CN206561158U - A kind of flying shear being driven with bilateral gear - Google Patents
A kind of flying shear being driven with bilateral gear Download PDFInfo
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- CN206561158U CN206561158U CN201720292914.9U CN201720292914U CN206561158U CN 206561158 U CN206561158 U CN 206561158U CN 201720292914 U CN201720292914 U CN 201720292914U CN 206561158 U CN206561158 U CN 206561158U
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Abstract
The utility model proposes a kind of flying shear being driven with bilateral gear, belong to rolling machinery field, the flying shear being driven with bilateral gear, including frame and the active cutter shaft that can be rotatably mounted in frame and from movable arbor, active cutter shaft and arranged in parallel and in horizontally disposed from movable arbor, the two ends of active cutter shaft are installed with driving gear respectively, driven gear is installed with respectively from the two ends of movable arbor, driven gear includes the driven master gear and driven pinion being fixedly and coaxially connected, driving gear is engaged simultaneously with the driven master gear and driven pinion of homonymy, driving gear, driven master gear and driven pinion are oblique circular cylinder gear, the adjust pad for being used for eliminating gear backlash is provided between driven master gear and driven pinion, driven gear also includes the preset that can be adjusted to gear backlash.This can either bear bigger shearing impact power with the flying shear that bilateral gear is driven, and enough shear precisions are can guarantee that again.
Description
Technical field
The utility model belongs to rolling machinery field, is related to and flies for the start stop mode roller to continuous production Strip shearing
Cut equipment, more particularly to a kind of flying shear being driven with bilateral gear.
Background technology
Domestic hot-rolled and cold-rolled start stop mode drum type flying shear equipment, is confined to the product of external introduction, mainly including day more at present
The large-scale metallurgical equipment supply enterprise such as this Mitsubishi, German western mark, VAI.According to the difference of shear plate strip product thickness,
The flying shears used on plate & strip production line are broadly divided into hot rolled steel plate bundling with flying shear, cold continuous rolling thin plate bundling flying shear
With very thin plate shearing flying shear on cold rolling subsequent treatment line.This three classes drum type flying shear structure type is roughly the same, but device structure
Size gap is than larger, and being mainly reflected in cutter shaft centre-to-centre spacing or diameter of cylinder size has significant difference, shears thicker strip,
The impulsive force of shearing it is bigger, it is necessary to equipment rigidity it is also bigger, it is necessary to cutter shaft centre-to-centre spacing or diameter of cylinder it is also bigger.From
The type of belt drive of cutter shaft is seen, typically configures synchromesh gear engagement to transmit moment of torsion by upper cutter shaft and lower, current upper and lower knife
Axle meshed gears form mainly has following two forms:
1. unilateral Helical gear Transmission is simultaneously disappeared gap using major-minor tooth, this flying shear is with relatively more, and major advantage is structure letter
Single, gear is easy for installation, it is possible to drive the circumferential movement of another cutter shaft by the axial movement of cutter shaft well, so that real
The adjustment of existing blade clearance.
2. the major-minor gear of the first form to be taken apart to the bilateral for being opened in memorial archway respectively, major-minor gear staggers in phase
Certain angle eliminates gear backlash.The structure of this form is used for slab shearing, can do the facewidth of major-minor gear
Greatly, bigger moment of torsion is transmitted, but very high is required to assembly precision.And due to a side gear when flying shear starts engaged transmission,
Another side gear engaged transmission when flying shear is braked, actually cutter shaft is still within cantilever position, under the conditions of the same facewidth
The antitorque ability of cutter shaft is not improved.
Above two mode is carried from cutter shaft gear from the point of view of the constraint of load square, cutter shaft all similar " cantilevered " support, knife
Axle is when shearing band, and especially for spiral scissors, strip is sheared by pointwise, side pointwise movement of the shearing moment from strip
To opposite side, and the gear of this cutting torsion is carried only in side, this certainly will cause the torsional deflection of cutter shaft, so that
The gap of upper and lower cutting edge is increased.To improve the torsional rigidity of cutter shaft, common mentality of designing is to increase cutter shaft diameter to ensure knife
Axle has enough torsional stiffnesses, and the flying shear diameter that such as hot rolling is used has reached 1000mm, meanwhile, cutter shaft centre-to-centre spacing also adds therewith
Greatly, this certainly will cause gear, bearing, the size of framework memorial archway and weight all to significantly improve, the rotary inertia of whole transmission system
Also increase, thus it requires the power and moment of torsion of driving motor are also required to lifting, add weight of equipment and manufacturing cost, invest into
This also and then increases, and lacks the market competitiveness.
And sheared for thin material, although shearing impact power relative thick material is much smaller, but blade clearance then requires controlled
It is smaller;Meanwhile, to blade clearance, its uniformity requirement in the width direction is higher, and blade clearance is too small to occur as soon as upper and lower cutting edge
Interfere with each other and forge a knife, and blade clearance is excessive occurs that strip cuts continuous phenomenon, influences the rhythm of production of whole unit, drop
Low production efficiency, or even there are useless, substandard products etc..
