CN206578965U - A kind of prefabricated panel or floor production line - Google Patents
A kind of prefabricated panel or floor production line Download PDFInfo
- Publication number
- CN206578965U CN206578965U CN201621429169.XU CN201621429169U CN206578965U CN 206578965 U CN206578965 U CN 206578965U CN 201621429169 U CN201621429169 U CN 201621429169U CN 206578965 U CN206578965 U CN 206578965U
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- production line
- prefabricated panel
- floor production
- panel according
- mold platform
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- On-Site Construction Work That Accompanies The Preparation And Application Of Concrete (AREA)
Abstract
A kind of prefabricated panel or floor production line, including the multiple mold platforms arranged successively, the mold platform are used to be fixedly connected with mould；Distribution device, the distribution device is distributed into concrete into mould；Mold platform vibrating device, the mold platform vibrating device carries out vibratory compaction by swing die platform to the concrete in mould；Curing means, the curing means is used for the wallboard or floor formed in maintenance mould；Hanging apparatus, the hanging apparatus is used for lifting wallboard or floor that maintenance is completed.
Description
Technical field
The utility model is related to the technical field of production prefabricated components, particularly a kind of prefabricated panel or floor production
Line.
Background technology
Prefabricated panel or floor are usually that mould is placed in mold platform, by distribution device into mould cloth, so
It is by tamping equipment that the concrete vibrating in mould is closely knit afterwards, then conserved, form removal will be carried out after the completion of maintenance, is hung
Dress.
Mold platform of the prior art is typically mounted on ground, and mold platform can not be vibrated, it is necessary to using special
The tamping equipment of door carries out vibration compacting to the concrete being fixed in the mould in mold platform；In addition, mold platform can not
Upset, and the lifting point of wallboard and floor is generally located on side, if mold platform is not overturn, is just not easy lifting.This
It is exactly the deficiencies in the prior art part.
Utility model content
Technical problem to be solved in the utility model, aiming at the deficiency present in prior art, and provides a kind of
Prefabricated panel or floor production line, are fixedly connected with vibration mounting on support, mold platform can be vibrated by vibration mounting,
Concrete in the mould being fixedly connected to mold platform carries out vibratory compaction.
This programme is achieved by the following technical measures：A kind of prefabricated panel or floor production line, including
The multiple mold platforms arranged successively, the mold platform is used to be fixedly connected with mould；
Distribution device, the distribution device is distributed into concrete into mould；
Mold platform vibrating device, the mold platform vibrating device is by swing die platform to the concrete in mould
Carry out vibratory compaction；
Curing means, the curing means is used for the wallboard or floor formed in maintenance mould；
Hanging apparatus, the hanging apparatus is used for lifting wallboard or floor that maintenance is completed.
It is preferred that, in addition to mold platform turning device, the mold platform turning device by turnover mould platform come
Wallboard or floor that upset maintenance is completed.
It is preferred that, the curing means is arranged in mold platform.
It is preferred that, the mold platform vibrating device and/or mold platform turning device are arranged on driving car, described to drive
Motor-car can be walked under multiple mold platforms.
It is preferred that, the mold platform vibrating device includes the vibration oil cylinder coordinated with mold platform, the vibration oil cylinder
It is connected with hydraulic system, mold platform can be pulled away ground and produce vibration to mold platform by the vibration oil cylinder.
It is preferred that, the mold platform includes being fixedly connected with panel above support, the support, and the support, which is fixed, to be connected
Vibration mounting is connected to, the vibration oil cylinder coordinates with vibration mounting.
It is preferred that, the vibration oil cylinder enters the adjustment of line frequency and amplitude by hydraulic efficiency servo-valve.
It is preferred that, the vibration oil cylinder is provided with four, four vibration rectangular distributions of oil cylinder.
It is preferred that, the mold platform turning device includes the turnover bracket driven by power set I, the turnover bracket
One end be hinged with vehicle frame.
