CN206556614U - A kind of engine crankshaft corner measurement apparatus - Google Patents

A kind of engine crankshaft corner measurement apparatus Download PDF

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Publication number
CN206556614U
CN206556614U CN201720216906.6U CN201720216906U CN206556614U CN 206556614 U CN206556614 U CN 206556614U CN 201720216906 U CN201720216906 U CN 201720216906U CN 206556614 U CN206556614 U CN 206556614U
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China
Prior art keywords
glory
disk
color
sensor
measurement apparatus
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Expired - Fee Related
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CN201720216906.6U
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Chinese (zh)
Inventor
伏军
张增峰
祁菡芮
吴磊
刘丹
蒋小毛
王伟晟
周清泉
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Shaoyang University
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Shaoyang University
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Abstract

The utility model discloses a kind of engine crankshaft corner measurement apparatus, including the engine being arranged on stand, engine-driven bent axle outermost end fixes glory disk, glory disk is rotated with crankshaft-synchronous, glory panel surface is provided with circumferentially distributed different colours colour band, it is fixed with color sensor on stand, the sensor probe of described color sensor is just to glory panel surface, and color sensor is connected with computer.When the utility model there can be certain Radial Perturbation in bent axle, disturbance situation is judged and crank angle data are corrected, relatively accurate measurement crank angle, while improving the service life of measurement apparatus.

