CN206568600U - Zigzag is to roller tablet press - Google Patents

Zigzag is to roller tablet press Download PDF

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Publication number
CN206568600U
CN206568600U CN201621279037.3U CN201621279037U CN206568600U CN 206568600 U CN206568600 U CN 206568600U CN 201621279037 U CN201621279037 U CN 201621279037U CN 206568600 U CN206568600 U CN 206568600U
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China
Prior art keywords
roll
zigzag
tablet press
roller
main shaft
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CN201621279037.3U
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Chinese (zh)
Inventor
吴长明
李平
侯秀芳
张根太
张建运
吴雷
Current Assignee (The listed assignees may be inaccurate. Google has not performed a legal analysis and makes no representation or warranty as to the accuracy of the list.)
HENAN LONGCHANG MACHINERY MANUFACTURING Co Ltd
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HENAN LONGCHANG MACHINERY MANUFACTURING Co Ltd
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Abstract

The utility model discloses a kind of zigzag to roller tablet press, at least include the roll and another roll relative to the roll opposite direction rotating of a rotation, the roll has zigzag extrusion forming face, and the zigzag extrusion forming face convex-concave of two rolls of opposite direction rotating, which is intersected, to be coordinated.The utility model is to set roll on the main shaft of tablet press machine, the conical surface of the roll wheels of every intermediate projections and the roll wheels conical surface formation material extrusion forming face of intermediate projections on another main shaft, two extrusion forming faces form the angle of energy self-locking granule materials, so that material gives its frictional force without roll surface, can be descending with roll surface rotation, reach the purpose of pressure rolling granule materials.The two roller conical surfaces are with storeroom completely without sliding friction, and electric energy is fully converted to flatten the energy needed for material, has greatly saved specific yield energy consumption, has improved the use reliability of roll, extend roll working life.

