CN206541179U8 - Modular welding line flexible control device - Google Patents
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- CN206541179U8 CN206541179U8 CN201720256423.9U CN201720256423U CN206541179U8 CN 206541179 U8 CN206541179 U8 CN 206541179U8 CN 201720256423 U CN201720256423 U CN 201720256423U CN 206541179 U8 CN206541179 U8 CN 206541179U8
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Abstract
Description
模块化的焊装线柔性控制装置Modular welding line flexible control device
技术领域：Technical field:
[0001]本实用新型涉及电学领域，尤其涉及电气控制技术，特别涉及自动化柔性焊装生 产线的控制技术，具体的是一种模块化的焊装线柔性控制装置。The utility model relates to the field of electricity, particularly to electrical control technology, particularly to the control technology of automatic flexible welding production line, specifically a kind of modularized welding line flexible control device.
背景技术：Background technique:
[0002]在汽车制造工业中，汽车焊装生产线主要负责将底盘、侧围、门盖等各种车身冲压 件进行焊接拼合，从而生产出一个完整的车身。焊装线包含输送线、机器人、阀岛、传感器、 安全设备、触摸屏。其中，输送线用于搬运在制车身，机器人用于完成焊接、涂胶、搬运等工 艺，阀岛用于固定在制车身，传感器用于反馈状态信号，安全设备包括安全门、光栅，用于防 止人员伤害，触摸屏用于对系统进行设置、操作、诊断。现有技术中，将焊装线上的所有信号 都连接到主控柜中，其中包括各种传感器信号和安全信号，并通过设计复杂的安全回路接 入PLC的输入模块。其缺点是，线缆连接杂乱，在恶劣的工控环境下极易出现问题且难以排 查故障，并且在系统需要扩展时，往往会发现基础硬件不够，需要对系统进行大刀阔斧的更 新，而不是将新设备简单接入。In the automobile manufacturing industry, the automobile welding production line is mainly responsible for welding and splicing various body stamping parts such as chassis, side walls and door covers, thereby producing a complete body. Welding lines include conveyor lines, robots, valve terminals, sensors, safety equipment, and touch screens. Among them, the conveyor line is used to transport the car body in production, the robot is used to complete the welding, gluing, handling and other processes, the valve island is used to fix the car body, the sensor is used to feedback the status signal, and the safety equipment includes safety gates and gratings to prevent Personal injury, the touch screen is used to set up, operate, and diagnose the system. In the prior art, all the signals on the welding line are connected to the main control cabinet, including various sensor signals and safety signals, and are connected to the input module of the PLC through a complex designed safety loop. The disadvantage is that the cable connections are messy, and it is very easy to cause problems and difficult to troubleshoot in the harsh industrial control environment. When the system needs to be expanded, it is often found that the basic hardware is not enough. Easy access to equipment.
发明内容：Invention content:
[0003] 本实用新型所要解决的技术问题是提供一种模块化的焊装线柔性控制装置，所述 的这种模块化的焊装线柔性控制装置要解决现有技术中焊装线上的信号线缆连接杂乱、不 便于扩充的技术问题。The technical problem to be solved by this utility model is to provide a kind of modularized welding line flexible control device, and the described this modularized welding line flexible control device will solve the problem of the welding line in the prior art. The technical problem of messy connection of signal cables and inconvenient expansion.
