CN206578486U - A kind of vertical welder for metal hose - Google Patents
A kind of vertical welder for metal hose Download PDFInfo
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- CN206578486U CN206578486U CN201720222824.2U CN201720222824U CN206578486U CN 206578486 U CN206578486 U CN 206578486U CN 201720222824 U CN201720222824 U CN 201720222824U CN 206578486 U CN206578486 U CN 206578486U
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- rotating disk
- metal hose
- welding gun
- clamping ring
- welding
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Abstract
The utility model is related to a kind of vertical welder for metal hose, the device includes support, it is arranged horizontally at the workbench of cradle top, it is rotatably arranged on the rotating disk mechanism on workbench, the rotary disc driving mechanism being connected with rotating disk mechanism and the movable welding gunlock structure for being arranged on support and being adapted with rotating disk mechanism, rotating disk mechanism is provided with clamping device, the metal hose that top is cased with into joint is vertically placed on rotating disk mechanism, and the outer wall of metal hose is gripped by clamping device, rotary disc driving mechanism drives rotating disk mechanism to rotate afterwards, by movable welding gunlock structure by metal hose together with weld.Compared with prior art, the utility model uses automatic welding mode, and vertical ring welding is carried out to metal hose by welding gun, and welding efficiency is high, and good product quality, it is easy to operate, security is good.
Description
Technical field
The utility model belongs to metal hose processing technique field, is related to a kind of fillet welding in the vertical position for metal hose and is hinged with
Put.
Background technology
Metal hose is the important composition part in modern industrial equipment connecting pipeline, can be used as electric wire, cable, automation
Electric wire protection pipe and civilian shower hose of instrument signal etc..Metal hose has that light unit weight, flexibility be good, resistance to height
Warm, corrosion-resistant the advantages of, it is widely used in the industries such as machinery, chemical industry, oil, metallurgy, food.
Metal hose generally requires to use welding procedure, such as welds together two short metal hoses in processing,
As a long metal hose, to expand the application of metal hose；Or by metal hose together with weld, just
It is connected in enabling metal hose by joint and other pipe fittings, equipment.Such welding mostly uses annular solder mode,
To improve the fixing of welding.
At present, when carrying out annular solder to metal hose, mostly using manual welding mode, a segment length is welded, just
Metal hose must be turned an angle, proceed welding afterwards, until completing whole annular solder.Or by metal hose
It is placed on rotatable turntable, control metal hose is rotated on the other hand, and another hand is continuously welded, and is realized to metal hose
Annular solder.Not only welding efficiency is low for these modes, easily causes product quality unqualified because of operating error, and to operator
The level of skill of member requires high, is not easy to popularization and application.In addition, manually directly being welded, there is certain potential safety hazard, hold
Easily have an accident.
Utility model content
The purpose of this utility model is exactly the defect in order to overcome above-mentioned prior art presence and provides a kind of welding efficiency
The high and good vertical welder for metal hose of security.
The purpose of this utility model can be achieved through the following technical solutions：
A kind of vertical welder for metal hose, the device includes support, is arranged horizontally at top of support
The workbench in portion, the rotating disk mechanism being rotatably arranged on workbench, with rotating disk mechanism be connected rotary disc driving mechanism and
The movable welding gunlock structure for being arranged on support and being adapted with rotating disk mechanism, described rotating disk mechanism is provided with clamping device,
The metal hose that top is cased with into joint is vertically placed on rotating disk mechanism, and by clamping device to the outer of metal hose
Wall is gripped, afterwards rotary disc driving mechanism drive rotating disk mechanism rotate, by movable welding gunlock structure by metal hose with
Weld is together.
Described rotating disk mechanism, which includes vertically plugging rotating shaft on the table and fixed in the horizontal direction, to be set
Put the rotating disk at the top of rotating shaft.Rotating disk is not directly contacted with workbench, it is to avoid because of frictional resistance mistake when relatively rotating between the two
Influence being smoothed out for rotation process greatly.
Bearing is provided between the side of described rotating shaft and workbench.Bearing can reduce rotating shaft and be relatively rotated with workbench
When frictional resistance, make the rotation process of rotating disk more smoothly.
Described rotary disc driving mechanism includes the rotating disk motor being arranged on support and is arranged on above workbench
And the travelling gear being connected with rotating disk motor, the side of described rotating disk is provided with the annular being meshed with travelling gear
Rack, described rotating disk motor is connected by travelling gear and annular rack with rotating disk.In rotating disk motor
Under drive, travelling gear interacts with annular rack, annular rack is constantly rotated, and then drives rotating disk to rotate.
