CN206543748U - A kind of batch cell cleaning machine - Google Patents
A kind of batch cell cleaning machine Download PDFInfo
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- CN206543748U CN206543748U CN201720125776.5U CN201720125776U CN206543748U CN 206543748 U CN206543748 U CN 206543748U CN 201720125776 U CN201720125776 U CN 201720125776U CN 206543748 U CN206543748 U CN 206543748U
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- cleaning machine
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- batch cell
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Abstract
A kind of batch cell cleaning machine, including：Cleaning machine frame, transmission mechanism, feeding mechanism, control system；It is characterized in that：The cleaning machine frame is divided into three layers, is followed successively by from top to bottom：Layer, the turnover bed of material, circulating water wash layer are dried up, switching of the battery material in three interlayers is realized by control system control transmission mechanism；The drying layer is provided with exhaust outlet, air-heater, portable air nozzle sets；The turnover bed of material is provided with lifting tray；The circulating water wash layer sets tank, eddy current spraying nozzle group, water circulating pump, water inlet, draining valve.The battery load plate for filling cell is sent into cleaning machine after lifting tray, the equipment can complete the automatic cleaning of cell body exterior greasy dirt and minimal residue alkali lye, drying according to program circuit.
Description
Technical field
The utility model is related to a kind of battery cleaning machine, more particularly to monomer cylindrical battery surface cleaning machine.
Background technology
The structure of battery cleaning machine in the market is all fairly simple, the automation of its device being equipped with and cleaning process
Degree is perfect not enough, and cleaning efficiency is not high, and machine is huge and degree of integration is low.And carry out battery table using methods such as ultrasonic waves
Face cleaning then can cause slight damage to inside battery material.
The content of the invention
In view of the above-mentioned problems, the present invention provides a kind of high-efficiency washing batch monomer cylindrical battery surface and oil contaminant and residual alkali lye
Battery cleaning device, the equipment energy consumption is low, takes up an area small, and efficiency is fast, being capable of persistently operation；Monomer cylindrical battery can be directed to simultaneously
The different degrees of greasy dirt in surface and alkali lye residual, the flexible set device control parameter of energy, it is ensured that battery surface greasy dirt and alkali lye cleaning
Totally, noresidue.
To solve the above problems, the technical solution adopted in the utility model is：A kind of batch cell cleaning machine, bag
Include：Cleaning machine frame, transmission mechanism, feeding mechanism, control system；It is characterized in that：The cleaning machine frame is divided into three layers, from up to
Under be followed successively by：Layer, the turnover bed of material, circulating water wash layer are dried up, realizes battery material at three layers by control system control transmission mechanism
Between switching；The drying layer is provided with exhaust outlet, air-heater, portable air nozzle sets；The turnover bed of material is held in the palm provided with lifting
Disk；The circulating water wash layer sets tank, eddy current spraying nozzle group, water circulating pump, water inlet, draining valve.Start before automatic cleaning, lifting
Pallet rests on the turnover bed of material, fills the battery load plate of cell by manually pushing on lifting tray；When starting cleaning, root
According to control system programmed instruction, lifting tray drops to circulating water wash layer and carries out surface clean；After the completion of cleaning, on lifting tray
Rise to drying layer and carry out the water stain drying in surface；After the completion of drying, lifting tray returns to the turnover bed of material, waits artificial feeding.
One of preferred scheme as above-mentioned technical proposal, the feeding mechanism includes lifting tray, battery load plate, by electricity
Pond load plate is placed in lifting tray and moved by transmission mechanism levels；The battery load plate interval sets multiple cell suckers.
One of preferred scheme as above-mentioned technical proposal, the battery sucker top sets nylon spacer, bottom and sets strength
Magnet, cell is adsorbed on nylon spacer, and nylon spacer is Height Adjustable.
One of preferred scheme as above-mentioned technical proposal, the nylon spacer is provided with cross draining with battery contact surface
Groove.
One of preferred scheme as above-mentioned technical proposal, the battery sucker is surrounded by circular hole, for aiding in cleaning
And the water and air convection current during drying.
