Zigzag is to roller tablet press
Technical field
The utility model is related to mechanical equipment technical field during granular material tabletting, relates in particular to a kind of saw
Tooth form is to roller tablet press.
Background technology
Tablet press machine is by applying active force by bulk materials tabletting to requiring thicknessMachineryEquipment, pressing tablet mistake
The external force of material is put in journey pressure rolling form.At present, tablet press machine is cylinder pair roller type type mechanical tableting machine.
Pair roller type type mechanical tableting machine does opposite direction rotating motion by two cylindrical rollers being placed in parallel, and material pressure rolling is made
With and reach and tabletting carried out to material, be suitable for fine particle material.If for larger particles, two cylindrical roll diameters compared with
It is small, just it is difficult to material pressure rolling slabbing between roll.Reason is:The tangent face of cylinder although be in tangent position
Move downward, material is in an intermediate position, but because two faces of cylinder are upward to the active force of material particles, only in thing
Expect that particle is sufficiently small, two roller diameters are sufficiently large, and material forms sufficiently small angle in two cylinder roll surfaces, and two roll surfaces are to material particles
Sufficiently large pressure is produced, so that when producing sufficiently large frictional force, when this frictional force is more than the upward support force of roll surface,
Material particles can be descending, and the purpose of tabletting is reached by roll.At present for large-scale production, the output demand of manufacturer
Increasing, tablet press machine manufacturer is in order to improve single device yield, it has to increase the diameter and length of roll, increases diameter
It is, in order to reduce two roll surface angles, pressure of two rollers to material to be improved with this, increases the frictional force to material, improve yield.But
That the sliding frictions of material and two roll surfaces exists all the time, the rub thermal energy consumption that produces electric energy, cause ton material energy consumption compared with
Height, roll wear is serious, the lost of life.
In summary, the characteristics of tablet press machine mechanical by two cylindrical rolls it can be seen from when the centre of material from two roll surfaces leads to
Out-of-date, partial particulate material skids between two rollers, so as to cause the specific yield energy that tablet press machine is added to roller frictional heating
Consumption, and the aggravation of two roll surface wearings, reduction use reliability, reduction of service life;Because roller diameter is larger, length is longer, rolls
Roller weight is too heavy.
The content of the invention
The purpose of this utility model is to provide a kind of zigzag to roller tablet press, overcomes the tablet press machine of prior art to work
When, granule materials skidded between two rollers, the specific yield energy consumption and two so as to cause to roller frictional heating, add tablet press machine
Roll surface wearing aggravation, reduction use reliability, the defect of reduction of service life.
To achieve these goals, the technical solution of the utility model is:
A kind of zigzag is to roller tablet press, at least including a roll rotated and one relative to the roll opposite direction rotating
Another roll, the roll has zigzag extrusion forming face, and the zigzag of two rolls of opposite direction rotating is squeezed into
Type face convex-concave, which is intersected, to be coordinated.
As the improvement to above-mentioned technical proposal, the roll is integral type structure or is formed by stacking by multi-disc point roll;
When the roll is formed by stacking by multi-disc point roll, the die joint of described point of roll is located at zigzag bottom of the tooth.
As the improvement to above-mentioned technical proposal, the zigzag also includes the main shaft of opposite direction rotating, institute to roller tablet press
State roll to be respectively sleeved on main shaft, the main axis parallel of two opposite direction rotatings is set.
As the improvement to above-mentioned technical proposal, the zigzag also includes casing to roller tablet press, and the main shaft is worn
On casing, the roll is located in casing, and the casing is provided with charging aperture in the upper end positioned at main shaft, and the casing is in place
Discharging opening is provided with below main shaft.
As the improvement to above-mentioned technical proposal, the main shaft is provided at both ends with bearing and bearing chamber, and the main shaft leads to
Bearing, bearing chamber is crossed to be movably arranged on casing.
As the improvement to above-mentioned technical proposal, the zigzag also includes base to roller tablet press, and the casing is set
On base.
As the improvement to above-mentioned technical proposal, the sawtooth also includes the transmission being connected with roll to roller tablet press
Device, the transmission device is belt gear, and the belt gear is one or two.
As the improvement to above-mentioned technical proposal, the zigzag also includes power set, the power to roller tablet press
Device is motor, and the quantity of the motor and transmission device matches.
It is used as the improvement to above-mentioned technical proposal, when the belt gear, motor are respectively one, the casing
Outer to be provided with transition wheel, two rolls, the transition wheel of opposite direction rotating are connected, and one of roll is by belt gear
Drive connection.
Compared with prior art, advantage and beneficial effect of the present utility model are:
Zigzag of the present utility model to roller tablet press,
1st, the utility model is that roll is set on the main shaft of tablet press machine, the conical surface of the roll wheels of every intermediate projections with it is another
The roll wheels conical surface formation material extrusion forming face of intermediate projections on one main shaft, two extrusion forming faces are formed can self-locking particle
The angle of material so that material gives its frictional force without roll surface, you can as roll surface rotation is descending, reach pressure rolling granule materials
Purpose.The two roller conical surfaces are with storeroom completely without sliding friction, and electric energy is fully converted to flatten the energy needed for material, greatly
Specific yield energy consumption has been saved, the use reliability of roll has been improved, extends roll working life.
2nd, the roller of the utility model two is zigzag, and intersects cooperation, and formed one is contacted directly by original cylinder roll surface
Line, is changed into the curve of each roll circular conical surface formation, in working face just as in the case of, effectively shortens the length of roller, increase
The rigidity of roller, considerably reduces the steel using amount of specific yield, reduces weight of equipment and floor space.With China's soybean oil
Company, day 500 tons of processed soybeans soybean flaker(Tablet press machine)Exemplified by, roller diameter 800mm, length 2100mm, weight 8.3
Ton;And zigzag is to roller tablet press roller diameter 450mm, length 600mm, 0.65 ton of weight.