Described clamping device includes the first half-round clamping ring, the second half-round clamping ring being oppositely arranged on rotating disk, described
First half-round clamping ring is fixedly connected with rotating disk, and one end of the second described half-round clamping ring is hinged with the first half-round clamping ring, another
End is flexibly connected with the first half-round clamping ring by lock.Second half-round clamping ring can turn around the pin joint of itself and the first half-round clamping ring
Panel surface is slided, and is easy to the fixation and release to metal hose.When the first half-round clamping ring and the second half-round clamping ring are combined simultaneously
After the clamping of the outer wall of metal hose, together with the first half-round clamping ring can be tightly secured in by lock with the second half-round clamping ring,
And then metal hose is fixed, metal hose rocks unstable and influences welding quality when preventing from rotating.
The first described half-round clamping ring and the medial surface of the second half-round clamping ring are equipped with rubber blanket.Rubber blanket can either make
The clamping of one half-round clamping ring and the second half-round clamping ring to metal hose is more firm, effectively prevents metal hose from rocking or misplacing,
Also it is avoided that the side wall of metal hose directly contacts with the medial surface of the first half-round clamping ring, the second half-round clamping ring and makes metal simultaneously
Cut is produced on the side wall of flexible pipe, the quality of metal hose is influenceed.
As preferred technical scheme, the first described half-round clamping ring and the medial surface of the second half-round clamping ring are uniformly laid with
Multiple rubber blankets.Multiple rubber blankets can make pressure between the first half-round clamping ring, the second half-round clamping ring and metal hose more
Uniformly, be further ensured that the fixing fixed to metal hose, at the same stress concentration that single rubber blanket produces can be avoided and
Situations such as compressing is recessed is caused to the side wall of metal hose, thus further ensures the quality of product.
Described movable welding gunlock structure include be arranged vertically on support Z axis cylinder, set in the horizontal direction
The X-axis slide rail put side on the table and be connected with the piston drive of Z axis cylinder, the welding gun group being slidably arranged in X-axis slide rail
Part and be arranged horizontally at X-axis slide rail one end and with welding gun component be connected X-axis cylinder.The piston of Z axis cylinder
It is flexible, drive X-axis slide rail vertically moving, realize the change of welding gun component in the vertical direction position；The work of X-axis cylinder
Plug is flexible, drives welding gun component to move in the horizontal direction, realizes welding gun component moving along rotating disk radial direction in the horizontal direction, change
The relative distance become between welding gun component and rotating disk.The position of welding gun component can be adjusted flexibly by Z axis cylinder and X-axis cylinder
Put, device is applied to the vertical welding of various metal hoses.
As preferred technical scheme, described Z axis cylinder is provided with 2 side by side, to improve the stability of X-axis slide rail.
Described welding gun component includes the welding gun fixed seat being slidably arranged in X-axis slide rail and is arranged on welding gun fixed seat
Welding gun that is upper and being adapted with rotating disk mechanism, described X-axis cylinder is connected with welding gun fixed seat.
As preferred technical scheme, it is hinged, is easy to according to welding requirements between described welding gun and welding gun fixed seat
Welding gun is adjusted flexibly relative to the angle between welding gun fixed seat, to adapt to different welding manners.
The utility model in practical application, the metal hose that top is cased with into joint is vertically placed on rotating disk,
The first half-round clamping ring is combined with the second half-round clamping ring afterwards, and locks lock, the outer wall of metal hose is clamped
It is fixed；The position of welding gun component is adjusted by Z axis cylinder and X-axis cylinder, makes the muzzle of welding gun just to the to be welded of metal hose
Place；Start rotating disk motor, metal hose is rotated with rotating disk, welding gun carries out annular solder to metal hose, and metal is soft
Pipe is together with weld.
Compared with prior art, the utility model has the characteristics that：
1) automatic welding mode is used, vertical ring welding is carried out to metal hose by welding gun, operation is not only easy to,
The operation of hand-turning metal hose when eliminating annular solder, improves efficiency during welding, and welded during automatic welding
It is more accurate, the quality of product is improved, further, since avoiding artificial directly welding, potential safety hazard during welding is eliminated,
Improve security；
2) rotating disk mechanism and rotary disc driving mechanism ensure that metal hose at the uniform velocity rotates in welding, realize annular welds
Connect；Rocking when clamping device can avoid the metal hose from rotating, improves welding accuracy and welding quality；Movable welding gunlock
Welding torch position can be adjusted flexibly according to welding requirements in structure, improve the device scope of application；
3) simple to operate, the stability of device is good, and service life is long.