In such scheme, battery by utilizing powerful magnet for adsorption on sucker, the nylon cushion in the middle of battery and strong magnets
Piece setting height(from bottom) can adjust, with this regulating magnet suction, and nylon spacer is provided with cross Water tank with battery contact surface, to greatest extent
Ensure that battery bottom can be cleaned.Each sucker can facilitate dismounting and change, be surrounded by circular hole, and auxiliary is cleaned and dried up
Cheng Zhongshui and cross-ventilation.
One of preferred scheme as above-mentioned technical proposal, the eddy current spraying nozzle group is two groups, is respectively arranged in the middle part of tank
Both sides, the nozzle gas outlet uses covering of the fan structure；The covering of the fan structure nozzle is with flume wall in 30 ° of oblique angles, the recirculated water
Pump is arranged on bottom of gullet, and eddy current spraying nozzle group forms stacked vortex with tank internal circulation water pump cooperation, realizes completely fast
Speed cleaning.During cleaning, current are rotated in water circulating pump band dynamic water tank, and both sides eddy current spraying nozzle is alternately blown, and one is formed in current
It is vortexed layer by layer, vortex and battery friction are quick to remove battery surface greasy dirt and alkali lye.
One of preferred scheme as above-mentioned technical proposal, the portable air nozzle sets are two groups, are pacified in 45 ° of angles
Dress；Connection flat-removing air cyclinder is back and forth synchronized with the movement in drying layer；Nozzle gas outlet uses parallel thin tangent plane structure, and compressed air is from spray
The sake otch blowout air knife of mouth, air curtain is formed in drying layer drainage, and when cylinder is moved back and forth, two groups of nozzles are alternately blown,
Battery surface moisture is quickly dried up using air curtain.
One of preferred scheme as above-mentioned technical proposal, the control system is PLC automatic control system, control circulation
Washing time, hot blast time, cold wind time；Equipment realizes moisturizing according to water level control, changes water in the automatic course of work, auxiliary
Completion battery is helped to clean automatically.In cleaning, the circulating water wash time can be flexibly set according to field working conditions, it is the hot blast time, cold
The wind time；In addition, equipment is in the automatic course of work, intelligent decision is carried out to water level, according to water level conditions carry out intelligent moisturizing,
Intelligence is carried out according to current cleaning record and changes water.Realize full-automatic, intelligence cleaning.
Brief description of the drawings
Fig. 1 the utility model batch cell cleaning-machine structure schematic diagrames；
Fig. 2 battery carrying disc structure schematic diagrames；
Fig. 3 control systems operate main interface；
Fig. 4 control systems operating parameter sets interface；
The automatic workflow diagram of Fig. 5 equipment；
In figure：
1 exhaust outlet, 2 transmission mechanisms, 3 air-heaters, 4 drying layers, the 5 turnover bed of materials, 6 circulating water washs layer, the spray of 7 portable airs
It is mouth group, 8 lifting trays, 9 pneumatic doors, 10 tanks, 11 eddy current spraying nozzle groups, 12 water circulating pumps, 13 water inlets, 14 draining valves, 15 clear
Panel, 20 battery suckers, 21 strong magnets, 22 nylon cushions are installed in washing machine frame, 16 feeding platforms, 17 battery load plates, 18 handles, 19
Piece, 23 cells.
Embodiment
Below in conjunction with the accompanying drawings, the utility model is described in further detail by embodiment, but does not limit this in any way
The protection domain of utility model.
Embodiment 1：
As shown in Figure 1：A kind of batch cell cleaning machine, including：Cleaning machine frame 15, transmission mechanism 2, feeding mechanism,
Control system；It is characterized in that：15 points of the cleaning machine frame is three layers, is followed successively by from top to bottom：Dry up layer 4, turnover the bed of material 5,
Circulating water wash layer 6, switching of the battery material in three interlayers is realized by control system control transmission mechanism 2；The drying layer 4 is provided with
Exhaust outlet 1, air-heater 3, portable air nozzle sets 7；The turnover bed of material 5 is provided with lifting tray 8；The circulating water wash layer 6
If tank 10, eddy current spraying nozzle group 11, water circulating pump 12, water inlet 13, draining valve 14.