It is preferred that, the turnover bracket is provided with the neck for fixing mould platform with one end that vehicle frame is hinged, described
Neck is hinged with vehicle frame, and the neck can be rotated under the driving of power set II with the rotation of turnover bracket.
It is preferred that, the neck is in fixing mould platform, and the driving of power set II neck is rotated up, the card
The bottom of groove is reversed that support is spacing, and the edge of mold platform is blocked on the top of the neck.
It is preferred that, there is structural I-beam at the mold platform two ends.
It is preferred that, the top of neck is inserted in the mold platform I-beam bottom.
It is preferred that, the neck not fixing mould platform when, the upper end of the neck can be less than the upper end of turnover bracket.
It is preferred that, be also fixedly connected with the turnover bracket in anti-tipping clamp, the mold platform be additionally provided with it is anti-
Tumble groove, the anti-tipping clamp can be inserted into anti-tipping groove.
It is preferred that, the power set I include the oil cylinder I being connected with hydraulic system.
It is preferred that, the power set II include the oil cylinder II being connected with hydraulic system.
It is preferred that, it is provided with the vehicle frame on running gear, the vehicle frame and is additionally provided with position sensor.
It is preferred that, the running gear includes the road wheel for being arranged on vehicle frame lower end, and the road wheel includes actively walking
Wheel and driven road wheel, the positive transport wheel drives by motor, the sprocket wheel on the positive transport wheel by chain with it is driven
Sprocket wheel connection on road wheel.
It is preferred that, the motor is the hydraulic motor being connected with hydraulic system.
It is preferred that, the support includes the supporting leg for being used for the framework of fixed panel and being fixedly connected with framework；It is preferred that,
Mould installion hole is provided with the panel.
It is preferred that, the panel is stainless steel composite panel.
It is preferred that, the curing means includes being arranged on the S type steam-heated pipe lines at mold platform, the S types steam
Steam inlet and steam (vapor) outlet are provided with heating pipe.
It is preferred that, in maintenance, steam-cured cover is provided with above mould, the steam (vapor) outlet is by connecting flexible pipe and steaming
Support cover connection.
It is preferred that, the distribution device is driving cloth bucket, and the concrete delivery truck is driving cloth bucket feed；It is described
Hanging apparatus will conserve the prefabricated part hanging completed to rinsing patch area.
It is preferred that, the side of the mold platform is provided with reinforcing bar colligation storage area, Tooling Warehouse and warming plate and deposited
Put area.
As can be seen here, the utility model compared with prior art, with substantive distinguishing features and progress, its beneficial effect implemented
Fruit is also obvious.
Brief description of the drawings
In order to illustrate more clearly of the technical solution of the utility model, the required accompanying drawing used in description will be made below
Simply introduce, it should be apparent that, drawings in the following description are only some embodiments of the present utility model, for this area
For those of ordinary skill, on the premise of not paying creative work, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the main structure diagram of mold platform（Not shown vibrating device and turning device）；
Fig. 2 is the overlooking the structure diagram of mold platform（Not shown vibrating device and turning device）；
Fig. 3 is the present invention looks up structural representation of mold platform；
Fig. 4 is the main structure diagram of driving car；
Fig. 5 is the overlooking the structure diagram of driving car；
Fig. 6 is the structural representation of driving car vibrational state；
Fig. 7 is the structural representation of driving car rollover states；
Fig. 8 is anti-tipping partial structural diagram；
Fig. 9 is the side structure schematic view of production prefabricated components mold platform（Show vibrating device）；
Figure 10 is the structural representation of prefabricated panel or floor production line.