In summary, flying shear needs to bear moment huge shearing impact in shear history, and produces week according to coil of strip
Phase needs frequent starting and braking, has been also subjected to the moment of torsion of positive and negative both direction, therefore, for ensureing upper and lower cutter shaft synchronization
Gear pair needs enough intensity and can be in positive and negative both direction while control running clearance, tooth during avoiding rotating forward and invert
There is sideshake and send impact sound in wheel engagement.On the other hand, for the shearing of Strip, to ensure that its shearing section occurs without hair
Pierce and strip side either occur and cut opposite side cutting continuous phenomenon or thin strip occurs without the phenomenon of " tear ", this is just needed
Ensure whole upper and lower cutting edge when shearing, along cutting edge width blade clearance uniformity.Also, with current
The production needs and development trend of " being rolled with casting generation " technology, the strip steel specification scope of same unit production are more wide in range, strip rule
Lattice scope has expansion to thick, thin both direction, and this requires flying shears to need higher rigidity to tackle when slab is sheared
Cutter shaft torsional deflection, while ensureing blade clearance uniformity again to meet the shear precision requirement of thin material.
Utility model content
The purpose of this utility model is to provide a kind of flying shear being driven with bilateral gear, can either bear bigger shearing punching
Power is hit, enough shear precisions are can guarantee that again.
To reach above-mentioned purpose, the utility model proposes a kind of flying shear being driven with bilateral gear, including frame and it can turn
Dynamicly be arranged on the frame on active cutter shaft and from movable arbor, the active cutter shaft and it is described from movable arbor it is arranged in parallel and
It is in horizontally disposed, wherein, the two ends of the active cutter shaft are installed with driving gear respectively, and the two ends from movable arbor are distinguished
Driven gear is installed with, the driven gear includes the driven master gear and driven pinion being fixedly and coaxially connected, the active
Gear is engaged simultaneously with the driven master gear and the driven pinion of homonymy, the driving gear, the driven main tooth
Wheel and the driven pinion are oblique circular cylinder gear, and being provided between the driven master gear and the driven pinion is used to disappear
Except the adjust pad of gear backlash, the driven gear also includes the preset that can be adjusted to gear backlash.
The flying shear as described above being driven with bilateral gear, wherein, the driven master gear is sleeved on described from movable arbor
Outer wall on and be interference fitted with described from movable arbor, the wheel hub of the driven master gear is provided with a circle along the driven main tooth
The axially projecting installation sleeve of wheel, the driven pinion is sleeved in the installation sleeve, had in the installation sleeve
Along the axially arranged feather key of the driven master gear, offered on the driven pinion and the feather key corresponding matching
Guide key groove.
The as described above flying shear being driven with bilateral gear, wherein, the driven master gear and described between movable arbor
It is additionally provided with connecting key, the connecting key is installed in described from the outer wall of movable arbor, is offered on the driven master gear and institute
State the connection keyway of connecting key corresponding matching.
The flying shear as described above being driven with bilateral gear, wherein, the helical angle of the driving gear, the driven main tooth
The helical angle all same of the helical angle of wheel and the driven pinion.
The flying shear as described above being driven with bilateral gear, wherein, the driven master gear and the driven pinion are equal
For left-handed oblique circular cylinder gear.
The flying shear as described above being driven with bilateral gear, wherein, the preset includes screwde on and pushes spiral shell open
The first bolt hole, the screwde on edge are offered on bolt, its end face towards the driven pinion of the driven master gear
Axially penetrating through the driven pinion and coordinating with the first bolt hole screw thread for the driven pinion, it is described to push bolt open
The driven pinion and contact are axially penetrated through on the end face of the driven master gear along the driven pinion, it is described to push away
Bolt is opened with the driven pinion screw thread to coordinate.
The as described above flying shear being driven with bilateral gear, wherein, the active cutter shaft and described opened from movable arbor
Provided with cutter groove, the cutter groove is spiral cutter groove, and the spiral angle of the cutter groove is 1 degree, the cutter groove on the active cutter shaft
Rotation direction and positioned at the oppositely oriented of the cutter groove from movable arbor.
The as described above flying shear being driven with bilateral gear, wherein, the active cutter shaft and described pass through from movable arbor
Cutter shaft bearing can be rotatably mounted in the frame, and the both sides of the frame are further respectively had for accommodating the driving gear
With the gear housing of the driven gear.
The flying shear as described above being driven with bilateral gear, wherein, the gear-box is stretched out in described one end from movable arbor
Body is simultaneously connected with blade clearance adjustment mechanism, and the blade clearance adjustment mechanism includes thrust roller bearing, bearing gland, ball
Leading screw and worm-gear speed reducer, the thrust roller bearing are sleeved on described between movable arbor and the gear housing, institute
Ball-screw is stated in horizontally disposed and be installed in by flange outside the gear housing, one end of the ball-screw passes through described
Bearing gland is connected with described from movable arbor, and the other end of the ball-screw is connected with the worm-gear speed reducer, institute
Worm-gear speed reducer is stated to move from the axial reciprocating of movable arbor described in from movable arbor by the way that ball-screw driving is described.
The flying shear as described above being driven with bilateral gear, wherein, the gear-box is stretched out in one end of the active cutter shaft
Body is simultaneously connected with drive mechanism, and the other end of the active cutter shaft is axially fixedly mounted in the gear by thrust bearing
On casing.
Compared with prior art, the utility model has the characteristics that and advantage:
The utility model proposes used with the flying shear that bilateral gear is driven in active cutter shaft, uniform from the two ends of movable arbor
Travelling gear pair is put, and sets the structure of preset mechanism to reduce the design of assembly difficulty by major-minor between cog, knife is both improved
The rigidity of axle anti-torsion, in turn ensure that the uniformity of upper and lower blade clearance in the width direction.So as to bilateral gear transmission
Flying shear had both improved the shear ability to thickness material, while also improving the shear precision to thin material, also reduced processing and manufacturing
Difficulty, has saved cost of investment, is a kind of compact structure, adapts to the shearing wider array of shearing machine equipment of band specification limit.