The size of the cleaning machine frame 15 is 800*800*1800, and floor space is small, and battery load plate 17 is passed in and out using homonymy
Mode, the auxiliary input and output material of feeding platform 16.Position-detection sensor is installed, assistance for lifting pallet 8 is completed in the cleaning machine frame
Positioning；SEA LEVEL VARIATION in water level detection switch, detection tank is set in tank 10, and auxiliary equipment completes automatic water supplement；Outside tank
Wall is provided with pneumatic door 9, automatic cleaning process, and pneumatic door is closed, during input and output material, and pneumatic door is opened.Start before automatic cleaning,
Lifting tray rests on the turnover bed of material, fills the battery load plate of cell by manually pushing on lifting tray；Start cleaning
When, according to control system programmed instruction, lifting tray drops to circulating water wash layer and carries out surface clean；After the completion of cleaning, lifting
Pallet rises to drying layer and carries out the water stain drying in surface；After the completion of drying, lifting tray returns to the turnover bed of material, and wait manually takes
Material.
2 groups of air-heaters 3 are designed with the top of drying layer 4,2 groups of 7,2 groups of portable air nozzles have been disposed below in air-heater
1 flat-removing air cyclinder is mounted and connected in 45 ° of angles in nozzle, is moved with flat-removing air cyclinder synchronous reciprocating.It is processed into nozzle gas outlet
The thinly-sliced mouths of 0.05mm, compressed air is blown out through the thinly-sliced mouths of 0.05mm, high velocity air thin slice air knife is formed, through Coanda effect drainage
30-40 times of air formation air curtain.During drying, 2 groups of nozzles dry up rapidly battery with alternately being dried while cylinder alternating translational
Surface is water stain.Air-heater is opened in advance above drying layer, and air is preheated, and when drying is carried out to a certain extent, is stopped
Hot blast, accelerates water stain drying using air waste heat, saves energy consumption；
Circulating water wash layer is located in tank 10, and 2 groups of eddy current spraying nozzle groups 11 are disposed with tank, the side of sink center 2 is distributed in,
Blown with flume wall in 30 ° of oblique angles toward sink center top.Water circulating pump is located at bottom of gullet, and water is allowed by water circulating pump work
Trough inner water flow horizontal is rotated.During cleaning, 2 side eddy current spraying nozzle groups are alternately blown, and a lot of blast is added in the current of rotation, is reached
To stacked venturi effect, vortex and battery dynamic friction are quick to remove battery surface greasy dirt and alkali lye.
Embodiment 2：
As shown in Fig. 2 Fig. 2 is the concrete structure of battery load plate 17, battery load plate is the weight that auxiliary completes cleaning and drying
Want functional module.Battery load plate is designed as 66 cell capacities, 11*6 arrangements, circulating water wash layer and the nozzle number for drying up layer
Amount is corresponded to therewith.Cell is placed on sucker 20, and sucker top is nylon spacer 22, and nylon spacer setting height(from bottom) is adjustable
Section, sucker bottom is strong magnets 21.Battery is not contacted directly with magnet, but by nylon spacer indirectly by magnet adsorption,
Adsorption strength can be adjusted by nylon spacer, be avoided that battery surface is scratched by magnet again.Nylon spacer and battery contact surface
It is designed with cross draining notch, it is ensured that during cleaning, battery bottom has running water flowing, ensures that bottom is cleaned to greatest extent.Sucker
Surrounding is designed with the circular hole of 2 class sizes, for auxiliary water and cross-ventilation during washing and drying.
Embodiment 3：
As shown in figure 3, Fig. 3 is the main interface figure of system operatio, equipment current operating state is indicated on interface, including
" system is not actuated ", " platform rising ", " platform decline ", " circulating water wash ", " drying ", " wait input and output material ", " just in moisturizing ",
" just in draining "；It has recorded on interface and work as time cleaning process time-consuming and the aggregate-value of current wash number, it is average once clear
Wash journey to take less than 180 seconds, the accumulative finger of wash number changes water judgement for equipment.
