CN206537835U - A kind of embedded scraper transporter - Google Patents
A kind of embedded scraper transporter Download PDFInfo
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- CN206537835U CN206537835U CN201720101415.7U CN201720101415U CN206537835U CN 206537835 U CN206537835 U CN 206537835U CN 201720101415 U CN201720101415 U CN 201720101415U CN 206537835 U CN206537835 U CN 206537835U
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- interlude
- head
- cabinet
- feeding section
- changeover portion
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Abstract
The utility model is related to a kind of embedded scraper transporter, and the plant equipment of material is conveyed for industries such as chemical industry, metallurgy, building materials, coals.Including cabinet, support, head, afterbody, changeover portion, interlude, feeding section, drive device, electric cabinet, inspection door and water cooling plant.Changeover portion, interlude, feeding section are set gradually on cabinet, feeding section is the passage that material enters embedded scraper transporter, and feed way is upper shed, and top is provided with charging aperture;Changeover portion is connection feeding section and interlude, interlude and head, is the reducing changeover portion of feeding section and head and interlude;Head is fixedly mounted on support, and charging aperture is provided with telescopic joint, and afterbody and interlude must not be welded on support;In addition to head, afterbody, remaining section sets water cooling plant in casing both sides and bottom.The utility model has the advantages that small volume, rigidity are strong, sealing is tight, flexible, convenient to install and maintain technology arrangement, safety and environmental protection, can be below 350 DEG C of delivery temperature material.
Description
Technical field
The utility model belongs to materials-handling technology field, specially a kind of embedded scraper transporter.
Background technology
In industrial mass manufacture, especially in metallurgy, light industry, chemical industry, coal industry, it is necessary to other equipment it is defeated
Material is sent, such as slag, miberal powder, cement, soda ash, soda ash, clay are, it is necessary to use the transporting equipment conveyed by predeterminated target.
This work is completed, far can not manually realize that batch is quickly produced.
Conveyer has many kinds, is heat power plant boiler powder particularly in the beried scraper coal feeder that research is used
One of capital equipment in system, bin storage type pulverizing system, typically by the equipment group such as Powder discharging fan, coal pulverizer and feeder
Into.Beried scraper coal feeder, which is mainly undertaken, continuously and uniformly sends into coal in coal pulverizer, it is ensured that coal used in boiler combustion system
Powder prepares and maintained the stable operation of burning, can also apply to the row such as chemical industry, metallurgy, building materials, coal as feeding device
In industry.What this feeder was often conveyed is cold material, but, it is necessary to convey less than 350 DEG C of material in as above industry,
In course of conveying, flight chain is embedded in thermal material entirely.Common conveying equipment, it is impossible to realize high-temperature material in the same of conveying
When, material is gradually cooled down, therefore the man-hour of production is added, improve the cost of product.Existing conveying equipment, is also present
Volume is excessive, poor rigidity, and technology arrangement lacks flexibility, the defect such as installation and maintenance inconvenience.When being controlled to system, only
It can on the spot control, have impact on and objective is fast and efficiently produced in modern production.
The content of the invention
The purpose of this utility model is to overcome shortcomings and deficiencies of the prior art that there is provided a kind of embedded scraper transporter.
The utility model solves technical problem by following technical solution.Described embedded scraper transporter, including cabinet, branch
Frame, head, afterbody, changeover portion, interlude, feeding section, drive device, electric cabinet, inspection door and water cooling plant.
Changeover portion, interlude, feeding section are set gradually on cabinet.Interlude is the horizontal feed thing with certain length
The closing housing of material;Feeding section is the passage that material enters embedded scraper transporter, and feed way is upper shed, and top is provided with charging
Mouthful;What is be connected with head is changeover portion, and changeover portion is connection feeding section and interlude, interlude and head, be feeding section and
Head and the reducing changeover portion of interlude.
Support is for supporting the head of conveyer, afterbody, changeover portion, interlude.
Drive device includes motor, decelerator and transmission mechanism, on head.
Frequency changer controller etc. is set in electric cabinet, the functions such as regulation and fault alarm to electromotor velocity are realized,
Monitoring to chain can be realized by proximity switch.It is reliable and stable with precise control, the characteristics of use and maintenance facilitates.
Head is equipped with great wheel, and is provided with discharge port, the big sprocket wheel installed by great wheel axle, minor sprocket and driving chain and drive
Dynamic device(Motor and decelerator)Connection, is the input block of power.Head must be fixedly mounted on support to ensure fortune
Row is steady, and interlude and afterbody are typically fixed with briquetting, is produced during preventing that fuselage from running and waves phenomenon.When conveying 200 DEG C with
During upper material, charge door should be provided with telescopic joint, and now afterbody and interlude must not be welded on support.