Brief description of the drawings
Accompanying drawing described here is only used for task of explanation, and is not intended in any way limit disclosed in the utility model
Scope.In addition, shape and proportional sizes of each part in figure etc. are only schematical, it is used to help to reason of the present utility model
Solution, is not the specific shape and proportional sizes for limiting each part of the utility model.Those skilled in the art is new in this practicality
Under the teaching of type, various possible shapes and proportional sizes can be selected to implement the utility model as the case may be.
Fig. 1 be the utility model proposes with bilateral gear be driven flying shear structural representation;
Fig. 2 be the utility model proposes with bilateral gear be driven flying shear bilateral gear scheme of installation;
Fig. 3 be the utility model proposes with bilateral gear be driven flying shear gear mesh schematic representation;
Fig. 4 be the utility model proposes with bilateral gear be driven flying shear pressure thin oil lubricant schematic diagram;
Fig. 5 be the utility model proposes with bilateral gear be driven flying shear cutter shaft schematic cross-sectional view;
Fig. 6 be the utility model proposes with bilateral gear be driven flying shear transmission side gear structure schematic diagram;
Fig. 7 be the utility model proposes with bilateral gear be driven flying shear fore side gear structure schematic diagram;
Fig. 8 be the utility model proposes flying shear its frame being driven with bilateral gear structural representation;
Fig. 9 be the utility model proposes flying shear its driven pinion end face perforate schematic diagram being driven with bilateral gear;
Figure 10 be the utility model proposes flying shear its driven master gear end face perforate schematic diagram being driven with bilateral gear;
Figure 11 is the structural representation of blade clearance adjustment mechanism in the utility model.
Description of reference numerals:
10 flying shears being driven with bilateral gear;110 frames;
111 gear housings;1111 through holes;
1112 through holes;1113 nozzles;
112 fore side memorial archways;113 transmission side memorial archways;
114 crossbeams;115 body bases;
120 active cutter shafts;130 from movable arbor;
140 driving gears;150 driven gears;
151 driven master gears;1511 installation sleeves;
1512 feather keys;1513 first bolts hole;
152 driven pinions;1521 unthreaded holes;
1522 mounting holes;153 adjust pads;
153 ' adjust pads;154 presets;
1541 screwde ons;1542 push bolt open;
160 cutter grooves;160 ' cutter grooves;
161 cutting edges;161 ' cutting edges;
162 wedge-shaped briquettings;170 cutter shaft bearings;
171 bearing (ball) covers;180 blade clearance adjustment mechanisms;
181 thrust roller bearings;182 bearing glands;
183 ball-screws;184 worm-gear speed reducers;
185 flanges;190 thrust bearings;
191 bearing glands;200 drive mechanisms;
201 motors;202 shaft couplings;
203 reductors;204 shaft couplings;
205 brakes;207 transmission bases.
Embodiment
With reference to the description of accompanying drawing and the utility model embodiment, can clearly it understand of the present utility model
Details.But, embodiment of the present utility model described here is only used for explaining the purpose of this utility model, without
It can be understood as being to limitation of the present utility model in any way.Under teaching of the present utility model, technical staff is contemplated that
Based on any possible deformation of the present utility model, these are regarded as belonging to scope of the present utility model.
Fig. 1 to Fig. 7 is refer to, the utility model proposes a kind of flying shear 10 being driven with bilateral gear, the flying shear 10 is wrapped
Including rack 110 and the active cutter shaft 120 that can be rotatably mounted in frame 110 and from movable arbor 130, active cutter shaft 120 and from
Movable arbor 130 is in horizontally disposed, and while driving knife axle 120 and be arranged in parallel from movable arbor 130, and the two of active cutter shaft 120
End is arranged with driving gear 140, and driven gear 150 is arranged with from the two ends of movable arbor 130, and driven gear 150 includes same
Driven master gear 151, driven pinion 152 and the adjust pad for eliminating gear backlash that axle is fixedly connected, adjust pad
It is arranged between driven master gear 151 and driven pinion 152, driving gear 140, driven master gear 151 and driven pinion
152 be oblique circular cylinder gear, the engaged transmission of driving gear 140 of driven master gear 151 and driven pinion 152 with homonymy,
Driven gear 150 also includes the preset 154 that can be adjusted to gear backlash.
As shown in Figures 1 to 7, the flying shear 10 with bilateral gear transmission that the utility model is provided is in cutter shaft (active cutter shaft
120th, from movable arbor 130) two ends be provided with intermeshing driving gear 140 and driven gear 150, so as to constitute bilateral
Gear drive, wherein, the gearratio of driving gear 140 and driven gear 150 is 1:1;Meanwhile, driven gear 150 uses major-minor
Tooth gap-eliminating structure, specifically, driven gear 150 includes driven master gear 151, driven pinion 152 and for eliminating gear side
The adjust pad of gap, driven master gear 151 and driven pinion 152 are meshed with driving gear 140, it is ensured that from movable arbor
130 when rotating and reverse, and driven gear 150 can share moment of torsion, and (driven master gear 151 undertakes moment of torsion during rotating forward, during reversion
Driven pinion 152 undertakes moment of torsion).So, it is driven by using bilateral gear, and the gear and the gear of fore side of transmission side
Moment of torsion can be shared in both direction, the torsional deflection of cutter shaft (active cutter shaft 120, from movable arbor 130) is reduced, it is relatively existing
" cantilevered " structure that unilateral gear is driven in technology, the utility model proposes flying shear 10 its cutter shaft being driven with bilateral gear
The two ends of (active cutter shaft 120, from movable arbor 130) are by the forward and reverse constraint of gear, and the torsional deflection of cutter shaft is smaller, and cutter shaft is turned round
Change that shape is small, be more beneficial for ensureing the uniformity of flying shear 10 its blade clearance in the width direction, so, be both obviously improved pair
The shear ability of thickness material, while also significantly increasing the shear precision to thin material.Also, bilateral gear transmission also causes cutter shaft
(active cutter shaft 120, from movable arbor 130) can bear bigger moment of torsion so that the utility model proposes band bilateral gear biography
Dynamic flying shear 10 is overall more compact, can by the size of cutter shaft diameter, cutter shaft centre-to-centre spacing, memorial archway, bearing and transmission system and
Weight is significantly reduced, and is reduced the difficulty of processing and manufacturing, has been saved cost.Therefore, the utility model proposes band bilateral gear
The flying shear 10 of transmission is a kind of compact structure, adapts to the shearing wider array of shearing machine equipment of band specification limit.