[0004] 本实用新型的这种模块化的焊装线柔性控制装置，包括主控柜、输送线、机器人、 阀岛、传感器、安全设备、触摸屏，其中，所述的主控柜中设置有主控计算机，所述的主控计 算机连接有主控网络通讯接口，所述的输送线中包括有马达控制器，所述的马达控制器中 设置有第一处理器和第一输入输出接口，所述的第一输入输出接口上连接有第一网络通讯 接口，所述的机器人连接有机器人控制器，所述的机器人控制器中设置有第二处理器和第 二输入输出接口，所述的第二输入输出接口上连接有第二网络通讯接口，所述的阀岛包括 有电磁阀门控制器，所述的电磁阀门控制器中设置有第三处理器和第三输入输出接口，所 述的第三输入输出接口上连接有第三网络通讯接口，所述的安全设备包括有安全控制器， 所述的安全控制器中设置有第四处理器和第四输入输出接口，所述的第四输入输出接口上 连接有第四网络通讯接口，所述的传感器均与一个传感器连接模块连接，所述的传感器连 接模块中设置有第五处理器和第五输入输出接口，所述的第五输入输出接口上连接有第五 网络通讯接口，所述的第一网络通讯接口、第二网络通讯接口、第三网络通讯接口、第四网 络通讯接口和第五网络通讯接口分别通过网络电缆与所述的主控网络通讯接口连接。This modularized welding line flexible control device of the present utility model comprises main control cabinet, conveying line, robot, valve island, sensor, safety equipment, touch screen, wherein, described main control cabinet is provided with a main control computer, the main control computer is connected with a main control network communication interface, the conveying line includes a motor controller, and the motor controller is provided with a first processor and a first input and output interface, The first input and output interface is connected with a first network communication interface, the robot is connected with a robot controller, and the robot controller is provided with a second processor and a second input and output interface. A second network communication interface is connected to the second input and output interface, the valve island includes an electromagnetic valve controller, and the electromagnetic valve controller is provided with a third processor and a third input and output interface. A third network communication interface is connected to the third input and output interface, the safety device includes a safety controller, and the safety controller is provided with a fourth processor and a fourth input and output interface, and the fourth The input and output interface is connected with a fourth network communication interface, the sensors are all connected with a sensor connection module, and the sensor connection module is provided with a fifth processor and a fifth input and output interface, and the fifth input A fifth network communication interface is connected to the output interface, and the first network communication interface, the second network communication interface, the third network communication interface, the fourth network communication interface and the fifth network communication interface are respectively connected with the said first network communication interface through a network cable. The main control network communication interface connection.
[0005] 进一步的，所述的主控网络通讯接口、第一网络通讯接口、第二网络通讯接口、第 三网络通讯接口、第四网络通讯接口和第五网络通讯接口均为以太网络接口。Further, described main control network communication interface, the first network communication interface, the second network communication interface, the third network communication interface, the fourth network communication interface and the fifth network communication interface are all ethernet interfaces.
[0006] 进一步的，主控计算机、马达控制器、机器人控制器、电磁阀门控制器、安全控制 器、传感器连接模块各自连接有供电电源。 ^ 本买、用新型的工作原理是:主控计算机用作系统的控制核心。马达控制器、机器人 控制器、电磁阀门控制器、安全控制器、传感器连接模块在各自内部的处理器控制下，从网 络通讯接口接收控制参数或者输出信号数值，根据预设程序工作。Further, main control computer, motor controller, robot controller, electromagnetic valve controller, safety controller, sensor connection module are respectively connected with power supply. ^ The working principle of this new model is: the main control computer is used as the control core of the system. The motor controller, robot controller, solenoid valve controller, safety controller, and sensor connection module, under the control of their respective internal processors, receive control parameters or output signal values from the network communication interface, and work according to preset programs.
[0008] 本实用新型和已有技术相比较，其效果是积极和明显的。本实用新型将焊装线的 马达控制器、机器人控制器、电磁阀门控制器、安全控制器、传感器连接模块进行封装，使之 对外独立，系统的控制以主控计算机为核心，连接各个个体，设备个体间相互独立，只通过 了根网络电缆连接主控柜，没有复杂的10线，在需要新增设备时，也只需要铺设一根网络电 缆，而不需要考虑主控柜的10模块是否够用、信号如何连接等问题。The utility model is compared with prior art, and its effect is positive and obvious. The utility model encapsulates the motor controller, the robot controller, the electromagnetic valve controller, the safety controller and the sensor connection module of the welding line to make them independent from the outside. The individual devices are independent of each other, and only one network cable is used to connect the main control cabinet. There is no complicated 10-wire. When adding new equipment, only one network cable needs to be laid, regardless of whether the 10 modules in the main control cabinet are enough, how to connect the signal, etc.
附图说明：Description of drawings:
[0009] 图1是本实用新型的模块化的焊装线柔性控制装置的示意图。Fig. 1 is the schematic diagram of the modularized welding line flexible control device of the present utility model.