In figure：1- vehicle frames, 2- road wheels, 3- hydraulic motors, 4- vibration oil cylinders, 5- turnover brackets, 6- oil cylinders I, 7- necks,
8- oil cylinders II, the anti-tipping clamps of 9-, 10- position sensors, 11- hydraulic systems, 12- reels, 13- automatic winding mechanisms, 13-
Mold platform, the anti-tipping grooves of 13.1-, 13.2- vibration mountings, 13.3- frameworks, 13.4- supporting legs, 13.5- panels, 13.6- moulds
Has mounting hole, 13.7-S type steam-heated pipe lines, 13.8- steam inlets, 13.9- steam (vapor) outlets, 14- lifting points, 15- is steam-cured
Cover, 16- driving cars, 17- tracks, 18- wallboards or floor transporting truck, 19- driving cloth buckets, 20- concrete delivery trucks, 21- are protected
Warm plate storage area, 22- Tooling Warehouses, 23- reinforcing bar colligation storage areas, 24- rinses patch area.
Embodiment
, below will fortune to enable utility model purpose of the present utility model, feature, advantage more obvious and understandable
With specific embodiment and accompanying drawing, the technical scheme that the utility model is protected is clearly and completely described, it is clear that below
Described embodiment is only a part of embodiment of the utility model, and not all embodiment.Based on the reality in this patent
Example is applied, all other embodiment that those of ordinary skill in the art are obtained under the premise of creative work is not made all belongs to
The scope protected in this patent.
A kind of prefabricated panel or floor production line, including
The multiple mold platforms 13 arranged successively, the mold platform is used to be fixedly connected with mould；
Distribution device, the distribution device is distributed into concrete into mould；
Mold platform vibrating device, the mold platform vibrating device is by swing die platform to the concrete in mould
Carry out vibratory compaction；
Curing means, the curing means is used for the wallboard or floor formed in maintenance mould；
Hanging apparatus, the hanging apparatus is used for lifting wallboard or floor that maintenance is completed.
It is preferred that, in addition to mold platform turning device, the mold platform turning device passes through turnover mould platform 13
To overturn the wallboard or floor that maintenance is completed.
It is preferred that, the curing means is arranged in mold platform 13.
It is preferred that, the mold platform vibrating device and/or mold platform turning device are arranged on driving car, described to drive
Motor-car can be walked under multiple mold platforms 13.
It is preferred that, the mold platform vibrating device includes the vibration oil cylinder 4 coordinated with mold platform 13, the vibration oil
Cylinder 4 is connected with hydraulic system, and mold platform 13 can be pulled away ground and produce vibration to mold platform 13 by the vibration oil cylinder 4.
It is preferred that, the mold platform 13 includes being fixedly connected with panel above support, the support, and the support is fixed
Vibration mounting 13.2 is connected with, the vibration oil cylinder 4 coordinates with vibration mounting 13.2.
It is preferred that, the vibration oil cylinder 4 enters the adjustment of line frequency and amplitude by hydraulic efficiency servo-valve.
It is preferred that, the vibration oil cylinder 4 is provided with four, four vibration rectangular distributions of oil cylinder 4.
It is preferred that, the mold platform turning device includes the turnover bracket 5 driven by power set I, the upset branch
One end of frame 5 is hinged with vehicle frame 1.
It is preferred that, the turnover bracket 5 is provided with the neck 7 for fixing mould platform 13 with one end that vehicle frame 1 is hinged,
The neck 7 is hinged with vehicle frame 1, and the neck 7 can be rotated under the driving of power set II with the rotation of turnover bracket 5.
It is preferred that, the neck 7 is in fixing mould platform 13, and the driving of power set II neck 7 is rotated up, institute
The bottom for stating neck 7 is reversed that support 5 is spacing, and the edge of mold platform 13 is blocked on the top of the neck 7.
It is preferred that, there is structural I-beam at the two ends of mold platform 13.
It is preferred that, the top of neck 7 is inserted in the mold platform I-beam bottom.
It is preferred that, the neck 7 not fixing mould platform when, the upper end of the neck 7 can be upper less than turnover bracket 5
End.
It is preferred that, also it is fixedly connected with anti-tipping clamp 9, the mold platform 13 and also sets up on the turnover bracket 5
There is anti-tipping groove 13.1, the anti-tipping clamp 9 can be inserted into anti-tipping groove 13.1.