The utility model proposes with bilateral gear be driven flying shear 10, as shown in Figure 2 and Figure 3, in driven master gear 151
The adjust pad for eliminating gear backlash is provided between driven pinion 152, in driven master gear 151 and driven secondary tooth
Between wheel 152 by way of the thickness for increasing or decreasing adjust pad so that the gear teeth of driven master gear 151 and master during rotating forward
The gear teeth of moving gear 140 fit, it is ensured that driven master gear 151 as bigger shearing moment carrying object;It is driven during reversion
The gear teeth of the gear teeth of pinion 152 and driving gear 140 fit, it is ensured that driven pinion 152 as braking moment carrying
Object.Meanwhile, gear-driven running clearance can be eliminated by the thickness for being accurately controlled adjust pad, it is ensured that an operation week
The transmission of cutter shaft forward direction and the equal noiseless of reverse drive, extend gear life in phase.
The utility model proposes also include with flying shear 10 its driven gear 150 that bilateral gear is driven can be to gear backlash
The preset 154 being adjusted, in hot charging, driven master gear 151 and driven pinion are adjusted by preset 154
The distance between 152, eliminate the running clearance between the driving gear 140 of driven master gear 151, driven pinion 152 and homonymy;
The influence of consideration gear heat expansion, as needed, the utilization preset of discontinuity are stilled need in subsequent gear cooling procedure
The distance between the 154 driven master gears 151 of regulation and driven pinion 152, it is ensured that driven master gear 151, driven pinion 152
The elimination of running clearance between driving gear 140;After gear cooling completely, according to driven master gear 151, driven pinion 152
The distance between the adjust pad of (gap) situation match grinding respective thickness and be installed on driven master gear 151 and driven pinion
Between 152.So, the assembly difficulty of bilateral gear drive mechanism hot charging had both been reduced, the gear of bilateral after assembling is in turn ensure that
To the uniformity contacted in engagement so that the structure design of bilateral gear transmission applies to practical during Practical Project.
In one optional example of the utility model, as shown in Fig. 1, Fig. 6 and Fig. 7, active cutter shaft 120 and from movable arbor
130 can be rotatably mounted in frame 110 by cutter shaft bearing 170, and the both sides of frame 110 are equipped with for accommodating driving tooth
The gear housing 111 of wheel 140 and driven gear 150.
In one optional example of the utility model, as shown in Fig. 1, Fig. 6 and Fig. 7, one end of active cutter shaft 120 is stretched out
Gear housing 111 is simultaneously connected with drive mechanism 200, and the other end of active cutter shaft 120 is by the axial restraint of thrust bearing 190
On gear housing 111.Specifically, the through hole with the corresponding matching of active cutter shaft 120 is offered on gear housing 111,
Thrust bearing 190 is arranged in the through hole and is fixedly connected with gear housing 111, and the end sleeve of active cutter shaft 120, which is mounted in, to be pushed away
In the endoporus of power bearing 190 and by the bearing (ball) cover 191 and round nut axial restraint of thrust bearing 190.Machine in the utility model
Frame 110 is transmission side close to the side of drive mechanism 200, and side of the frame 110 away from drive mechanism 200 is fore side.
In one optional example of the utility model, as shown in Fig. 1, Fig. 6 and Fig. 7, driven master gear 151 be sleeved on from
On the outer wall of movable arbor 130 and with being interference fitted from movable arbor 130, the wheel hub of driven master gear 151 is enclosed along driven provided with one
The axially projecting installation sleeve 1511 of master gear 151, driven pinion 152 is sleeved in installation sleeve 1511, is easily installed,
Feather key 1512, axially arranged, the driven pinion along driven master gear 151 of feather key 1512 are additionally provided with installation sleeve 1511
The guide key groove with the corresponding matching of feather key 1512 is offered on 152.Preset 154 drives driven pinion 152 along guiding
Key 1512 is moved back and forth, and then adjusts the distance between driven master gear 151 and driven pinion 152 to eliminate gear clearance;
Meanwhile, feather key 1512 ensure that driven pinion 152 driven master gear 151 can only produce axial displacement relatively, and can not produce
Life is circumferentially displaced;Also, driven pinion 152 can also be linked together transmission by feather key 1512 and driven master gear 151
Torque.Adjust pad is inserted into installation sleeve 1511 to have semicircle ring plate jaggy by its breach;Outside adjust pad
Footpath is less than driven master gear 151 and the tooth root diameter of a circle of driven pinion 152, will not be to driven master gear 151, driven after installation
Engaging between pinion 152 and driving gear 140 and be driven generation influence.Certainly, adjust pad can also use this area
Other forms known to technical staff, as long as easy disassembly.