Description

A kind of engine crankshaft corner measurement apparatus
Technical field
The utility model is related to field of measuring technique, especially a kind of engine crankshaft corner measurement apparatus, specially one Plant the crank angle measurement apparatus being applied in threst stand.
Background technology
With the development and the raising of discharging standards of automotive engineering, the control to engine requires more and more higher, The accurate control to engine is realized, just has to realize the accurate measurement and collection of the various data of engine first.Starting In numerous data of machine, its crank angle is exactly an important data.
Crank angle measurement apparatus is to utilize to measure Hall sensor measurement and song in existing threst stand Tooth top on the connected fluted disc of axle calculates the corner for obtaining bent axle with the pulsation that tooth root is produced.Distance of the sensor away from fluted disc with 0.5~0.7mm is suitable, but crank rotation during engine operating, can produce the Radial Perturbation of fluted disc, can be to passing if disturbance is slightly larger Sensor is damaged;If the distance of sensor and fluted disc is slightly remote, sensor cannot give birth to electric signal according to dyke movable property, it is impossible to enter The measurement of row crank angle.Therefore, there is disadvantages described above in the crank angle e measurement technology of prior art.In patent CN10738211B discloses the measurement apparatus and method of a kind of engine crankshaft corner, is measured using low and high level pulse change In crank angle device, the device for producing light is integrated with sensing the device of light pulse, is not easy to detachable maintaining;Meanwhile, if The Radial Perturbation amplitude of bent axle is big, and influence, or even destruction sensor are equally produced on photoelectric sensor therein.
The content of the invention
The technical problems to be solved in the utility model is to provide a kind of engine crankshaft corner measurement apparatus, and the device can be with When bent axle has certain Radial Perturbation, disturbance situation is judged and crank angle data are corrected, relatively accurate measurement crank angle, The service life of measurement apparatus is improved simultaneously.
To solve the above problems, the technical scheme that the utility model is used is:A kind of engine crankshaft corner measurement dress Put, including the engine being arranged on stand, it is characterised in that:Described engine-driven bent axle outermost end fixes glory Disk, glory disk is rotated with crankshaft-synchronous, and glory panel surface is provided with axially distributed different colours colour band, is fixed with stand Color sensor, the sensor probe of described color sensor is just to glory panel surface, and color sensor is connected with computer.
It is preferred that, to be detachably fixed connection between described glory disk and bent axle, glory disk is circle, in glory dish cart In the whole annular region in face, the different color of light of each angle correspondence, the radial direction color of light of each annular angle points of glory disk It is identical.
It is preferred that, the color of light is by trichromatic different mixing primary colours successively group in described glory panel surface annular region Into.
It is preferred that, the color of described glory disk institute irradiation light is sensed by color sensor to be analyzed, and color sensor is just To glory side surface and in irradiated annular region, color sensor is detachably fixed by mounting frame for sensor On stand.
It is preferred that, the light on described glory disk irradiates perpendicular to glory side surface, is not dissipated in color light irradiation process, There are two dividing plates perpendicular to glory side surface between glory disk and sensor probe, two dividing plates, which are used, is detachably fixed connection On stand, gap is left between two dividing plates.
It is preferred that, a kind of color in the annular angle of glory disk is demarcated, during crank rotation, started The demarcation moment of machine igniting.
Constituted using said structure, the glory disk that driving each annular angle by bent axle there are different colours is rotated, and is passed through Sense that the change of color carries out the conversion back and forth of analog signal and data signal to fixing point on engine pedestal, to engine Crank angle accurately measured, and the output crank shaft angle data in the form of cloud atlas, while being sentenced by electronic control unit The time of ignition of disconnected engine.
It is using the beneficial effect produced by above-mentioned technical proposal:The utility model utilizes the different angle points of glory disk Vertical irradiation goes out different color of light, color when going to different angles by fixed color sensor detection analysis glory disk, The corner situation of bent axle is calculated, the time of ignition of engine is judged., can be to song when crank rotation has Radial Perturbation Shaft angle is modified.Meanwhile, color sensor is connected with computer, and the D/A converter in computer can be by the face monitored Color is converted to trichromatic mixed radix in computer, then is converted to analog signal through A/D converter, shows on computers Crank angle cloud atlas, so as to observation analysis crank angle situation.Measurement device described in the utility model is accurate, simple in construction, Detachable maintaining is convenient, improves the life-span of measurement apparatus.
Brief description of the drawings
Fig. 1 is structural representation of the present utility model;
Fig. 2 is the schematic view of the mounting position of sensor probe of the present utility model and dividing plate;
Fig. 3 is crank angle measuring process block diagram of the present utility model.
In figure, 1, engine, 2, stand, 3, mounting frame for sensor, 4, color sensor, 5, computer, 6, sensor Probe, 7, glory disk, 8, bent axle, 9, dividing plate.
Embodiment
The utility model is described in further detail with reference to the accompanying drawings and detailed description.
The utility model is specifically related to a kind of engine crankshaft corner measurement apparatus, realizes with simple structure, accurately The measurement angle data of bent axle 8 simultaneously intuitively shows that device detachable maintaining is convenient with cloud atlas, and service life is high.As shown in figure 1, passing through The different angle position of glory disk 7 rotated with bent axle 8 sends different color of light, using color sensor 4 to 7 turns of glory disk The color of light sampling analysis irradiated during dynamic, judges to send the color of light, with reference to default different face in computer 5 The corresponding different angle-datas of color, calculate the corner situation of analysis bent axle 8, and the situation for having Radial Perturbation to bent axle 8 is carried out The amendment of the angle data of bent axle 8, obtains the accurate angle data of bent axle 8, judges the time of ignition of engine 1, while can be through D/A Converter and A/D converter are handled the corner situation that bent axle 8 is shown with cloud atlas.
Glory disk 7 is used to be detachably fixed and is connected with bent axle 8, is rotated with bent axle 8, the different annular angles of glory disk 7 Degree is to that should have different color of light, and same color of light in the radial direction is identical, and the color of light foundation three primary colors on glory disk 7 are not Same radix is mixed, successively along the annular spread of glory disk 7, and the color of light on glory disk 7 vertically its end face can irradiate, in face Coloured light does not dissipate when irradiating.Three primary colors red, green, blue has 255 radixes, and the achievable color of light of glory disk 7 has 255 × 255 The color of × 255 kinds of light, the corresponding outer corner measurement precision of bent axle 8 is 360/(255×255×255)Degree.Wherein, the corner of bent axle 8 Measurement accuracy it is also relevant with the operating efficiency of computer 5 with color sensor 4.
In the corresponding annular radius region of ring shaped color light of glory disk 7, colored is set to pass perpendicular to the end face of glory disk 7 Sensor 4, color sensor 4 is provided with suitable distance with glory disk 7, and color sensor 4 is removable by mounting frame for sensor 3 Unload and be fixedly connected on stand 2, color sensor 4 is connected with computer 5, in the different angles of the glory disk 7 that is stored with computer 5 The rotational angle data of correspondence glory disk 7.
As shown in Fig. 2 two dividing plates 9 of the end face of glory disk 7 are provided perpendicular between sensor probe 6 and glory disk 7, Two dividing plates 9, which use to be detachably fixed, to be connected on stand 2, is produced gap between two dividing plates 9, is adopted for color sensor 4 Collection glory disk 7 goes to the solid color light of some angular illumination, further prevents the diverging of color of light and influences the corner of bent axle 8 to survey Amount.
If Radial Perturbation in the rotation process of bent axle 8, it can be gone out by rotating a kind of color of light in one week angle in bent axle 8 Existing number of times, by correcting numerical value, is modified to disturbance situation discriminatory analysis to the corner situation of bent axle 8, obtains accurate The angle data of bent axle 8.
As shown in figure 3, glory disk 7 is rotated with bent axle 8, prized vertical its end face irradiation face of CD 7 in rotation process Coloured light, color sensor 4 collects the color that glory disk 7 turns to the light irradiated during with 6 correspondence position of sensor probe, warp D/A converter, data signal is converted to by the color analog signal of light, and the mixed radix of three primary colors red, green, blue, judgement is adopted Light color and the corresponding relation of the angle of glory disk 7 in the color collected, with the glory disk 7 of the memory storage of computer 5, to glory disk 7 Rotational angle calculate, obtain the angle data of bent axle 8.By A/D converter, the three primary colours blended data of color is switched into specific face Color, can be shown the situation of the corner of bent axle 8 collected with cloud atlas.Meanwhile, angle position correspondence is selected on glory disk 7 Color be the time of ignition of engine 1 demarcation, after the angle data of bent axle 8 is collected, for analyze judge that engine 1 is lighted a fire Moment.
The utility model goes out the color of different three primary colors radix mixing using vertical irradiation in the different annular angles of glory disk Light, glory disk calculates bent axle with crank rotation, the rotation situation of the color of light on color sensor collection analysis glory disk Corner.When bent axle has Radial Perturbation, it can be modified by correction factor crank angle data and obtain accurately crank angle Data.According to the color of light in the selected a certain annular angle of the corresponding glory disk of engine igniting time, engine is judged Time of ignition.While crank angle situation, the processing that may be calculated machine is intuitively shown with cloud atlas.The utility model is simple in construction, Detachable maintaining is convenient, and measurement apparatus service life is long, can be achieved to thanks for your hospitality bent axle crank angle DATA REASONING during emotionally condition, right Crank angle data are intuitively shown with cloud atlas.
The utility model can also judge disturbance situation when bent axle has certain Radial Perturbation and correct bent axle Angle data, is more accurately measured crank angle, and less demanding to the mounting distance of sensor and glory disk, is improved The service life of measurement apparatus.