Brief description of the drawings
Fig. 1 is overall structure diagram of the present utility model；
Fig. 2 is main structure diagram of the present utility model；
Fig. 3 is overlooking the structure diagram of the present utility model；
Description of symbols in figure：
1-support, 2-workbench, 3-rotating shaft, 4-rotating disk, 5-bearing, 6-rotating disk motor, 7-driving cog
Wheel, the 8-the first half-round clamping ring, the 9-the second half-round clamping ring, 10-lock, 11-rubber blanket, 12-Z axis cylinder, 13-X-axis are slided
Rail, 14-X-axis cylinder, 15-welding gun fixed seat, 16-welding gun.
Embodiment
The utility model is described in detail with specific embodiment below in conjunction with the accompanying drawings.The present embodiment is with the utility model
Implemented premised on technical scheme, give detailed embodiment and specific operating process, but guarantor of the present utility model
Shield scope is not limited to following embodiments.
Embodiment：
A kind of vertical welder for metal hose as Figure 1-3, the device includes support 1, along level side
It is connected to the workbench 2 for being arranged on the top of support 1, the rotating disk mechanism being rotatably arranged on workbench 2, with rotating disk mechanism
Set on rotary disc driving mechanism and the movable welding gunlock structure for being arranged on support 1 and being adapted with rotating disk mechanism, rotating disk mechanism
There is clamping device, the metal hose that top is cased with into joint is vertically placed on rotating disk mechanism, and passes through clamping device pair
The outer wall of metal hose is gripped, and rotary disc driving mechanism drives rotating disk mechanism to rotate afterwards, by movable welding gunlock structure
By metal hose together with weld.
Wherein, rotating disk mechanism includes the rotating shaft 3 being vertically plugged on workbench 2 and fixed in the horizontal direction to set
Put the rotating disk 4 at the top of rotating shaft 3.Bearing 5 is provided between the side of rotating shaft 3 and workbench 2.
Rotary disc driving mechanism include the rotating disk motor 6 that is arranged on support 1 and be arranged on the top of workbench 2 and with
The travelling gear 7 that rotating disk motor 6 is connected, the side of rotating disk 4 is provided with the annular rack being meshed with travelling gear 7,
Rotating disk motor 6 is connected by travelling gear 7 and annular rack with rotating disk 4.
Clamping device includes the first half-round clamping ring 8, the second half-round clamping ring 9 being oppositely arranged on rotating disk 4, the first semicircle card
Ring 8 is fixedly connected with rotating disk 4, and one end of the second half-round clamping ring 9 is hinged with the first half-round clamping ring 8, the other end and the first semicircle
Snap ring 8 is flexibly connected by lock 10.The medial surface of first half-round clamping ring 8 and the second half-round clamping ring 9 is equipped with rubber blanket 11.
Movable welding gunlock structure include be arranged vertically on support 1 Z axis cylinder 12, be arranged horizontally at
The X-axis slide rail 13 being connected above workbench 2 and with the piston drive of Z axis cylinder 12, the welding gun being slidably arranged in X-axis slide rail 13
Component and be arranged horizontally at the one end of X-axis slide rail 13 and with welding gun component be connected X-axis cylinder 14.Welding gun component
Including the welding gun fixed seat 15 being slidably arranged in X-axis slide rail 13 and be arranged in welding gun fixed seat 15 and with rotating disk mechanism phase
The welding gun 16 of adaptation, X-axis cylinder 14 is connected with welding gun fixed seat 15.
Device is vertically placed on rotating disk 4 in practical application, top is cased with into the metal hose of joint, afterwards will
First half-round clamping ring 8 is combined with the second half-round clamping ring 9, and locks lock 10, and the outer wall of metal hose clamp admittedly
It is fixed；The position of welding gun component is adjusted by Z axis cylinder 12 and X-axis cylinder 14, the muzzle of welding gun 16 is just treated to metal hose
Weld；Start rotating disk motor 6, metal hose is rotated with rotating disk 4, welding gun 16 carries out annular solder to metal hose,
By metal hose together with weld.
The above-mentioned description to embodiment is understood that for ease of those skilled in the art and using practicality
It is new.Person skilled in the art obviously can easily make various modifications to these embodiments, and illustrating herein
General Principle be applied in other embodiment without passing through performing creative labour.Therefore, the utility model is not limited to above-mentioned
Embodiment, those skilled in the art disclose according to of the present utility model, do not depart from improvement that the utility model category made and
Modification all should be within protection domain of the present utility model.
