CN206544291U - A kind of multi-station injection sizing Integral mold - Google Patents

A kind of multi-station injection sizing Integral mold Download PDF

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Publication number
CN206544291U
CN206544291U CN201720245356.0U CN201720245356U CN206544291U CN 206544291 U CN206544291 U CN 206544291U CN 201720245356 U CN201720245356 U CN 201720245356U CN 206544291 U CN206544291 U CN 206544291U
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China
Prior art keywords
mould
core rod
core
station
fixed
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Expired - Fee Related
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CN201720245356.0U
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Chinese (zh)
Inventor
蓝中秋
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Qingdao Zhongke Precision Molding Products Co Ltd
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Qingdao Zhongke Precision Molding Products Co Ltd
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Priority to CN201720245356.0U priority Critical patent/CN206544291U/en
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Publication of CN206544291U publication Critical patent/CN206544291U/en
Expired - Fee Related legal-status Critical Current
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Abstract

The utility model discloses a kind of multi-station injection sizing Integral mold, including injection molding portion, setting tooling portion and go to cast gate overlap portion, injection molding portion, setting tooling portion and go to cast gate overlap portion circumferentially on 120 ° of rotor plates for being distributed in fixed base, rotor plate is fixedly connected with rotating shaft, and rotating shaft is set through in fixed base;Injection molding portion includes upper mould, core rod and lower mould, lower mould has 3 circumferences in identical station on 120 ° of rotor plates being distributed in fixed base, one of station is used to coordinate with upper mould and core rod, and one is used in setting tooling portion, and another is used to go in cast gate overlap portion.The utility model not only remains the injection molding function of original injection mould, cooling and shaping can also be accomplished and the function of cast gate overlap is gone, simplify technological process, improve the utilization rate between equipment, multiple use can be achieved on one cover die, production cost is reduced, production efficiency is improved, the possibility that buckling deformation occurs for product is more reduced.

Description

A kind of multi-station injection sizing Integral mold
Technical field
The utility model belongs to injection technical field of membrane, more particularly to a kind of multi-station injection sizing Integral mold.
Background technology
Injection molding is that high-temperature fusion plastics are expressed to a kind of method being molded in die cavity, its be also plastics it is main into Type method, feature is that production efficiency is high, and the flexibility (adaptability) of operation to various plastics is strong, and energy forming shape is complicated, accurate in size note Molding product, application field is extensive.Its production process is:First the solid plastics of granular (or powdery) are plastified into uniform close The good plastic melt of plasticity of degree, viscosity and composition, then this kind of plastic melt is possessed one by applying certain pressure Constant current is fast and injects and enters in the die cavity of mould, after plastic melt cooling and shaping, just can obtain and die profile one The plastic products of cause.
But be due to mould filling velocity it is slower, dynamic model, cover half temperature it is inconsistent, product is not fully hardened just to be pushed away The reason such as go out, inevitably in molding part internal residual partial interior stress, along with later stage cast gate overlap processing etc., so that Cause product warpage, bending, distortion and the not first-class metaboly of thickness, this is one of most common defect of plastic products, is this On the other hand on the one hand enterprise take one by adjusting molding proces s parameters during injection molding to reduce deflection A little supplementary means reduce product deformation, such as individually product are cooled down, it is necessary to be equipped with cooling shaping fixture, and its cost is high, effect Rate is also low;Or be that corner etc. is gone using single mechanical device, it not only increases process, also add equipment cost, Efficiency is still very low.
Utility model content
The purpose of this utility model is that there is provided a kind of multi-station injection sizing one to overcome above-mentioned the deficiencies in the prior art Mould.