Claims (6)

1. a kind of engine crankshaft corner measurement apparatus, including it is arranged at stand(2)On engine(1), it is characterised in that:Institute The engine stated(1)The bent axle of driving(8)Outermost end fixes glory disk(7), glory disk(7)With bent axle(8)Synchronous axial system, glory Disk(7)Surface is provided with circumferentially distributed different colours colour band, in stand(2)On be fixed with color sensor(4), described color Color sensor(4)Sensor probe(6)Just to glory disk(7)Surface, color sensor(4)With computer(5)Connection.
2. a kind of engine crankshaft corner measurement apparatus according to claim 1, it is characterised in that:Described glory disk (7)With bent axle(8)Between to be detachably fixed connection, glory disk(7)For circle, in glory disk(7)The whole annular region in surface It is interior, the different color of light of each angle correspondence, glory disk(7)The radial direction color of light of each annular angle points is identical.
3. a kind of engine crankshaft corner measurement apparatus according to claim 2, it is characterised in that:Described glory disk (7)The color of light is constituted successively by the trichromatic different primary colours that mix in the annular region of surface.
4. a kind of engine crankshaft corner measurement apparatus according to Claims 2 or 3, it is characterised in that:Described glory Disk(7)The color of institute's irradiation light is by color sensor(4)Sensing analysis, color sensor(4)Just to glory disk(7)End face, And in irradiated annular region, color sensor(4)Pass through mounting frame for sensor(3)It is detachably secured to stand (2)On.
5. a kind of engine crankshaft corner measurement apparatus according to claim 4, it is characterised in that:Described glory disk (7)On light perpendicular to glory disk(7)End face irradiates, and is not dissipated in color light irradiation process, glory disk(7)With sensor probe (6)Between have two dividing plates perpendicular to the end face of glory disk 7(9), two dividing plates(9)Stand is connected to using being detachably fixed (2)On, two dividing plates(9)Between leave gap.
6. a kind of engine crankshaft corner measurement apparatus according to claim 2, it is characterised in that:To glory disk(7)Certain A kind of color in annular angle is demarcated, and is used as bent axle(8)In rotation process, engine(1)The demarcation moment of igniting.
CN201720216906.6U 2017-03-07 2017-03-07 A kind of engine crankshaft corner measurement apparatus Expired - Fee Related CN206556614U (en)