Brief description of the drawings
, below will be to embodiment in order to illustrate more clearly of the utility model embodiment or technical scheme of the prior art
Or the accompanying drawing used required in description of the prior art is briefly described, it should be apparent that, drawings in the following description are only
It is some embodiments of the present utility model, for those of ordinary skill in the art, before creative labor is not paid
Put, other accompanying drawings can also be obtained according to these accompanying drawings.
Fig. 1 is the main structure diagram of embodiment 1 of the present utility model.
Fig. 2 is the overlooking the structure diagram of embodiment 1 of the present utility model.
Fig. 3 is the structural representation of embodiment 2 of the present utility model.
Fig. 4 is the structural representation of embodiment 3 of the present utility model.
Embodiment
Below in conjunction with the accompanying drawing in the utility model embodiment, the technical scheme in the utility model embodiment is carried out
Clearly and completely describe, it is clear that described embodiment is only a part of embodiment of the utility model, rather than whole
Embodiment.Based on the embodiment in the utility model, those of ordinary skill in the art are not under the premise of creative work is made
The every other embodiment obtained, any modification, equivalent substitution and improvements made etc., it should be included in of the present utility model
Within protection domain.
Embodiment 1:
As illustrated in fig. 1 and 2, the zigzag of the present embodiment is to roller tablet press, including charging aperture 1, casing 2, base 3, discharging
Mouth 4, the first main shaft 10 is installed in casing 2, and the first main shaft 10 passes through clutch shaft bearing 5, the activity of clutch shaft bearing room 6 with casing 2
Connection, the first motor 13 drives the first main shaft 10 to rotate by the first belt gear 15, is set on the first described main shaft 10
First roll 9 is equipped with, the cross sectional shape of first roll 9 is zigzag, the sheet disk roller string that first roll 9 is protruded by multiple middle parts
On main shaft;Second main shaft 11 is installed in casing 2, and the second main shaft 11 passes through second bearing 7, second bearing with casing 2
Room 8 is flexibly connected, and the second motor 14 drives the second main shaft 11 to rotate by the second belt gear 16, the second described main shaft
Second roll 12 is provided with 11, the cross sectional shape of second roll 12 is zigzag, and second roll 12 is protruded by multiple middle parts
Sheet disk roller is in tandem on the second main shaft 11.Two roll parallel arrangements are provided with described housing 2, two roll convex-concaves are handed over
Fork coordinates.
In use, two Roller. redress to needed for sheeting thickness gap, material from feeding mouth 1 enter first roll 9,
On the conical surface of the sheet disk roller of second roll 12, the first motor 13 turns clockwise(Stand and seen in pulley end), the second motor 14
Rotate counterclockwise(Stand and seen in pulley end), two roll opposite direction rotatings, drive materials downward, roll into piece by two roll-ins, from
Discharging opening 4 is discharged.
Embodiment 2:
First roll 9, second roll 12 can make Split type structure, or be made of one structure, i.e. first roll 9, second
Roll 12 is overall zigzag structure, and when being made of one structure, first roll 9, the structure of second roll 12 are as shown in Figure 3.Do
During integral structure, first roll 9, the processed complex of second roll 12, but bulk strength is high, and rigidity is good.
Remaining be the same as Example 1.
Embodiment 3:
Described tablet press machine can only be equipped with a motor, and motor drives main shaft to rotate by a belt gear,
Transition wheel, two rolls of opposite direction rotating, transition wheel drive connection are provided with outside casing.Its structure is as shown in Figure 4.
Remaining be the same as Example 1.
1st, the utility model is that roll is set on the main shaft of tablet press machine, the conical surface of the roll wheels of every intermediate projections with it is another
The roll wheels conical surface formation material extrusion forming face of intermediate projections on one main shaft, two extrusion forming faces are formed can self-locking particle
The angle of material so that material gives its frictional force without roll surface, you can as roll surface rotation is descending, reach pressure rolling granule materials
Purpose.The two roller conical surfaces are with storeroom completely without sliding friction, and electric energy is fully converted to flatten the energy needed for material, greatly
Specific yield energy consumption has been saved, the use reliability of roll has been improved, extends roll working life.
2nd, the roller of the utility model two is zigzag, and intersects cooperation, and formed one is contacted directly by original cylinder roll surface
Line, is changed into the curve of each roll circular conical surface formation, in working face just as in the case of, effectively shortens the length of roller, increase
The rigidity of roller, considerably reduces the steel using amount of specific yield, reduces weight of equipment and floor space.With China's soybean oil
Company, day 500 tons of processed soybeans soybean flaker(Tablet press machine)Exemplified by, roller diameter 800mm, length 2100mm, weight 8.3
Ton;And zigzag is to roller tablet press roller diameter 450mm, length 600mm, 0.65 ton of weight.
1st, product purpose:This product is mainly used in oils industry raw material tabletting, and also corn deep processing tabletting is used as ox
The industries such as feedstuff.
2nd, product advantage:
1), save power consumption:Compared with applying in the market to roller tablet press, save power consumption and be more than 50%.2), volume
It is small lightweight.
3), it is easy to maintenance.
It is noted that embodiment described above is to the illustrative and not limiting of technical solutions of the utility model, affiliated skill
The equivalent substitution of art field those of ordinary skill or the other modifications made according to prior art, as long as not new beyond this practicality
The thinking and scope of type technical scheme, should be included within the interest field required by the utility model.