Description

Zigzag is to roller tablet press
Technical field
The utility model is related to mechanical equipment technical field during granular material tabletting, relates in particular to a kind of saw Tooth form is to roller tablet press.
Background technology
Tablet press machine is by applying active force by bulk materials tabletting to requiring thicknessMachineryEquipment, pressing tablet mistake The external force of material is put in journey pressure rolling form.At present, tablet press machine is cylinder pair roller type type mechanical tableting machine.
Pair roller type type mechanical tableting machine does opposite direction rotating motion by two cylindrical rollers being placed in parallel, and material pressure rolling is made With and reach and tabletting carried out to material, be suitable for fine particle material.If for larger particles, two cylindrical roll diameters compared with It is small, just it is difficult to material pressure rolling slabbing between roll.Reason is:The tangent face of cylinder although be in tangent position Move downward, material is in an intermediate position, but because two faces of cylinder are upward to the active force of material particles, only in thing Expect that particle is sufficiently small, two roller diameters are sufficiently large, and material forms sufficiently small angle in two cylinder roll surfaces, and two roll surfaces are to material particles Sufficiently large pressure is produced, so that when producing sufficiently large frictional force, when this frictional force is more than the upward support force of roll surface, Material particles can be descending, and the purpose of tabletting is reached by roll.At present for large-scale production, the output demand of manufacturer Increasing, tablet press machine manufacturer is in order to improve single device yield, it has to increase the diameter and length of roll, increases diameter It is, in order to reduce two roll surface angles, pressure of two rollers to material to be improved with this, increases the frictional force to material, improve yield.But That the sliding frictions of material and two roll surfaces exists all the time, the rub thermal energy consumption that produces electric energy, cause ton material energy consumption compared with Height, roll wear is serious, the lost of life.
In summary, the characteristics of tablet press machine mechanical by two cylindrical rolls it can be seen from when the centre of material from two roll surfaces leads to Out-of-date, partial particulate material skids between two rollers, so as to cause the specific yield energy that tablet press machine is added to roller frictional heating Consumption, and the aggravation of two roll surface wearings, reduction use reliability, reduction of service life;Because roller diameter is larger, length is longer, rolls Roller weight is too heavy.
The content of the invention
The purpose of this utility model is to provide a kind of zigzag to roller tablet press, overcomes the tablet press machine of prior art to work When, granule materials skidded between two rollers, the specific yield energy consumption and two so as to cause to roller frictional heating, add tablet press machine Roll surface wearing aggravation, reduction use reliability, the defect of reduction of service life.
To achieve these goals, the technical solution of the utility model is:
A kind of zigzag is to roller tablet press, at least including a roll rotated and one relative to the roll opposite direction rotating Another roll, the roll has zigzag extrusion forming face, and the zigzag of two rolls of opposite direction rotating is squeezed into Type face convex-concave, which is intersected, to be coordinated.
As the improvement to above-mentioned technical proposal, the roll is integral type structure or is formed by stacking by multi-disc point roll; When the roll is formed by stacking by multi-disc point roll, the die joint of described point of roll is located at zigzag bottom of the tooth.
As the improvement to above-mentioned technical proposal, the zigzag also includes the main shaft of opposite direction rotating, institute to roller tablet press State roll to be respectively sleeved on main shaft, the main axis parallel of two opposite direction rotatings is set.
As the improvement to above-mentioned technical proposal, the zigzag also includes casing to roller tablet press, and the main shaft is worn On casing, the roll is located in casing, and the casing is provided with charging aperture in the upper end positioned at main shaft, and the casing is in place Discharging opening is provided with below main shaft.
As the improvement to above-mentioned technical proposal, the main shaft is provided at both ends with bearing and bearing chamber, and the main shaft leads to Bearing, bearing chamber is crossed to be movably arranged on casing.
As the improvement to above-mentioned technical proposal, the zigzag also includes base to roller tablet press, and the casing is set On base.
As the improvement to above-mentioned technical proposal, the sawtooth also includes the transmission being connected with roll to roller tablet press Device, the transmission device is belt gear, and the belt gear is one or two.
As the improvement to above-mentioned technical proposal, the zigzag also includes power set, the power to roller tablet press Device is motor, and the quantity of the motor and transmission device matches.
It is used as the improvement to above-mentioned technical proposal, when the belt gear, motor are respectively one, the casing Outer to be provided with transition wheel, two rolls, the transition wheel of opposite direction rotating are connected, and one of roll is by belt gear Drive connection.
Compared with prior art, advantage and beneficial effect of the present utility model are:
Zigzag of the present utility model to roller tablet press,
1st, the utility model is that roll is set on the main shaft of tablet press machine, the conical surface of the roll wheels of every intermediate projections with it is another The roll wheels conical surface formation material extrusion forming face of intermediate projections on one main shaft, two extrusion forming faces are formed can self-locking particle The angle of material so that material gives its frictional force without roll surface, you can as roll surface rotation is descending, reach pressure rolling granule materials Purpose.The two roller conical surfaces are with storeroom completely without sliding friction, and electric energy is fully converted to flatten the energy needed for material, greatly Specific yield energy consumption has been saved, the use reliability of roll has been improved, extends roll working life.