To achieve the above object, the utility model uses following technical proposals:
A kind of multi-station injection is shaped Integral mold, including injection molding portion, setting tooling portion and goes to cast gate overlap portion, described Injection molding portion, setting tooling portion and go to cast gate overlap portion circumferentially on 120 ° of rotor plates for being distributed in fixed base, it is described Rotor plate is fixedly connected with rotating shaft, and the rotating shaft is set through in fixed base;
The injection molding portion includes upper mould, core rod and lower mould, and the core rod is located between upper die and lower die, the upper mould Upper surface be fixed with sprue bush fixed plate, the sprue bush fixed plate sprue bush be installed, stretch to upper mould along sprue bush Lower surface is provided with total runner of connection sprue bush, and the upper surface of the core rod is fitted with the lower surface of upper mould, the core rod Total runner and the runner insertion in core rod that core rod lower surface is provided with a plurality of runner, the upper mould are stretched in upper surface, The lower surface of the core rod is core, and the shape of the core is consistent with the article shape for treating injection molding, is set in the lower mould The core being equipped with die cavity, the core rod cooperatively forms the receiving space for the product for treating injection molding, institute with the die cavity in lower mould Mould, core rod and lower mould is stated accordingly to put from top to bottom successively and be bolted fixation;From the lower end of the lower mould up End is provided with the push pedal for being inserted into cavity bottom, and correspondence is provided with shoving hole positioned at the underface of push pedal on rotor plate, described Push rod is provided with fixed base below correspondence shoving hole, the push rod through shoving hole and then promotes push pedal under external force Motion ejects the product in die cavity upwards;
The lower mould has 3 circumferences in identical station, one of work on 120 ° of rotor plates being distributed in fixed base Position is used to coordinate with upper mould and core rod, and one in two other station is used in setting tooling portion, and another is used to remove cast gate In overlap portion;
The setting tooling portion includes the stock mould by being promoted above and below the first cylinder and is arranged at stock mould lower surface Stock mould core, the stock mould core is consistent with the shape size of the core of core rod;
It is described go cast gate overlap portion include by the knife rest promoted above and below the second cylinder and the handle of a knife being arranged in knife rest and Blade, the blade is located at the lower end of handle of a knife, and the shape of the blade is consistent with the neighboring of the core of core rod, the handle of a knife Upper end passes through spring and knife rest elastic connection.
The first locating dowel is provided with the outside of the stock mould, accordingly descends and is provided with the outside of mould and the cooperation of the first locating dowel The first positioning hole.
The second locating dowel is provided with the outside of the knife rest, accordingly descends and is provided with what is coordinated with the second locating dowel on the outside of mould Second positioning hole.
First cylinder is fixed in the first cylinder fixed seat, and first cylinder fixed seat is relatively fixed support and consolidated It is fixed.
Second cylinder is fixed in the second cylinder fixed seat, and second cylinder fixed seat is relatively fixed support and consolidated It is fixed.
The rotor plate supports the lower end for being fixed on lower mould by support column.
The multi-station injection sizing Integral mold that the utility model is provided, its operation principle is:
In the presence of injector helical screw agitator, high-temperature fusion plastics are sequentially entered by the sprue bush in injection molding portion Total runner, then through runner by runner cast gate injection die cavity, it is solid into pressurize of the molten plastic in die cavity through a period of time Chemical conversion type;Bolt is first turned on during die sinking, mould and core rod are then removed successively, the plastics in runner are now can be taken off, under being easy to Single injection-molded;After parting is finished, injection-molded item is remained in die cavity, and now rotary shaft rotates 120 °, the product in die cavity On the station that setting tooling portion is rotatably moved to lower mould, then stock mould moves down stock mould under the promotion of the first cylinder Core and die cavity coordinate, and then pressurize cooling and shaping is carried out to the product in die cavity, here, the outside of stock mould set the One locating dowel coordinates with the first positioning hole set on the outside of lower mould can play a part of guide-localization;After parting is finished, injection system Product are remained in die cavity, and now rotary shaft is rotated further by 120 °, and the product in die cavity is rotatably moved to cast gate with lower mould and flown On the station of edge, then product of the knife rest in the downward punching press drag chamber of impetus lower band moving knife sword of the second cylinder flies Side.Here, the setting of spring can avoid blade from being hit by force with drag chamber periphery, and then play cushioning effect, knife can be protected Sword or lower mould make it be not destroyed, the second locating dowel that the outside of knife rest is set in addition and second of setting on the outside of lower mould Positioning hole, which coordinates, can play a part of guide-localization;After last deflashing is completed, knife rest is under the impetus of the second cylinder Blade is driven to be separated with the product in drag chamber to moving up, and the product in die cavity can under the external force effect of push rod 7 Through shoving hole so that promote push pedal move upwards ejection die cavity in product, that is, complete product injection molding, shape, go to fly Side step.Here, 3 stations of lower mould can be operated simultaneously, do not interfere with each other, in order the division of labor, improve equipment utilization rate, Reduce production cost, while improving operating efficiency.