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Application Number Priority Date Filing Date Title
CN201720216906.6U CN206556614U (en) 2017-03-07 2017-03-07 A kind of engine crankshaft corner measurement apparatus

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Application Number Priority Date Filing Date Title
CN201720216906.6U CN206556614U (en) 2017-03-07 2017-03-07 A kind of engine crankshaft corner measurement apparatus

Publications (1)

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CN206556614U true CN206556614U (en) 2017-10-13

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Cited By (8)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN109798848A (en) * 2019-03-14 2019-05-24 国家电网有限公司 A kind of insulator angle detection system based on color mark sensor
CN110726385A (en) * 2018-07-17 2020-01-24 罗伯特·博世有限公司 Angle position detection device, method and motor
US11131567B2 (en) 2019-02-08 2021-09-28 Honda Motor Co., Ltd. Systems and methods for error detection in crankshaft tooth encoding
US11162444B2 (en) 2019-02-08 2021-11-02 Honda Motor Co., Ltd. Systems and methods for a crank sensor having multiple sensors and a magnetic element
US11181016B2 (en) 2019-02-08 2021-11-23 Honda Motor Co., Ltd. Systems and methods for a crank sensor having multiple sensors and a magnetic element
US11199426B2 (en) 2019-02-08 2021-12-14 Honda Motor Co., Ltd. Systems and methods for crankshaft tooth encoding
CN117553732A (en) * 2023-10-27 2024-02-13 河北省科学院应用数学研究所 Crankshaft relative rotation angle measuring device and method
US11959820B2 (en) 2021-03-17 2024-04-16 Honda Motor Co., Ltd. Pulser plate balancing

Cited By (9)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN110726385A (en) * 2018-07-17 2020-01-24 罗伯特·博世有限公司 Angle position detection device, method and motor
US11131567B2 (en) 2019-02-08 2021-09-28 Honda Motor Co., Ltd. Systems and methods for error detection in crankshaft tooth encoding
US11162444B2 (en) 2019-02-08 2021-11-02 Honda Motor Co., Ltd. Systems and methods for a crank sensor having multiple sensors and a magnetic element
US11181016B2 (en) 2019-02-08 2021-11-23 Honda Motor Co., Ltd. Systems and methods for a crank sensor having multiple sensors and a magnetic element
US11199426B2 (en) 2019-02-08 2021-12-14 Honda Motor Co., Ltd. Systems and methods for crankshaft tooth encoding
CN109798848A (en) * 2019-03-14 2019-05-24 国家电网有限公司 A kind of insulator angle detection system based on color mark sensor
US11959820B2 (en) 2021-03-17 2024-04-16 Honda Motor Co., Ltd. Pulser plate balancing
CN117553732A (en) * 2023-10-27 2024-02-13 河北省科学院应用数学研究所 Crankshaft relative rotation angle measuring device and method
CN117553732B (en) * 2023-10-27 2024-04-26 河北省科学院应用数学研究所 Crankshaft relative rotation angle measuring device and method

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