In one optional example of the utility model, as shown in Fig. 1, Fig. 6 and Fig. 7, driven master gear 151 and from moving knife
Connecting key is additionally provided between axle 130, connecting key is installed in from the outer wall of movable arbor 130, the inwall of the driven endoporus of master gear 151
Offer the connection keyway with connecting key corresponding matching on face, this use key add interference fit form can it is more stable, can
Torque is transmitted by ground.
In one optional example of the utility model, as shown in Figure 1 and Figure 2, driving gear 140, driven master gear 151
Be oblique circular cylinder gear with driven pinion 152, the helical angle of driving gear 140, the helical angle of driven master gear 151 and from
The helical angle all same of dynamic pinion 152.Wherein, driven master gear 151 is identical with the rotation direction of driven pinion 152, driving tooth
Wheel 140 with driven master gear 151, driven pinion 152 it is oppositely oriented.So, during installation, positioned at the driving gear of transmission side
As positioned at the driving gear structure of fore side, it can exchange, not only increase installation effectiveness, also save production cost.
Similarly, between the driven master gear positioned at transmission side and the driven master gear positioned at fore side, positioned at the driven secondary dynamic of transmission side
Gear and it can also be exchanged between the driven pinion of fore side.
In one optional example of the utility model, as shown in Figure 1 and Figure 2, it is located at active cutter shaft 120 from movable arbor 130
Top, driven pinion 152 is located at the outside of the driven master gear 151 of its corresponding matching (away from flying shear 10 equipment center
Side), driven master gear 151 and driven pinion 152 are left-handed oblique circular cylinder gear, positioned at the adjust pad 153 of fore side
Thickness be less than positioned at transmission side adjust pad 153 ' thickness.If using other gear rotation directions and other driven masters
Gear, driven secondary tooth relative position relation can also meet elimination gear backlash by changing the thickness of adjust pad 153,153 '
Requirement.
In one optional example of the utility model, as shown in Fig. 1 to Fig. 7, Fig. 9 and Figure 10, preset 154 includes
Screwde on 1541 and push bolt 1542 open, driven master gear 151 is towards offering the first spiral shell on the end face of driven pinion 152
Offer the unthreaded hole with the corresponding matching of the first bolt hole 1513 on keyhole 1513, driven pinion 152, unthreaded hole is along driven pinion
152 axially penetrate through driven pinion 152.Screwde on 1541 in unthreaded hole is located in through driven pinion 152 and with the
The screw thread of one bolt hole 1513 coordinates, so by driven master gear 151 and driven pinion 152 tight into being integral.Push spiral shell open
Bolt 1542 axially penetrates through the driven pinion 152 and contact on the end face of driven master gear 151 along driven pinion 152,
Bolt 1542 is pushed open with the driven screw thread of pinion 152 to coordinate, specifically, mounting hole is offered on driven pinion 152, the installation
Axial direction of the hole along driven pinion 152 is opened up, and the inwall in the mounting hole close to driven one end of master gear 151 is shaped
There is internal thread, push bolt 1542 open and be arranged in mounting hole and coordinate with mounting hole screw thread, push open in the ancillary equipment of bolt 1542
Driven pinion 152 is pushed away driven master gear 151, so as to increase by one end contact of the heart on the end face of driven master gear 151
Spacing between driven master gear 151 and driven pinion 152.
The design of preset 154 is mainly solved, positioned at the gear mesh (He of driving gear 140 of fore side when equipment is installed
Driven gear 150) and the separately hot charging before and after gear mesh (the driving gear 140 and driven gear 150) needs of transmission side, and
The problem of the face of the gear mesh of both sides during separated hot charging is inconsistent, while it is cutter shaft and gear that can also solve
The problem of can not or extremely being inconvenient to adjust when installing using gear caused by interference fit.Disappeared using bilateral band major-minor tooth
The Gear Transmission Design of gap, improves cutter shaft and the rigidity of torsional deflection is resisted in shear history, but add two side gears and
The assembly difficulty of cutter shaft.Screwde on 1541 is arranged between driven master gear 151 and driven pinion 152 and bolt is pushed open
1542, accurately to adjust the distance between driven master gear 151 and driven pinion 152, eliminate gear backlash.It is first before installation
Driven gear 150 is first processed, the tooth form of the major and minor toothing of driven gear 150 is to driven master gear 151, driven secondary tooth
Wheel 152 is processed before tooth form, the first certain thickness processing of one, pad between driven master gear 151 and driven pinion 152
Pad, the thickness of processing pad needed is determined according to the helical angle of gear, running clearance, and the thickness of processing pad must assure that
Elimination driving gear 140 and the flank of driven gear 150 can be met by being removed between driven master gear 151, driven pinion 152 after pad
The requirement of gap.Then driven master gear 151, processing pad and driven pinion 152 are connected as one by screwde on 1541
Body, driven master gear 151 and driven pinion 152 are used as the overall tooth form of processing together, roll flute, it is ensured that the driven He of master gear 151
The continuity of the driven tooth form of pinion 152.During installation, first by (the driven He of master gear 151 of driven gear 150 on fore side
Driven pinion 152) hot charging is in from movable arbor 130 and positioning, then by (the driven main tooth of driven gear 150 on transmission side
Wheel 151 and driven pinion 152) hot charging waits gear cooling in from movable arbor 130 and positioning, afterwards;After gear cooling
Prepare the hot charging of driving gear 140 again.Why hot charging first is carried out to driven gear 150, be due to from movable arbor 130 and driven
Key connecting is carried between master gear 151, therefore driven gear 150 needs first to fill.Between driving gear 140 and active cutter shaft 120