The multi-station injection sizing Integral mold that the utility model is provided, not only remains the injection molding work(of original injection mould Can, it can also accomplish cooling and shaping and to go the function of cast gate overlap, it enormously simplify technological process, also improve between equipment Utilization rate, multiple use can be achieved on a cover die, also reduce production cost simultaneously in the performance for improving mould, improve life Efficiency is produced, the possibility that buckling deformation occurs for product is more reduced.
Brief description of the drawings
Fig. 1 is the simplification position view of the utility model multi-station injection sizing Integral mold;
Fig. 2 is B-O-A cross section structure schematic diagrams in Fig. 1;
Fig. 3 is the decomposing schematic representation of Fig. 2 structures;
Fig. 4 is A-O-C cross section structure schematic diagrams in Fig. 1;
Fig. 5 is the decomposing schematic representation of Fig. 4 structures.
Wherein:1. on mould, 2. core rods, 2a. cores, 2b. runners, 3. times moulds, 3a. die cavities, 4. rotor plates, 41. support Post, 42. shoving holes, 5. rotating shafts, 6. fixed bases, 7. push rods, 8. push pedals, 9. bolts, 10. injection molding portions, 11. sprue bush, 12. total runner, 13. sprue bush fixed seats, 20. setting tooling portions, 21. first air cylinder fixed plates, 22. first cylinders, 23. sizings Mould, 23a. stock mould cores, 24. first locating dowels, 25. first positioning holes, 30. go to cast gate overlap portion, and 31. second cylinders are fixed Plate, 32. second cylinders, 33. knife rests, 34. second locating dowels, 35. springs, 36. handle of a knifes, 37. blades, 38. second positioning holes.
Embodiment
The utility model is further illustrated with reference to the accompanying drawings and examples.
Fig. 1 is the simplification position view of the utility model multi-station injection sizing Integral mold;Fig. 2 is B-O-A sections in Fig. 1 Face structural representation;Fig. 3 is the decomposing schematic representation of Fig. 2 structures;Fig. 4 is A-O-C cross section structure schematic diagrams in Fig. 1;Fig. 5 is Fig. 4 The decomposing schematic representation of structure.