Embodiment 4：
As shown in figure 4, Fig. 4 is the parameter setting surface chart of system operatio, can be according to product work on parameter setting interface
Skill situation sets circulating water wash time, overall drying time, heat blow time, wash number, and load plate Clean after every.Wherein
Wash number 300 refers to that equipment can carry out automatic water-replacing, and load plate Clean after every 60 is when cleaning battery number of times reaches 300 times
Refer to when cleaning battery number of times reaches 60 times, equipment can provide voice prompt, allow user once, to protect battery load plate zero load cleaning
Demonstrate,proving nylon spacer contact surface being capable of periodic cleaning.
Embodiment 5
As shown in figure 5, Fig. 5 is the workflow that system is cleaned automatically, cleaning process is as follows：
The battery load plate for filling cell is manually pushed into by the first step, device ready, presses " starting cleaning " button；
Second step, equipment is started working, and pneumatic door is closed automatically, and water circulating pump starts, eddy current spraying nozzle group alternating jet, is risen
Drop pallet drops to circulating water wash layer；
3rd step：Air-heater starts preheating；
4th step：Washing time is reached, and lifting tray rises to drying layer, and water circulating pump and eddy current spraying nozzle group stop work
Make；Portable nozzle sets alternating jet is simultaneously reciprocated with translation cylinder；
5th step：Air-heater stops heating；
6th step：The drying time reaches, and lifting tray drops to the turnover bed of material, and portable nozzle sets are parked in setting position simultaneously
Stop jet, pneumatic door is opened；
7th step：Artificial to take battery load plate away, equipment enters ready state, and wait is cleaned next time.
Seldom, Battery cleaning device of the present invention has following advantage to existing market cylindrical battery cleaning equipment：
1st, occupation area of equipment is small, is that client saves venue cost；
2nd, the equipment cleaning frequency is fast, battery in the cleaning machine internal work cycle within 180 seconds, including when feeding and feeding
Between be no more than 200 seconds, an average battery is time-consuming less than 3 seconds, and cleaning efficiency is greatly speeded up；
3rd, equipment energy consumption is small, and use cost is low.The maximum power consumption of equipment is air-heater, hot blast acc power 3KW, one
Air-heater about uses 50S in cycle 200S, the about 0.75KW of air-heater power consumption per hour, the actual power consumption per hour of complete machine 1KW with
It is interior.To clean 1200 cell calculating per hour, power consumption is within 1W during each cell cleaning；
4th, cleaning performance is good.Cleaned by stacked vortex, and the design of battery load plate circular hole, it is ensured that cleaning performance.
Air curtain is produced by portable nozzle sets and quickly dries up battery surface, it is ensured that battery outward appearance neat and tidy.
General principle of the present utility model, principal character and advantage of the present utility model has been shown and described above.One's own profession
The technical staff of industry is it should be appreciated that the utility model is not restricted to the described embodiments, described in above-described embodiment and specification
Simply principle of the present utility model, on the premise of the utility model spirit and scope are not departed from, the utility model also has
Various changes and modifications, these changes and improvements are both fallen within the range of claimed the utility model.The utility model will
The protection domain asked is defined by appended claims and its equivalent.
Claims (8)
1. a kind of batch cell cleaning machine, including：Cleaning machine frame, transmission mechanism, feeding mechanism, control system；Its feature
It is：The cleaning machine frame is divided into three layers, is followed successively by from top to bottom：Layer, the turnover bed of material, circulating water wash layer are dried up, is by control
System control transmission mechanism realizes switching of the battery material in three interlayers；The drying layer is provided with exhaust outlet, air-heater, portable sky
Gas jets group；The turnover bed of material is provided with lifting tray；Circulating water wash layer sets tank, eddy current spraying nozzle group, water circulating pump, entered
The mouth of a river, draining valve.
