 7 is by vacuum tube 51 and opens
The vacuum release valve 54 opened is connected to air, meanwhile, vacuum pressure sensor 53 transmits the signal that syringe 7 recovers normal pressure
To PLC 21, PLC 21 judges the completion of vacuum process according to the signal.
In addition, alternative, the drive mechanism is a cylinder, and the control assembly controls compressed air-driven electromagnetism
Valve drives cylinder, so as to drive the piston on cylinder, realizes the action of rise and fall, the program can be by adjusting cylinder gas
Pressure amount adjusts falling pressure.
Alternative, the drive mechanism includes the frequency converter being electrically connected with the control assembly and become with described
The motor that frequency device is electrically connected with, the motor drives the piston up-down, realizes the action of rise and fall, the program can
To adjust falling pressure by governing speed.
Preferred embodiment of the present utility model is these are only, the utility model is not limited to, it is all in this practicality
Any modifications, equivalent substitutions and improvements made within new spirit and principle etc., should be included in guarantor of the present utility model
Within the scope of shield.
Claims (10)
1. a kind of syringe automatic filling machine, it is characterised in that including：Frame, is installed on control assembly in the frame, driving
Mechanism, gel container and vacuum subassembly, if being installed on the piston of the drive mechanism lower end and being installed on the piston
Dry syringe；The piston is moved up and down under drive mechanism driving, and the syringe is corresponded to thereon and is provided with some through holes；Institute
Syringe end is stated to be inserted into the through hole of the piston, to connect the inner chamber of syringe, the gel container correspondence piston
Position is set, and the piston can be pressed into the gel container under the driving of drive mechanism；The vacuum subassembly includes：
The vavuum pump being connected by vacuum tube with the syringe top and the vacuum pressure connected by vacuum tube with the syringe inner chamber
Force snesor, the control assembly is electrically connected with the drive mechanism, vavuum pump, vacuum pressure sensor respectively.
2. syringe automatic filling machine according to claim 1, it is characterised in that the drive mechanism includes：It is solid by one
Determine servomotor and screw component and the transmission mechanism and motor that are installed in the frame that frame is installed in the frame
Driver, the motor driver is electrically connected with servomotor, and the transmission mechanism is connected to the output of the servomotor
Between axle and screw component, the screw component includes a connecting rod, and the piston is located at the end of the connecting rod.
3. syringe automatic filling machine according to claim 2, it is characterised in that the screw component also includes：It is installed on
Screw mandrel nut in the frame and the ball screw being installed on the screw mandrel nut, the connecting rod and the rolling
Ballscrew is connected.
4. syringe automatic filling machine according to claim 3, it is characterised in that the transmission mechanism includes：With the rolling
The first gear and the second gear that be connected with the servo motor output shaft of ballscrew shaft end connection, the first gear and
The second gear intermeshing, to realize transmission.
5. syringe automatic filling machine according to claim 1, it is characterised in that the control assembly includes：Driven with described
The PLC that motivation structure is electrically connected with and the control panel with PLC electric connection, institute
PLC is stated also to be electrically connected with the vavuum pump, vacuum pressure sensor respectively.
6. syringe automatic filling machine according to claim 5, it is characterised in that the vacuum subassembly also includes one by true
The vacuum release valve that blank pipe is connected with the syringe inner chamber, the PLC is also electrical with the vacuum release valve
Connection.
7. syringe automatic filling machine according to claim 1, it is characterised in that the piston outer is provided with sealing ring.
8. syringe automatic filling machine according to claim 1, it is characterised in that be also installed on including adjustable setting height(from bottom)
Fender plate in the frame, the fender plate correspondence gel container is provided with an accepting hole, and the gel container is received
It is dissolved in the accepting hole.
9. syringe automatic filling machine according to claim 1, it is characterised in that the drive mechanism is a cylinder, described
Control assembly control compressed air-driven magnetic valve drives cylinder, so as to drive the piston on cylinder.
10. syringe automatic filling machine according to claim 1, it is characterised in that the drive mechanism includes and the control
The frequency converter that component processed is electrically connected with and the motor with frequency converter electric connection, the motor are driven above and below the piston
Motion.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720092948.3U CN206580530U (en) | 2017-01-22 | 2017-01-22 | A kind of syringe automatic filling machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720092948.3U CN206580530U (en) | 2017-01-22 | 2017-01-22 | A kind of syringe automatic filling machine |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206580530U true CN206580530U (en) | 2017-10-24 |
Family
ID=60110863
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720092948.3U Active CN206580530U (en) | 2017-01-22 | 2017-01-22 | A kind of syringe automatic filling machine |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206580530U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744591A (en) * | 2017-01-22 | 2017-05-31 | 深圳市中毅科技有限公司 | A kind of syringe automatic filling machine |
| CN109911293A (en) * | 2019-04-03 | 2019-06-21 | 深圳市智立方自动化科技有限公司 | A kind of glue dispensing apparatus |
-
2017
- 2017-01-22 CN CN201720092948.3U patent/CN206580530U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN106744591A (en) * | 2017-01-22 | 2017-05-31 | 深圳市中毅科技有限公司 | A kind of syringe automatic filling machine |
| CN109911293A (en) * | 2019-04-03 | 2019-06-21 | 深圳市智立方自动化科技有限公司 | A kind of glue dispensing apparatus |
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