As Figure 1-5, a kind of multi-station injection sizing Integral mold, including injection molding portion 10, the and of setting tooling portion 20 Go to cast gate overlap portion 30, wherein injection molding portion 10, setting tooling portion 20 and go cast gate overlap portion 30 substantially circumferentially in 120 ° It is distributed on the rotor plate 4 in fixed base 6, and rotor plate 4 is fixedly connected with rotating shaft 5, and rotating shaft 5 is through in fixed base 6 Set;
And injection molding portion 10 includes upper mould 1, core rod 2 and lower mould 3, core rod 2 is located between upper mould 1 and lower mould 3, and upper mould 1 upper surface is fixed with sprue bush fixed plate 13, and sprue bush 11 is provided with sprue bush fixed plate 13, is stretched along sprue bush 11 Upward mould lower surface is provided with total runner 12 of connection sprue bush 11, and the upper surface of core rod 2 is fitted with the lower surface of upper mould 1, And core rod lower surface is stretched in the upper surface of core rod 2 be provided with a plurality of runner 2b, and total runner 12 in upper mould 1 and core rod 1 In runner 2b insertions, the lower surface of core rod 1 is core 2a, and core 2a shape and the article shape one for treating injection molding Cause, the core 2a being provided with lower mould 3 in die cavity 3a, core rod 2 cooperatively forms the system for treating injection molding with the die cavity 3a in lower mould 3 The receiving space of product, upper mould 1, core rod 2 and lower mould 3 are accordingly put and are connected by bolt 9 from top to bottom successively, and under The lower end of mould 3 is provided with the push pedal 8 that can be plugged into die cavity 3a bottoms toward upper end, and correspondence is positioned at the underface of push pedal 8 in rotor plate 4 On be provided with shoving hole 42, and the lower section of correspondence shoving hole 42 is provided with push rod 7 in fixed base 6, and push rod 7 under external force may be used Product through in shoving hole 42 and then the upward motion ejection die cavity 3a of promotion push pedal 8;
Mould 3 is wherein descended there are 3 identical stations, and these three identical stations are substantially circumferentially distributed in fixed base 6 in 120 ° In rotor plate 4 on, except said one station be used for upper mould 1 and core rod 2 cooperation in addition to, one in two other station For in setting tooling portion 20, another to be used to go in cast gate overlap portion 30;
And setting tooling portion 20 includes the stock mould 23 that can be promoted up and down by the first cylinder 22 and is arranged at stock mould 23 Stock mould the core 23a, stock mould core 23a of lower surface are consistent with the core 2a of core rod 2 shape size, its be also be used for Die cavity in lower mould coordinates, and effect is the further cooling and shaping for product, and the outside of stock mould 23 is additionally provided with the in addition One locating dowel 24, accordingly descends on the outside of mould and is provided with the first matched positioning hole 25;
Going to cast gate overlap portion 30 to include can the knife rest 33 that promoted up and down and the knife being arranged in knife rest by the second cylinder 32 Handle 36 and blade 17, wherein blade 36 are located at the lower end of handle of a knife 37, and shape and the core 2a of core rod 2 neighboring of blade 36 Unanimously, the upper end of handle of a knife 37 is by spring 35 and the elastic connection of knife rest 33, when under the impetus in the second cylinder 32, knife rest 33 When driving the product overlap in the downward punching press drag chamber of blade 37, the setting of spring 35 can avoid blade 37 and drag chamber week Side is hit by force, and then plays cushioning effect, and blade 37 or lower mould can be protected it is not destroyed, and knife rest 33 is outer in addition Side is provided with the second locating dowel 34, accordingly descends on the outside of mould and is provided with the second matched positioning hole 38;
Preferably, the first cylinder 22 is fixed in the first cylinder fixed seat 21, and the first cylinder fixed seat 21 is relatively fixed Support 6 is fixed, not shown in the upper part accompanying drawing of this fixed base 6.
Similarly, the second cylinder 32 is fixed in the second cylinder fixed seat 31, and the second cylinder fixed seat 31 is also relatively solid Determine support 6 to fix, it is not shown in the upper part accompanying drawing of this fixed base 6.
Preferably, rotor plate 4 supports the lower end for being fixed on lower mould 3 by support column 41.