2. the batch cell cleaning machine according to claim 1, it is characterised in that：The feeding mechanism includes lifting
Pallet, battery load plate, are placed in lifting tray by battery load plate and are moved by transmission mechanism levels；The battery load plate interval is set
Multiple cell suckers.
3. batch cell cleaning machine according to claim 2, it is characterised in that：The battery sucker sets nylon cushion
Piece, strong magnets, the nylon spacer are placed in strong magnets top, and cell is adsorbed on nylon spacer, and nylon spacer is high
Degree is adjustable.
4. batch cell cleaning machine according to claim 3, it is characterised in that：The nylon spacer is contacted with battery
Face is provided with cross Water tank.
5. batch cell cleaning machine according to claim 1, it is characterised in that：The battery sucker is surrounded by circle
Hole, for the water and air convection current during auxiliary cleaning and drying.
6. batch cell cleaning machine according to claim 1, it is characterised in that：The eddy current spraying nozzle group is two groups,
Both sides in the middle part of tank are respectively arranged on, the nozzle gas outlet uses covering of the fan structure；The covering of the fan structure nozzle is in 30 ° with flume wall
Oblique angle, the water circulating pump is arranged on bottom of gullet, and eddy current spraying nozzle group forms stacked with tank internal circulation water pump cooperation
Vortex, realizes complete Rapid Cleaning.
7. batch cell cleaning machine according to claim 1, it is characterised in that：The portable air nozzle sets are
Two groups, installed in 45 ° of angles；Nozzle gas outlet uses parallel thin tangent plane structure, and air curtain is formed in drying layer drainage, and auxiliary is quick
Dry up battery appearance moisture.
8. batch cell cleaning machine according to claim 1, it is characterised in that：The control system is that PLC is automatic
Control system, controls circulating water wash time, hot blast time, cold wind time；Equipment is in the automatic course of work, according to water level control
Device control realizes moisturizing, changes water, realizes that battery is cleaned automatically.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720125776.5U CN206543748U (en) | 2017-02-13 | 2017-02-13 | A kind of batch cell cleaning machine |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720125776.5U CN206543748U (en) | 2017-02-13 | 2017-02-13 | A kind of batch cell cleaning machine |
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| Publication Number | Publication Date |
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| CN206543748U true CN206543748U (en) | 2017-10-10 |
Family
ID=59993236
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201720125776.5U Active CN206543748U (en) | 2017-02-13 | 2017-02-13 | A kind of batch cell cleaning machine |
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| CN (1) | CN206543748U (en) |
Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108268004A (en) * | 2018-01-18 | 2018-07-10 | 广州市汶鑫自控工程有限公司 | Automatic battery production line control system |
| CN110280520A (en) * | 2019-06-25 | 2019-09-27 | 东莞市创明电池技术有限公司 | Battery cleaning device |
| CN112871772A (en) * | 2020-12-30 | 2021-06-01 | 浙江临江共发铸造有限公司 | Automatic cleaning machine |
| CN115254763A (en) * | 2022-08-04 | 2022-11-01 | 江苏高光半导体材料有限公司 | Crystal oscillator box carrier and carrier assembly |
-
2017
- 2017-02-13 CN CN201720125776.5U patent/CN206543748U/en active Active
Cited By (5)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108268004A (en) * | 2018-01-18 | 2018-07-10 | 广州市汶鑫自控工程有限公司 | Automatic battery production line control system |
| CN110280520A (en) * | 2019-06-25 | 2019-09-27 | 东莞市创明电池技术有限公司 | Battery cleaning device |
| CN112871772A (en) * | 2020-12-30 | 2021-06-01 | 浙江临江共发铸造有限公司 | Automatic cleaning machine |
| CN112871772B (en) * | 2020-12-30 | 2022-05-20 | 浙江临江共发铸造有限公司 | Automatic cleaning machine |
| CN115254763A (en) * | 2022-08-04 | 2022-11-01 | 江苏高光半导体材料有限公司 | Crystal oscillator box carrier and carrier assembly |
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