2nd, the roller of the utility model two is zigzag, and intersects cooperation, and formed one is contacted directly by original cylinder roll surface Line, is changed into the curve of each roll circular conical surface formation, in working face just as in the case of, effectively shortens the length of roller, increase The rigidity of roller, considerably reduces the steel using amount of specific yield, reduces weight of equipment and floor space.With China's soybean oil Company, day 500 tons of processed soybeans soybean flaker(Tablet press machine)Exemplified by, roller diameter 800mm, length 2100mm, weight 8.3 Ton;And zigzag is to roller tablet press roller diameter 450mm, length 600mm, 0.65 ton of weight.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only It is some embodiments of the present utility model, for those of ordinary skill in the art, before creative labor is not paid Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the main structure diagram of embodiment 1 of the present utility model.
Fig. 2 is the overlooking the structure diagram of embodiment 1 of the present utility model.
Fig. 3 is the structural representation of embodiment 2 of the present utility model.
Fig. 4 is the structural representation of embodiment 3 of the present utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made The every other embodiment obtained, any modification, equivalent substitution and improvements made etc., it should be included in of the present utility model Within protection domain.
Embodiment 1:
As illustrated in fig. 1 and 2, the zigzag of the present embodiment is to roller tablet press, including charging aperture 1, casing 2, base 3, discharging Mouth 4, the first main shaft 10 is installed in casing 2, and the first main shaft 10 passes through clutch shaft bearing 5, the activity of clutch shaft bearing room 6 with casing 2 Connection, the first motor 13 drives the first main shaft 10 to rotate by the first belt gear 15, is set on the first described main shaft 10 First roll 9 is equipped with, the cross sectional shape of first roll 9 is zigzag, the sheet disk roller string that first roll 9 is protruded by multiple middle parts On main shaft;Second main shaft 11 is installed in casing 2, and the second main shaft 11 passes through second bearing 7, second bearing with casing 2 Room 8 is flexibly connected, and the second motor 14 drives the second main shaft 11 to rotate by the second belt gear 16, the second described main shaft Second roll 12 is provided with 11, the cross sectional shape of second roll 12 is zigzag, and second roll 12 is protruded by multiple middle parts Sheet disk roller is in tandem on the second main shaft 11.Two roll parallel arrangements are provided with described housing 2, two roll convex-concaves are handed over Fork coordinates.
In use, two Roller. redress to needed for sheeting thickness gap, material from feeding mouth 1 enter first roll 9, On the conical surface of the sheet disk roller of second roll 12, the first motor 13 turns clockwise(Stand and seen in pulley end), the second motor 14 Rotate counterclockwise(Stand and seen in pulley end), two roll opposite direction rotatings, drive materials downward, roll into piece by two roll-ins, from Discharging opening 4 is discharged.
Embodiment 2:
First roll 9, second roll 12 can make Split type structure, or be made of one structure, i.e. first roll 9, second Roll 12 is overall zigzag structure, and when being made of one structure, first roll 9, the structure of second roll 12 are as shown in Figure 3.Do During integral structure, first roll 9, the processed complex of second roll 12, but bulk strength is high, and rigidity is good.
Remaining be the same as Example 1.
Embodiment 3:
Described tablet press machine can only be equipped with a motor, and motor drives main shaft to rotate by a belt gear, Transition wheel, two rolls of opposite direction rotating, transition wheel drive connection are provided with outside casing.Its structure is as shown in Figure 4.
Remaining be the same as Example 1.
1st, the utility model is that roll is set on the main shaft of tablet press machine, the conical surface of the roll wheels of every intermediate projections with it is another The roll wheels conical surface formation material extrusion forming face of intermediate projections on one main shaft, two extrusion forming faces are formed can self-locking particle The angle of material so that material gives its frictional force without roll surface, you can as roll surface rotation is descending, reach pressure rolling granule materials Purpose.The two roller conical surfaces are with storeroom completely without sliding friction, and electric energy is fully converted to flatten the energy needed for material, greatly Specific yield energy consumption has been saved, the use reliability of roll has been improved, extends roll working life.
2nd, the roller of the utility model two is zigzag, and intersects cooperation, and formed one is contacted directly by original cylinder roll surface Line, is changed into the curve of each roll circular conical surface formation, in working face just as in the case of, effectively shortens the length of roller, increase The rigidity of roller, considerably reduces the steel using amount of specific yield, reduces weight of equipment and floor space.With China's soybean oil Company, day 500 tons of processed soybeans soybean flaker(Tablet press machine)Exemplified by, roller diameter 800mm, length 2100mm, weight 8.3 Ton;And zigzag is to roller tablet press roller diameter 450mm, length 600mm, 0.65 ton of weight.
1st, product purpose:This product is mainly used in oils industry raw material tabletting, and also corn deep processing tabletting is used as ox The industries such as feedstuff.
2nd, product advantage:
1), save power consumption:Compared with applying in the market to roller tablet press, save power consumption and be more than 50%.2), volume It is small lightweight.
3), it is easy to maintenance.
It is noted that embodiment described above is to the illustrative and not limiting of technical solutions of the utility model, affiliated skill The equivalent substitution of art field those of ordinary skill or the other modifications made according to prior art, as long as not new beyond this practicality The thinking and scope of type technical scheme, should be included within the interest field required by the utility model.