The multi-station injection sizing Integral mold that the utility model is provided, its operation principle is:
Fig. 2 and Fig. 4 is the matched moulds state of mould, and in the presence of injector helical screw agitator, high-temperature fusion plastics are by being molded Total runner 12 that sprue bush 12 in forming part 10 is sequentially entered, then entered through runner 2b by runner cast gate injection die cavity 3a Enter pressurize curing molding of the molten plastic in die cavity 3a through a period of time;Fig. 3 and Fig. 5 is the die opening state of mould, during die sinking Bolt 9 is first turned on, mould 1 and core rod 2 are then removed successively, the plastics in runner are now can be taken off, is easy to be molded into next time Type;After parting is finished, injection-molded item is remained in die cavity 3a, and now rotary shaft 5 rotates 120 °, and the product in die cavity is with lower mould one Rise and be rotatably moved on the station in setting tooling portion 20, then stock mould 23 moves down stock mould 23 under the promotion of the first cylinder 22 Core 23a and die cavity coordinate, and then pressurize cooling and shaping is carried out to the product in die cavity, here, the outside of stock mould 23 is set The first locating dowel 24 put coordinates with the first positioning hole 25 set on the outside of lower mould can play a part of guide-localization;Parting is finished Afterwards, injection-molded item is remained in die cavity 3a, and now rotary shaft 5 is rotated further by 120 °, and the product in die cavity rotates shifting with lower mould Move to going on the station in cast gate overlap portion 30, then knife rest 33 in the impetus lower band moving knife sword 37 of the second cylinder 32 to undershoot Depress the product overlap in model cavity.Here, the setting of spring 35 can avoid blade 37 from being hit by force with drag chamber periphery, enter And cushioning effect is played, blade 37 or lower mould can be protected it is not destroyed, in addition the second of the outside setting of knife rest 33 Locating dowel 34 coordinates with the second positioning hole 38 set on the outside of lower mould can play a part of guide-localization;Last deflashing is completed Afterwards, knife rest 33 in the impetus lower band moving knife sword 37 of the second cylinder 32 to moving up and the product in drag chamber point From, and the product in die cavity 3a may pass through shoving hole 42 under the external force effect of push rod 7 and then promote the motion ejection upwards of push pedal 8 Product in die cavity 3a, that is, complete the injection molding, sizing, deflashing step of product.Here, 3 stations of lower mould can be simultaneously It is operated, does not interfere with each other, in order the division of labor, improves the utilization rate of equipment, reduces production cost, while improving work effect Rate.
The multi-station injection sizing Integral mold that the utility model is provided, not only remains the injection molding work(of original injection mould Can, it can also accomplish cooling and shaping and to go the function of cast gate overlap, it enormously simplify technological process, also improve between equipment Utilization rate, multiple use can be achieved on a cover die, also reduce production cost simultaneously in the performance for improving mould, improve life Efficiency is produced, the possibility that buckling deformation occurs for product is more reduced.
In description of the present utility model, it is to be understood that term " interior ", " outer ", " on ", " under ", " in " etc. indicate Orientation or position relationship be, based on orientation shown in the drawings or position relationship, to be for only for ease of description the utility model and letter Change description, rather than indicate or imply signified device or element must have specific orientation, with specific azimuth configuration and Operation, therefore it is not intended that to limitation of the present utility model.
It is not new to this practicality although above-mentioned embodiment of the present utility model is described with reference to accompanying drawing The limitation of type protection domain, one of ordinary skill in the art should be understood that on the basis of the technical solution of the utility model, ability Field technique personnel need not pay the various modifications that creative work can make or deform still in protection model of the present utility model Within enclosing.