Claims (8)
1. a kind of vertical welder for metal hose, it is characterised in that the device includes support (1), in the horizontal direction
It is arranged on the workbench (2) at the top of support (1), the rotating disk mechanism being rotatably arranged on workbench (2), is driven company with rotating disk mechanism
The rotary disc driving mechanism that connects and the movable welding gunlock structure being adapted on support (1) and with rotating disk mechanism is arranged on, it is described
Rotating disk mechanism is provided with clamping device, and the metal hose that top is cased with into joint is vertically placed on rotating disk mechanism, and is led to
Cross clamping device to grip the outer wall of metal hose, rotary disc driving mechanism drives rotating disk mechanism to rotate afterwards, by moving
Dynamic formula welding gun mechanism is by metal hose together with weld.
2. a kind of vertical welder for metal hose according to claim 1, it is characterised in that described rotating disk
Mechanism includes the rotating shaft (3) being vertically plugged on workbench (2) and is fixedly installed on rotating shaft (3) top in the horizontal direction
The rotating disk (4) in portion.
3. a kind of vertical welder for metal hose according to claim 2, it is characterised in that described rotating shaft
(3) bearing (5) is provided between side and workbench (2).
4. a kind of vertical welder for metal hose according to claim 2, it is characterised in that described rotating disk
Drive mechanism includes the rotating disk motor (6) being arranged on support (1) and is arranged on above workbench (2) and is driven with rotating disk
The travelling gear (7) of dynamic motor (6) drive connection, the side of described rotating disk (4) is provided with the ring being meshed with travelling gear (7)
Shape rack, described rotating disk motor (6) is connected by travelling gear (7) and annular rack with rotating disk (4).
5. a kind of vertical welder for metal hose according to claim 2, it is characterised in that described clamping
Mechanism includes the first half-round clamping ring (8), the second half-round clamping ring (9) being oppositely arranged on rotating disk (4), the first described semicircle card
Ring (8) is fixedly connected with rotating disk (4), and one end of described the second half-round clamping ring (9) is hinged with the first half-round clamping ring (8), separately
One end is flexibly connected with the first half-round clamping ring (8) by latching (10).
6. a kind of vertical welder for metal hose according to claim 5, it is characterised in that described first
The medial surface of half-round clamping ring (8) and the second half-round clamping ring (9) is equipped with rubber blanket (11).
7. a kind of vertical welder for metal hose according to claim 1, it is characterised in that described movement
Formula welding gun mechanism include be arranged vertically on support (1) Z axis cylinder (12), be arranged horizontally at workbench
(2) X-axis slide rail (13) being connected above and with the piston drive of Z axis cylinder (12), the weldering being slidably arranged in X-axis slide rail (13)
Rifle component and be arranged horizontally at X-axis slide rail (13) one end and with welding gun component be connected X-axis cylinder (14).
8. a kind of vertical welder for metal hose according to claim 7, it is characterised in that described welding gun
Component include the welding gun fixed seat (15) that is slidably arranged in X-axis slide rail (13) and be arranged in welding gun fixed seat (15) and with
The welding gun (16) that rotating disk mechanism is adapted, described X-axis cylinder (14) is connected with welding gun fixed seat (15).
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720222824.2U CN206578486U (en) | 2017-03-08 | 2017-03-08 | A kind of vertical welder for metal hose |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720222824.2U CN206578486U (en) | 2017-03-08 | 2017-03-08 | A kind of vertical welder for metal hose |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206578486U true CN206578486U (en) | 2017-10-24 |
Family
ID=60111715
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720222824.2U Active CN206578486U (en) | 2017-03-08 | 2017-03-08 | A kind of vertical welder for metal hose |
Country Status (1)
| Country | Link |
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| CN (1) | CN206578486U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109304529A (en) * | 2018-10-26 | 2019-02-05 | 杭州恒立制造科技有限公司 | Round tube welds rotating device |
| CN112427841A (en) * | 2020-10-28 | 2021-03-02 | 江苏兄弟管业制造有限公司 | Automatic welding machine for thin-wall metal hose |
-
2017
- 2017-03-08 CN CN201720222824.2U patent/CN206578486U/en active Active
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN109304529A (en) * | 2018-10-26 | 2019-02-05 | 杭州恒立制造科技有限公司 | Round tube welds rotating device |
| CN112427841A (en) * | 2020-10-28 | 2021-03-02 | 江苏兄弟管业制造有限公司 | Automatic welding machine for thin-wall metal hose |
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