Interference fit is use only, because driving gear 140 is designed using helical gear, during hot charging, driving gear 140 is toward actively
Need to use the pushing style in rotation in the installation process of cutter shaft 120, driving gear 140 is pushed into be needed and driven gear afterwards in place
150 intermeshing, now by the preset 154 being arranged between driven master gear 151 and driven pinion 152 adjust from
Dynamic gap between master gear 151 and driven pinion 152, it is ensured that the driven gear teeth of master gear 151 and driven pinion 152 gear teeth
Respectively with the two sides of the gear teeth of driving gear 150 are all sturdy (ensures the gear teeth and driving gear 140 of driven master gear 151
The gear teeth are posted in transmission shear direction, and the gear teeth of driven pinion 152 are fitted with the gear teeth of driving gear 140 in braking direction
It is good), that is, eliminate running clearance.Specifically, in transmission side, driven pinion 152 is quickly pushed open by pushing bolt 1542 open, increase from
Dynamic the distance between master gear 151 and driven pinion 152;In fore side, quickly dismantle and process pad and by screwde on
1541 further driven pinion 152, and then reduce the distance between driven master gear 151 and driven pinion 152.Aforesaid way
Driven master gear 151 be ensure that as the carrying object of bigger shearing moment, driven pinion 152 is then as braking moment
Carry object.Also, still need to consider the influence of gear heat expansion in subsequent gear cooling procedure, accordingly, it would be desirable to discontinuity
Regulation screwde on 1541 and push open bolt 1542 tighten degree ensure driven master gear 151 and driven pinion 152 with
The elimination of the running clearance of driving gear 140.After gear cooling completely, according between driven master gear 151 and driven pinion 152
The adjust pad 153,153 ' of the situation match grinding respective thickness in gap is loaded between driven master gear 151 and driven pinion 152.
Solved by the design of above-mentioned driven master gear 151, driven pinion 152, adjust pad 153,153 ' and preset 154
The assembly difficulty problem brought using both sides gear band drive mechanism when being interference fitted and needing hot charging, it is ensured that position after assembling
The uniformity contacted when the gear mesh of fore side is engaged and is engaged positioned at the gear mesh of transmission side.So, band is both solved
Due to the cutter shaft torsional deflection problem for only having unilateral transmission to bring during shearing, equipment assembly difficulty is reduced again so that this practicality
It is practical that the flying shear 10 being driven with bilateral gear of new proposition applies to Practical Project, and device structure it is smaller and
Rigidity is not reduced, manufacturing cost has been saved, with more the market competitiveness.In an optional example, coordinate spiral scissors knot
The diameter of active cutter shaft 120 and a diameter of 590mm from movable arbor 130 in structure, the utility model, maximum shear thickness is up to 6mm.
In an optional example, shown in Fig. 1, Fig. 4 to Fig. 7, Fig. 9 and Figure 10, it is tight that preset 154 includes many one or two
Bolt 1541 and it is multiple push bolt 1542 open, multiple screwde ons 1541 and multiple push bolt 1542 open along driven master gear
151 circumference is uniform.
In one optional example of the utility model, as shown in Figure 1, Figure 4 and Figure 5, knife is offered on active cutter shaft 120
Groove 160 and cutter groove 160 ' is offered from movable arbor 130, cutter groove 160,160 ' is the spiral cutter groove that spiral angle is 1 degree, and
The rotation direction of cutter groove 160 and cutter groove 160 ' it is oppositely oriented, be provided with cutter groove 160 in cutting edge 161, cutter groove 160 ' and cutting edge be installed
161’;Cutting edge 161,161 ' is staight scissors sword, and cutting edge 161,161 ' is forcibly pressed into cutter groove by wedge-shaped briquetting 162 and bolt
160th, 161 ' be in certain helical angle.
In one optional example of the utility model, such as Fig. 1, Figure 11 stretch out gear housing from one end of movable arbor 130
111 and side clearance adjusting mechanism 180 is connected with, side clearance adjusting mechanism 180 includes thrust roller bearing 181, bearing gland 182, rolling
Through hole is opened up on ballscrew 183 and worm-gear speed reducer 184, gear housing 111, passes through, pushes away from movable arbor 130 from the through hole
Power roller bearing 181 is sleeved between the outer wall of movable arbor 130 and the inwall of the through hole, and ball-screw 183 is in horizontally disposed
And be installed in by flange 185 outside gear housing 111, one end of ball-screw 183 by bearing gland 182 with from movable arbor
130 are connected, and the other end of ball-screw 183 is connected with worm-gear speed reducer 184, and worm-gear speed reducer 184 passes through rolling
Ballscrew 183 drives from movable arbor 130 along the axial reciprocating from movable arbor 130 and moved, and is installed in from driven on movable arbor 130
The retinue's movable arbor 130 of gear 150 is together moved.Side clearance adjusting mechanism 180 is utilized and is arranged on from the driven gear on movable arbor 130
The mechanism that 150 driving gears 140 matched when being axially moved with it produce relative circumferential movement is realized from cutting on movable arbor 130
The adjustment of sideshake between cutting edge 161 on sword 161 ' and active cutter shaft 120.When making axially reciprocating from movable arbor 130, lead to
Cross rotating against between intermeshing driven gear 150 and driving gear 140 and realize that active cutter shaft 120 is relative from movable arbor
130 produce axial-rotation, so as to change the gap between cutting edge 161,161 ', and are axially moved from movable arbor 130 by worm gear
Worm decelerating machine 184 drives ball-screw 183 and realized, worm-gear speed reducer 184 drives the leading screw rotation of ball-screw 183
And produce axial movement, one end of leading screw by thrust roller bearing 181, bearing gland 182 and locking nut with from movable arbor
130 are connected, so that the axial movement of leading screw to be passed to the axial movement from movable arbor 130.