具体实施方式：detailed description:
[0010]实施例1:Embodiment 1:
[0011]如图1所示，本实用新型的模块化的焊装线柔性控制装置，包括主控柜、输送线、机 器人、阀岛、传感器、安全设备、触摸屏，其中，所述的主控柜中设置有主控计算机丨，所述的 主控计算机1连接有主控网络通讯接口，所述的输送线中包括有马达控制器2,所述的马达 控制器2中设置有第一处理器和第一输入输出接口，所述的第一输入输出接口上连接有第 一网络通讯接口，所述的机器人连接有机器人控制器3,所述的机器人控制器3中设置有第 二处理器和第二输入输出接口，所述的第二输入输出接口上连接有第二网络通讯接口，所 述的阀岛包括有电磁阀门控制器4,所述的电磁阀门控制器4中设置有第三处理器和第三输 入输出接口，所述的第三输入输出接口上连接有第三网络通讯接口，所述的安全设备包括 有安全控制器7,所述的安全控制器7中设置有第四处理器和第四输入输出接口，所述的第 四输入输出接口上连接有第四网络通讯接口，所述的传感器均与一个传感器连接模块5连 接，所述的传感器连接模块5中设置有第五处理器和第五输入输出接口，所述的第五输入输 出接口上连接有第五网络通讯接口，所述的第一网络通讯接口、第二网络通讯接口、第三网 络通讯接口、第四网络通讯接口和第五网络通讯接口分别通过网络电缆与所述的主控网络 通讯接口连接。As shown in Figure 1, the modular welding line flexible control device of the present utility model comprises main control cabinet, conveying line, robot, valve island, sensor, safety equipment, touch screen, wherein, described main control The cabinet is provided with a main control computer 1, the main control computer 1 is connected with a main control network communication interface, the conveying line includes a motor controller 2, and the motor controller 2 is provided with a first processing device and a first input and output interface, the first input and output interface is connected with a first network communication interface, the robot is connected with a robot controller 3, and the robot controller 3 is provided with a second processor With the second input and output interface, the second input and output interface is connected with the second network communication interface, the valve island includes the electromagnetic valve controller 4, and the electromagnetic valve controller 4 is provided with the third The processor and the third input and output interface, the third input and output interface is connected with the third network communication interface, the safety device includes a safety controller 7, and the safety controller 7 is provided with a fourth The processor and the fourth input and output interface, the fourth input and output interface is connected with a fourth network communication interface, the sensors are all connected with a sensor connection module 5, and the sensor connection module 5 is provided with a fourth network communication interface. Five processors and a fifth input and output interface, the fifth input and output interface is connected with a fifth network communication interface, the first network communication interface, the second network communication interface, the third network communication interface, the fourth network communication interface The network communication interface and the fifth network communication interface are respectively connected with the main control network communication interface through a network cable.
[0012] 进一步的，所述的主控网络通讯接口、第一网络通讯接口、第二网络通讯接口、第 三网络通讯接口、第四网络通讯接口和第五网络通讯接口均为以太网络接口。Further, described main control network communication interface, the first network communication interface, the second network communication interface, the third network communication interface, the fourth network communication interface and the fifth network communication interface are all ethernet interfaces.
[0013] 进一步的，主控计算机1、马达控制器2、机器人控制器3、电磁阀门控制器4、安全控 制器7、传感器连接模块5各自连接有供电电源。Further, main control computer 1, motor controller 2, robot controller 3, electromagnetic valve controller 4, safety controller 7, sensor connection module 5 are respectively connected with power supply.
[0014] 本实施例的工作原理是:主控计算机1用作系统的控制核心。马达控制器2、机器人 控制器3、电磁阀门控制器4、安全控制器7、传感器连接模块5在各自内部的处理器控制下， 从网络通讯接口接收控制参数或者输出信号数值，根据预设程序工作。The working principle of the present embodiment is: the main control computer 1 is used as the control core of the system. The motor controller 2, the robot controller 3, the solenoid valve controller 4, the safety controller 7, and the sensor connection module 5 receive control parameters or output signal values from the network communication interface under the control of their respective internal processors, and according to the preset program Work.
[0015] 具体的，第一网络通讯接口、第二网络通讯接口、第三网络通讯接口、第四网络通 讯接口和第五网络通讯接口均通过网络电缆连接到一个网络交换机6，主控网络通讯接口 也通过网络电缆与网络交换机6连接。Specifically, the first network communication interface, the second network communication interface, the third network communication interface, the fourth network communication interface and the fifth network communication interface are all connected to a network switch 6 through a network cable, and the main control network communication The interface is also connected to the network switch 6 through a network cable.
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Correction item: Patentee Correct: Shanghai Cheng Cheng automation engineering Limited by Share Ltd False: SHANGHAI INTOWAY AUTOMATION ENGINEERING CO., LTD. Number: 40-01 Page: The title page Volume: 33 Correction item: Patentee Correction item: Patentee Correct: Shanghai Cheng Cheng automation engineering Limited by Share Ltd False: SHANGHAI INTOWAY AUTOMATION ENGINEERING CO., LTD. False: SHANGHAI INTOWAY AUTOMATION ENGINEERING CO., LTD. Number: 40-01 Number: 40-01 Volume: 33 Volume: 33 |
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Granted publication date: 20171003 |