It is preferred that, the power set I include the oil cylinder I 6 being connected with hydraulic system.
It is preferred that, the power set II include the oil cylinder II 8 being connected with hydraulic system.
It is preferred that, it is provided with the vehicle frame 1 on running gear, the vehicle frame and is additionally provided with position sensor 10.
It is preferred that, the running gear includes the road wheel 2 for being arranged on the lower end of vehicle frame 1, and the road wheel 2 includes actively row
Walk wheel and driven road wheel, the positive transport wheel drives by motor, the sprocket wheel on the positive transport wheel by chain with from
Sprocket wheel connection on dynamic road wheel.
It is preferred that, the motor is the hydraulic motor 2 being connected with hydraulic system.
It is preferred that, the support includes what is be used for the framework 13.3 of fixed panel 13.5 and be fixedly connected with framework 13.3
Supporting leg 13.4；It is preferred that, it is provided with mould installion hole 13.6 on the panel 13.5.
It is preferred that, the panel 13.5 is stainless steel composite panel.
It is preferred that, the curing means includes being arranged on the S types steam-heated pipe line 13.7 at mold platform 13, the S
Steam inlet 13.8 and steam (vapor) outlet 13.9 are provided with type steam-heated pipe line 13.7.
It is preferred that, in maintenance, steam-cured cover 15 is provided with above mould, the steam (vapor) outlet 13.9 is soft by connecting
Pipe is connected with steam-cured cover 15.
It is preferred that, the distribution device is driving cloth bucket 19, and the concrete delivery truck 20 supplies for driving cloth bucket 19
Material；The hanging apparatus will conserve the prefabricated part hanging completed and select existing skill to patch area 24, the hanging apparatus is rinsed
The device that wallboard or floor can be lifted in art.
It is preferred that, the side of the mold platform 13 is provided with reinforcing bar colligation storage area 23, Tooling Warehouse 22 and protected
Warm plate storage area 21.
Preferably, the hydraulic system includes motor, fuel tank, hydraulic pump and related valves block, the running gear, mould
Tool Platform Vibration device, mold platform turning device and hydraulic system are electrically connected with control system, and control system control is each
Individual system acting, is not belonging to inventive point of the present utility model, is not repeating herein.
The application method of the driving car：Drive car as follows to the vibration processes of mold platform 13：Car is driven in mold platform
13 bottoms are walked, and driving Chinese herbaceous peony proceeds to the lower section of mold platform 13 so that four vibration oil cylinders 4 are in corresponding vibration mounting
13.2 position directly below（It is preferred that, controlled by position sensor 10）, vibrate oil cylinder 4 and mold platform 13 first risen into support
From the ground, then vibrated, vibration frequency and adjustable amplitude, after the completion of vibration, vibration oil cylinder 4 is withdrawn, and mold platform 13 is fallen
Under, when the vibration driving of oil cylinder 4 mold platform 13 pulls away ground vibration, the upper end of neck 7 is less than the upper end of turnover bracket 5, described
Anti-tipping clamp 9 does not enter in anti-tipping groove 13.1；Drive car as follows to the switching process of mold platform 13：Driving car enters mould
Before the lower section for having platform 13, the jack-up of neck 7 is made neck 7 expose turnover bracket 5 by oil cylinder II 8, and the bottom of neck 7 is reversed branch
Frame 5 is spacing, and the position of neck 7 is fixed, and driving Chinese herbaceous peony proceeds to the lower section of mold platform 13, until the top of neck 7 is by mold platform 13
Edge is blocked, now, and anti-tipping clamp 9 enters in anti-tipping groove 13.1, prevents upset from toppling, the driving turnover bracket of oil cylinder I 6
5, mold platform 13 is overturn 80 °, then the prefabricated components conserved lifted.