The shape that driven gear 150 and the matching design from movable arbor 130 couple into use interference plus key in the utility model
Formula, driving gear 140 and active cutter shaft 120 are processed more simple using the fit form of the bigger magnitude of interference.Also, from moving knife
Axle 130, which is located at the top of active cutter shaft 120 or is located at the lower section of active cutter shaft 120 from movable arbor 130, can use.
In one optional example of the utility model, as shown in figure 1, drive mechanism 200 provides flying shear active cutter shaft 120
Rotate and required kinetic energy is rotated from movable arbor 130, drive mechanism 200 includes motor 201, reductor 203, reductor input
Speed end shaft coupling 202, reductor output low speed end shaft coupling 204, brake 205, on the high speed shaft of reductor 203
Flywheel and transmission base 207.The output shaft of motor 201 is connected with the input shaft of reductor 203 by shaft coupling 202, is subtracted
The output shaft of fast machine 203 is connected with active cutter shaft 120 by shaft coupling 204, so as to realize 201 pairs of active cutter shafts 120 of motor
Driving, motor 201 drive active cutter shaft 120 rotate while also driven from the run-in synchronism of movable arbor 130.Flywheel is set
On the high speed shaft (input shaft) of reductor 203, the output shaft with motor 201 is coaxial, and shaft coupling 202,204 is respectively arranged in subtracting
The both sides of fast machine 203.
In an optional example, the flywheel installed in high speed shaft one end of reductor 203 is set to dismountable shape
Formula.Flywheel is arranged on that the system inertia obtained on high speed shaft is bigger, is that heavy cutting can provide the shearing kinetic energy of more large inertia.When
When needing the thin material of high speed shear, flywheel can also be removed, reduce the startup load of motor, so as to select power and rotation
The smaller motor 201 of inertia and reductor 203, have saved cost.
In an optional example, the utility model proposes also to include control with the flying shear 10 that bilateral gear is driven single
Member, the afterbody (output shaft) of motor 201 is provided with electric detecting element, and Electrical Testing element is-incremental encoder, the increasing
Amount type encoder is connected with control unit, the shear rate for controlling flying shear 10.
In one optional example of the utility model, as shown in Fig. 1, Fig. 8, frame 110 includes being used to fix driving knife
Axle 120 and fore side memorial archway 112, transmission side memorial archway 113 from movable arbor 130, crossbeam 114 and body base 115.Frame 110
Fore side memorial archway 112 and transmission side memorial archway 113 are fixed together by crossbeam 114 and body base 115, positioned at fore side
Gear housing 111 and fore side memorial archway 112 be fixed together, positioned at the gear housing 111 and transmission side board of transmission side
Mill 113 is fixed together, and fore side memorial archway 112 and transmission side memorial archway 113 are carried out by the seam of key and body base 115
Plan-position is accurately positioned.
In one optional example of the utility model, as shown in figure 4, cutter shaft bearing 170 and cutter shaft (active cutter shaft 120
With from movable arbor 130) driving gears 140 of both sides, driven gear 150 using forcing thin oil lubricant, lubricating oil is from cutter shaft axle
Hold 170 bearing (ball) covers 171 close to flying shears center side and enter cutter shaft bearing 170, flow back to and be fixed on gear housing 111
It is interior, nozzle of the front and rear field of conjugate action difference perforate provided with injection lubricating oil of the corresponding gear of gear housing 111, it is ensured that cutter shaft bearing
170 and gear there are good lubrication and cooling conditions, the shearing work requirement of similarly suitable tropocal wood.Lubricating oil passes through gear
Casing 111 is collected and is back to dilute oil lubrication station.
The utility model proposes with bilateral gear be driven flying shear 10, its function of mainly realizing is to tinuous production
On band be used as crop, shearing bundling in the middle part of back-end crop and band.This can be used for the torrid zone with the flying shear 10 that bilateral gear is driven
Casting and rolling the production line, nearly 700 degrees Celsius of strip temperature, band cooling water, shearing belt steel thickness can arrive 6mm, and it is specific worked
Journey is as follows:
The utility model proposes with bilateral gear be driven flying shear 10 be Starting-stop flying shears, its in the standby state actively
Cutter shaft 120 and halted state is in from movable arbor 130, drive mechanism 200 is once received under control unit (unit is electric)
During the shear action order of hair, motor 201 is immediately by overload torque startup, active cutter shaft 120 and from movable arbor 130 by slowing down
Accelerate to start after the speed reducing ratio of machine 203, two side gears carry cutter shaft (active cutter shaft 120 and from movable arbor 130) and accelerate what is needed
Moment of inertia, after cutter shaft (active cutter shaft 120 and from movable arbor 130) runs to the shear rate specified, control unit according to
The uniform motion of feedback control motor 201 of incremental encoder, subsequent cutting edge 161,161 ' bites strip, now driving gear
140 and driven master gear 151 bear strip cut need flip Trim torque, with cutting edge 161,161 ' shear depth by
Step deeply cuts off strip, and after being rotated a certain angle after cut-out, motor 201 needs to brake immediately, now the He of driving gear 140
Driven pinion 152 subjects braking moment, and cutter shaft (active cutter shaft 120, from movable arbor 130) is needed in the row less than 360 degree
Braking is completed in journey, second is otherwise produced and shears, needs accurately to stop after cutter shaft (active cutter shaft 120, from movable arbor 130) braking
Position is waited in shearing.