Claims (9)

1. a kind of zigzag is to roller tablet press, it is characterised in that:At least include a roll rotated and one is rolled relative to this Another roll of roller opposite direction rotating, the roll has zigzag extrusion forming face, the saw of two rolls of opposite direction rotating Tooth form extrusion forming face convex-concave, which is intersected, to be coordinated.
2. zigzag is to roller tablet press according to claim 1, it is characterised in that:The roll is for integral type structure or by many Piece point roll is formed by stacking;When the roll is formed by stacking by multi-disc point roll, the die joint of described point of roll is located at sawtooth The bottom of the tooth of shape.
3. zigzag according to claim 1 or claim 2 is to roller tablet press, it is characterised in that:The zigzag to roller tablet press also Main shaft including opposite direction rotating, the roll is respectively sleeved on main shaft, and the main axis parallel of two opposite direction rotatings is set.
4. zigzag is to roller tablet press according to claim 3, it is characterised in that:The zigzag also includes to roller tablet press Casing, the main shaft is located on casing, the roll be located at casing in, the casing be provided with the upper end positioned at main shaft into Material mouth, the casing is being provided with discharging opening below main shaft.
5. zigzag is to roller tablet press according to claim 4, it is characterised in that:The main shaft be provided at both ends with bearing and Bearing chamber, the main shaft is movably arranged on casing by bearing, bearing chamber.
6. zigzag is to roller tablet press according to claim 4, it is characterised in that:The zigzag also includes to roller tablet press Base, the casing is arranged on base.
7. zigzag is to roller tablet press according to claim 4, it is characterised in that:The zigzag also includes to roller tablet press The transmission device being connected with roll, the transmission device is belt gear, and the belt gear is one or two It is individual.
8. zigzag is to roller tablet press according to claim 7, it is characterised in that:The zigzag also includes to roller tablet press Power set, the power set are motor, and the quantity of the motor and transmission device matches.
9. zigzag is to roller tablet press according to claim 8, it is characterised in that:When the belt gear, motor point When Wei not be one, transition wheel, two rolls of opposite direction rotating, transition wheel drive connection, therein one be provided with outside the casing Individual roll is connected by belt gear.
CN201621279037.3U 2016-11-27 2016-11-27 Zigzag is to roller tablet press Active CN206568600U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201621279037.3U CN206568600U (en) 2016-11-27 2016-11-27 Zigzag is to roller tablet press

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201621279037.3U CN206568600U (en) 2016-11-27 2016-11-27 Zigzag is to roller tablet press

Publications (1)

Publication Number Publication Date
CN206568600U true CN206568600U (en) 2017-10-20

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Family Applications (1)

Application Number Title Priority Date Filing Date
CN201621279037.3U Active CN206568600U (en) 2016-11-27 2016-11-27 Zigzag is to roller tablet press

Country Status (1)

Country Link
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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106541602A (en) * 2016-11-27 2017-03-29 河南龙昌机械制造有限公司 Zigzag is to roller tablet press

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN106541602A (en) * 2016-11-27 2017-03-29 河南龙昌机械制造有限公司 Zigzag is to roller tablet press

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Legal Events

Date Code Title Description
GR01 Patent grant
GR01 Patent grant
PE01 Entry into force of the registration of the contract for pledge of patent right

Denomination of utility model: Sawtooth-shaped pair-roller sheeter

Effective date of registration: 20190226

Granted publication date: 20171020

Pledgee: Jiaozuo CTS bank Limited by Share Ltd

Pledgor: HENAN LONGCHANG MACHINERY MANUFACTURING CO., LTD.

Registration number: 2019410000004

PE01 Entry into force of the registration of the contract for pledge of patent right
PC01 Cancellation of the registration of the contract for pledge of patent right

Date of cancellation: 20200110

Granted publication date: 20171020

Pledgee: Jiaozuo CTS bank Limited by Share Ltd

Pledgor: HENAN LONGCHANG MACHINERY MANUFACTURING CO., LTD.

Registration number: 2019410000004

PC01 Cancellation of the registration of the contract for pledge of patent right