Because wallboard includes interior page wall and outer page wall, its production process is as follows：Mold platform 13 is cleared up, in cleaning mould table
Upper fixing mould, and the coating release agent in mould, place lower floor's assembling reinforcement in mould, pour into a mould lower-layer concrete and vibrate close
It is real, warming plate is placed in the top of the concrete of vibratory compaction, layer concrete in upper strata assembling reinforcement, cast is placed in mould
And vibratory compaction, maintenance, form removal upset lifting, rush hair repairing.
The embodiment of each in this specification is described by the way of progressive, and what each embodiment was stressed is and other
Identical similar portion is referred to mutually between the difference of embodiment, each embodiment.
The foregoing description of the disclosed embodiments, enables professional and technical personnel in the field to realize or new using this practicality
Type.A variety of modifications to these embodiments will be apparent for those skilled in the art, determine herein
The General Principle of justice can in other embodiments be realized in the case where not departing from spirit or scope of the present utility model.Cause
This, the utility model is not intended to be limited to the embodiments shown herein, and is to fit to and principles disclosed herein
With features of novelty, it is creative the characteristics of consistent most wide scope.
Claims (25)
1. a kind of prefabricated panel or floor production line, it is characterized in that：Including
The multiple mold platforms arranged successively, the mold platform is used to be fixedly connected with mould；
Distribution device, the distribution device is distributed into concrete into mould；
Mold platform vibrating device, the mold platform vibrating device is carried out by swing die platform to the concrete in mould
Vibratory compaction；
Curing means, the curing means is used for the wallboard or floor formed in maintenance mould；
Hanging apparatus, the hanging apparatus is used for lifting wallboard or floor that maintenance is completed.
2. prefabricated panel according to claim 1 or floor production line, it is characterized in that：Also include mold platform and overturn dress
Put, the mold platform turning device overturns the wallboard or floor that maintenance is completed by overturning shaking platform.
3. prefabricated panel according to claim 2 or floor production line, it is characterized in that：The curing means is arranged on mould
On platform.
4. prefabricated panel or floor production line according to claim 1 or 2 or 3, it is characterized in that：The mold platform vibration
Device and/or mold platform turning device are arranged on driving car, and the driving car can be walked under multiple mold platforms.
5. prefabricated panel or floor production line according to claim 1 or 2 or 3, it is characterized in that：The mold platform vibration
Device includes the vibration oil cylinder coordinated with mold platform, and the vibration oil cylinder is connected with hydraulic system, and the oil cylinder that vibrates can be by
Mold platform pulls away ground and produces vibration to mold platform.
6. prefabricated panel according to claim 5 or floor production line, it is characterized in that：The mold platform includes support,
Panel is fixedly connected with above the support, the support is fixedly connected with vibration mounting, the vibration oil cylinder and vibration mounting
Coordinate.
7. prefabricated panel according to claim 6 or floor production line, it is characterized in that：The vibration oil cylinder is watched by hydraulic pressure
Take the adjustment that valve enters line frequency and amplitude.
8. prefabricated panel according to claim 7 or floor production line, it is characterized in that：The vibration oil cylinder is provided with four
It is individual, four vibration rectangular distributions of oil cylinder.
9. prefabricated panel according to claim 4 or floor production line, it is characterized in that：The mold platform turning device bag
The turnover bracket driven by power set I is included, one end and the vehicle frame of the turnover bracket are hinged.
10. prefabricated panel according to claim 9 or floor production line, it is characterized in that：The turnover bracket is cut with scissors with vehicle frame
The one end connect is provided with the neck for fixing mould platform, and the neck is hinged with vehicle frame, and the neck can be in power set
Rotated under II driving with the rotation of turnover bracket.
11. prefabricated panel according to claim 10 or floor production line, it is characterized in that：The neck is flat in fixing mould
During platform, the power set II driving neck is rotated up, and the bottom of the neck is reversed that support is spacing, the neck it is upper
Block the edge of mold platform in portion.