Listed background technology, embodiment, accompanying drawing, accompanying drawing description and course of work description are with start stop mode in described above
Exemplified by drum type flying shear equipment illustrate, but the utility model proposes with bilateral gear be driven flying shear 10 be not limited only to start stop mode rolling
Cylinder flying shear, is also applied in all rotary flying shears being driven the flying shears of completion rolling cut function or with both sides using knife shaft gear
The other equipment of gear-driven two-way carrying.
For explaining in detail for the respective embodiments described above, its purpose is only that to explain to the utility model, in order to
The utility model is better understood when, still, these descriptions can not be with any explanation into being to limit of the present utility model
System, particularly, each feature described in various embodiments can also be mutually combined, so as to constitute other implementations
Mode, except there is clearly opposite description, these features should be understood to be applied in any one embodiment, and simultaneously
It is not only limited to described embodiment.
Claims (10)
1. a kind of flying shear being driven with bilateral gear, including frame and the active cutter shaft that can be rotatably mounted in the frame and
From movable arbor, the active cutter shaft and described arranged in parallel and in horizontally disposed from movable arbor, it is characterised in that the active
The two ends of cutter shaft are installed with driving gear respectively, described to be installed with driven gear, the driven tooth respectively from the two ends of movable arbor
Wheel includes the driven master gear and driven pinion being fixedly and coaxially connected, the driven master gear of the driving gear and homonymy
Engaged simultaneously with the driven pinion, the driving gear, the driven master gear and the driven pinion are oblique circle
Stud wheel, is provided with the adjust pad for being used for eliminating gear backlash between the driven master gear and the driven pinion, described
Driven gear also includes the preset that can be adjusted to gear backlash.
2. the flying shear as claimed in claim 1 being driven with bilateral gear, it is characterised in that the driven master gear is sleeved on institute
State from the outer wall of movable arbor and be interference fitted with described from movable arbor, the wheel hub of the driven master gear is enclosed along institute provided with one
The axially projecting installation sleeve of driven master gear is stated, the driven pinion is sleeved in the installation sleeve, it is described to install
Have to offer on the axially arranged feather key along the driven master gear, the driven pinion on sleeve and be oriented to described
The guide key groove of key corresponding matching.
3. the as claimed in claim 2 flying shear being driven with bilateral gear, it is characterised in that the driven master gear and it is described from
Be additionally provided with connecting key between movable arbor, the connecting key be installed in it is described from the outer wall of movable arbor, on the driven master gear
Offer the connection keyway with the connecting key corresponding matching.
4. the flying shear as claimed in claim 1 being driven with bilateral gear, it is characterised in that the helical angle of the driving gear,
The helical angle all same of the helical angle of the driven master gear and the driven pinion.
5. the as claimed in claim 3 flying shear being driven with bilateral gear, it is characterised in that the driven master gear and it is described from
Dynamic pinion is left-handed oblique circular cylinder gear.
6. the flying shear being driven with bilateral gear as described in any one in claim 1 to 5, it is characterised in that described presetting
Device includes screwde on and pushes bolt open, and the is offered on its end face towards the driven pinion of the driven master gear
One bolt hole, the screwde on along the driven pinion axially penetrate through the driven pinion and with first bolt
Hole screw thread coordinates, it is described push open bolt along the driven pinion axially penetrate through the driven pinion and contact it is described from
On the end face of dynamic master gear, the bolt of pushing open coordinates with the driven pinion screw thread.
7. the as claimed in claim 1 flying shear being driven with bilateral gear, it is characterised in that on the active cutter shaft and it is described from
Cutter groove is offered on movable arbor, the cutter groove is spiral cutter groove, and the spiral angle of the cutter groove is 1 degree, positioned at the active
The rotation direction of cutter groove on cutter shaft is described from the oppositely oriented of the cutter groove on movable arbor with being located at.
8. the as claimed in claim 1 flying shear being driven with bilateral gear, it is characterised in that the active cutter shaft and described driven
Cutter shaft can be rotatably mounted in the frame by cutter shaft bearing, and the both sides of the frame are further respectively had for accommodating institute
State the gear housing of driving gear and the driven gear.
9. the flying shear as claimed in claim 8 being driven with bilateral gear, it is characterised in that described one end from movable arbor is stretched out
The gear housing is simultaneously connected with blade clearance adjustment mechanism, and the blade clearance adjustment mechanism includes thrust roller bearing, axle
Pressure cap, ball-screw and worm-gear speed reducer, the thrust roller bearing are sleeved on described from movable arbor and the gear
Between casing, the ball-screw is in horizontally disposed and is installed in by flange outside the gear housing, the ball-screw
One end is connected by the bearing gland with described from movable arbor, and the other end of the ball-screw is connected with the worm gear snail
Bar reductor, the worm-gear speed reducer drives the axle from movable arbor described in from movable arbor by the ball-screw
To moving back and forth.
10. the flying shear as claimed in claim 8 being driven with bilateral gear, it is characterised in that stretch one end of the active cutter shaft
Go out the gear housing and be connected with drive mechanism, the other end of the active cutter shaft is axially regularly pacified by thrust bearing
On the gear housing.
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CN201720292914.9U CN206561158U (en) | 2017-03-24 | 2017-03-24 | A kind of flying shear being driven with bilateral gear |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106670565A (en) * | 2017-03-24 | 2017-05-17 | 北京京诚之星科技开发有限公司 | Flying shear with double-side gear transmission |
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
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CN106670565A (en) * | 2017-03-24 | 2017-05-17 | 北京京诚之星科技开发有限公司 | Flying shear with double-side gear transmission |
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