Claims (6)

  1. The Integral mold 1. a kind of multi-station injection is shaped, it is characterized in that, including injection molding portion, setting tooling portion and remove cast gate overlap Portion, the injection molding portion, setting tooling portion and the rotor plate for going to cast gate overlap portion to be circumferentially distributed in 120 ° in fixed base On, the rotor plate is fixedly connected with rotating shaft, and the rotating shaft is set through in fixed base;
    The injection molding portion include upper mould, core rod and lower mould, the core rod be located at upper die and lower die between, the upper mould it is upper End face is fixed with sprue bush fixed plate, the sprue bush fixed plate and is provided with sprue bush, and upper mould lower end is stretched to along sprue bush Face is provided with total runner of connection sprue bush, and the upper surface of the core rod is fitted with the lower surface of upper mould, the upper end of the core rod Total runner and the runner insertion in core rod that core rod lower surface is provided with a plurality of runner, the upper mould are stretched in face, described The lower surface of core rod is core, and the shape of the core is consistent with the article shape for treating injection molding, is provided with the lower mould Core in die cavity, the core rod cooperatively forms the receiving space for the product for treating injection molding with the die cavity in lower mould, it is described on Mould, core rod and lower mould are accordingly put and are bolted fixation from top to bottom successively;Set from the lower end of the lower mould toward upper end The push pedal for being inserted into cavity bottom is equipped with, correspondence is provided with shoving hole, the fixation positioned at the underface of push pedal on rotor plate Push rod is provided with support below correspondence shoving hole, the push rod through shoving hole and then promotes push pedal upward under external force Product in motion ejection die cavity;
    The lower mould has 3 circumferences in identical station on 120 ° of rotor plates being distributed in fixed base, and one of station is used Coordinate in upper mould and core rod, one in two other station is used in setting tooling portion, another is used to remove cast gate overlap In portion;
    The setting tooling portion includes the stock mould by being promoted above and below the first cylinder and is arranged at the sizing of stock mould lower surface Model core, the stock mould core is consistent with the shape size of the core of core rod;
    It is described to go to cast gate overlap portion to include by the knife rest promoted above and below the second cylinder and the handle of a knife and blade that are arranged in knife rest, The blade is located at the lower end of handle of a knife, and the shape of the blade is consistent with the neighboring of the core of core rod, the upper end of the handle of a knife Pass through spring and knife rest elastic connection.
  2. The Integral mold 2. multi-station injection as claimed in claim 1 is shaped, it is characterized in that, the is provided with the outside of the stock mould One locating dowel, accordingly descends the first positioning hole for being provided with and coordinating with the first locating dowel on the outside of mould.
  3. The Integral mold 3. multi-station injection as claimed in claim 1 is shaped, it is characterized in that, it is provided with second on the outside of the knife rest Locating dowel, accordingly descends the second positioning hole for being provided with and coordinating with the second locating dowel on the outside of mould.
  4. The Integral mold 4. multi-station injection as claimed in claim 1 is shaped, it is characterized in that, first cylinder is fixed on the first gas In cylinder fixed seat, first cylinder fixed seat is relatively fixed support and fixed.
  5. The Integral mold 5. multi-station injection as claimed in claim 1 is shaped, it is characterized in that, second cylinder is fixed on the second gas In cylinder fixed seat, second cylinder fixed seat is relatively fixed support and fixed.
  6. 6. the multi-station injection sizing Integral mold as described in claim any one of 1-5, it is characterized in that, the rotor plate passes through branch Dagger supports the lower end for being fixed on lower mould.
CN201720245356.0U 2017-03-14 2017-03-14 A kind of multi-station injection sizing Integral mold Expired - Fee Related CN206544291U (en)

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Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127830A (en) * 2017-12-21 2018-06-08 广东德新科技孵化器有限公司 A kind of plastic products automated production sizing cooling mold
CN110480944A (en) * 2019-08-15 2019-11-22 昆山市鸿毅达精密模具有限公司 Automotive safety lid bicolor injection mould
CN113524394A (en) * 2020-07-03 2021-10-22 青岛理工大学 Multi-station automatic hot-press casting device
CN117681382A (en) * 2023-11-10 2024-03-12 襄阳光瑞汽车零部件有限公司 Injection mold and lightweight bumper injection molding equipment

Cited By (5)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN108127830A (en) * 2017-12-21 2018-06-08 广东德新科技孵化器有限公司 A kind of plastic products automated production sizing cooling mold
CN108127830B (en) * 2017-12-21 2019-11-19 深圳市方大博特塑胶制品有限公司 A kind of cooling mold of plastic products automated production sizing
CN110480944A (en) * 2019-08-15 2019-11-22 昆山市鸿毅达精密模具有限公司 Automotive safety lid bicolor injection mould
CN113524394A (en) * 2020-07-03 2021-10-22 青岛理工大学 Multi-station automatic hot-press casting device
CN117681382A (en) * 2023-11-10 2024-03-12 襄阳光瑞汽车零部件有限公司 Injection mold and lightweight bumper injection molding equipment

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