12. prefabricated panel according to claim 11 or floor production line, it is characterized in that：There is work at the mold platform two ends
Word girder construction.
13. prefabricated panel according to claim 12 or floor production line, it is characterized in that：The mold platform I-beam bottom
The top of end insertion neck.
14. prefabricated panel according to claim 13 or floor production line, it is characterized in that：The neck not put down by fixing mould
During platform, the upper end of the neck can be less than the upper end of turnover bracket.
15. prefabricated panel according to claim 10 or floor production line, it is characterized in that：Also fixed on the turnover bracket
It is connected with anti-tipping clamp, the mold platform and is additionally provided with anti-tipping groove, the anti-tipping clamp can be inserted into anti-tipping
In groove.
16. prefabricated panel according to claim 9 or floor production line, it is characterized in that：The power set I include and liquid
The oil cylinder I of pressure system connection.
17. prefabricated panel according to claim 11 or floor production line, it is characterized in that：The power set II include with
The oil cylinder II of hydraulic system connection.
18. prefabricated panel according to claim 9 or floor production line, it is characterized in that：Walking is provided with the vehicle frame
Position sensor is additionally provided with device, the vehicle frame.
19. prefabricated panel according to claim 6 or floor production line, it is characterized in that：The support includes being used to fix
The framework of panel and the supporting leg being fixedly connected with framework.
20. prefabricated panel according to claim 6 or floor production line, it is characterized in that：Mould is provided with the panel
Mounting hole.
21. prefabricated panel according to claim 6 or floor production line, it is characterized in that：The panel is compound for stainless steel
Panel.
22. prefabricated panel according to claim 1 or floor production line, it is characterized in that：The curing means includes setting
Steam inlet and steam (vapor) outlet are provided with S type steam-heated pipe lines at mold platform, the S types steam-heated pipe line.
23. prefabricated panel according to claim 22 or floor production line, it is characterized in that：In maintenance, in the upper of mould
Side is provided with steam-cured cover, and the steam (vapor) outlet is connected by connecting flexible pipe with steam-cured cover.
24. prefabricated panel according to claim 1 or floor production line, it is characterized in that：The distribution device is driving cloth
Hopper, the concrete delivery truck is driving cloth bucket feed；The hanging apparatus will conserve the prefabricated part hanging of completion extremely
Rinse patch area.
25. prefabricated panel according to claim 1 or floor production line, it is characterized in that：The side of the mold platform is set
It is equipped with reinforcing bar colligation storage area, Tooling Warehouse and warming plate storage area.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621429169.XU CN206578965U (en) | 2016-12-24 | 2016-12-24 | A kind of prefabricated panel or floor production line |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621429169.XU CN206578965U (en) | 2016-12-24 | 2016-12-24 | A kind of prefabricated panel or floor production line |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206578965U true CN206578965U (en) | 2017-10-24 |
Family
ID=60108241
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621429169.XU Expired - Fee Related CN206578965U (en) | 2016-12-24 | 2016-12-24 | A kind of prefabricated panel or floor production line |
Country Status (1)
| Country | Link |
|---|---|
| CN (1) | CN206578965U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109910141A (en) * | 2017-12-13 | 2019-06-21 | 宁波交通工程建设集团有限公司 | A kind of mobile die station of automation large bridge prefabricated components and its production method |
| CN111941590A (en) * | 2020-08-14 | 2020-11-17 | 安庆米锐智能科技有限公司 | Forming and manufacturing method of assembled composite floor slab |
-
2016
- 2016-12-24 CN CN201621429169.XU patent/CN206578965U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109910141A (en) * | 2017-12-13 | 2019-06-21 | 宁波交通工程建设集团有限公司 | A kind of mobile die station of automation large bridge prefabricated components and its production method |
| CN111941590A (en) * | 2020-08-14 | 2020-11-17 | 安庆米锐智能科技有限公司 | Forming and manufacturing method of assembled composite floor slab |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20171024 Termination date: 20211224 |