Afterbody tenses governor motion equipped with tail wheel in the other end on head with spiral.Chain bypasses tail wheel revolution, tenses
Governor motion is to adjust chain tightness, and the certain tension force of holding is so as to normal work.
Flight chain is the carrying driving component of embedded scraper transporter, passed through by scraper plate and chain in cabinet inside bottom
Bearing pin is formed by connecting, and chain is dropforged chain or uses carbon constructional quality steel.Flight chain is set in cabinet by the both sides of bottom
Put slideway.
Inspection door is arranged on the head on cabinet top, interlude, feeding section, afterbody, is easy to the peace of the parts such as flight chain
Dress and maintenance.
In addition to head, afterbody, remaining section sets water cooling plant in casing both sides and bottom, and water route connection is using stainless steel gold
Belong to flexible pipe.
Embedded scraper transporter operationally, is to rely on internal friction and lateral pressure that material has and forms continuous
Stream.During conveying material, flight chain gives pressure forward along the direction of motion to material, and is constantly being fed
When the tractional force given to top material of bottom material, when the synthesis of these active forces, it is sufficient to overcome material defeated in trough
During the weight of the external friction resistance and material produced when sending between housing itself, material continuously forward or is delivered up;
High-temperature material, by the contact heat-exchanging with the cooling water wall of cooling device, makes temperature of charge rapid decrease, reached while conveying
To the purpose of cooling, cooling.The equipment can be realized to be installed on the spot, and provided with multiple inspection doors, maintenance maintenance is convenient.
The utility model has small volume, rigid strong, sealing is tight, technology arrangement is flexible, convenient to install and maintain, safety collar
Protect, material that can be below 350 DEG C of delivery temperature the advantages of.
T-shaped flight chain, drive device and electric cabinet.
Brief description of the drawings
Accompanying drawing 1 is front view of the present utility model;Accompanying drawing 2 is top view of the present utility model;Accompanying drawing 3 is the utility model
Bury flight chain schematic diagram;Accompanying drawing 4 is water cooling plant schematic diagram.
Diagram:It is 1 head, 2 afterbodys, 3 interludes, 4 charging apertures, 5 discharge ports, 6 drive devices, 7 supports, 8 big sprocket wheels, 9 small
Sprocket wheel, 10 driving chains, 11 tail wheels, 12 tense governor motion, 13 delivery ports, 14 feeding sections, 15 changeover portions, 16 telescopic joints, 17
Inspection door, 18 flight chains, 19 great wheels, 20 cabinets, 21 water cooling plants, 22 water cooling current limiting plates, 23 water inlets.
Embodiment
As shown in Figure 1 and Figure 2, described embedded scraper transporter, including cabinet 20, support 7, head 1, afterbody 2, changeover portion
15th, interlude 3, feeding section 14, drive device 6, inspection door 17 and water cooling plant 21.
Changeover portion 15, interlude 3, feeding section 14 are set gradually on cabinet 20.Interlude 3 is the water with certain length
The closing housing of flat conveying material;Feeding section 14 is the passage that material enters embedded scraper transporter, and feed way is upper shed, on
Portion is provided with charging aperture 4;What is be connected with head 1 is changeover portion 15, and changeover portion 15 is connection feeding section 14 and interlude 3, centre
Section 3 and the section on head 1, are feeding section 14 and head 1 and the reducing changeover portion of interlude 3.
Support 7 be for support the head 1 of conveyer, afterbody 2, changeover portion 15, interlude 3 support body.
Drive device 6 includes motor, decelerator and drive mechanism, and these parts must be welded on head, subtract securely
The output shaft of fast machine must be parallel with the output shaft of great wheel 19, during open type Chain conveyer, big sprocket wheel 8, minor sprocket 9 center line must be
On straight line.
Electric cabinet is installed indoors or has the place of rain-proof measure, is internally provided with frequency changer controller etc..Realization pair
The function such as the regulation of electromotor velocity and fault alarm, the monitoring to chain can be realized by proximity switch.With precise control,
It is reliable and stable, the characteristics of use and maintenance facilitates.
Head 1 is equipped with great wheel 19, and is provided with discharge port 5, the big sprocket wheel 8 installed by great wheel axle, minor sprocket 9 and driving-chain
Bar 10 is connected with drive device 6, is the input block of power.Head 1 must be fixedly mounted on support to ensure that operation is flat
Surely, interlude 3 and afterbody 2 are typically fixed with briquetting, are produced during preventing that fuselage from running and are waved phenomenon.When more than 200 DEG C of conveying
During material, charging aperture 4 should be provided with telescopic joint 16, and now afterbody 2 and interlude 3 must not be welded on support 7, to provide due to height
The space of warm material thermal expansion.Do not weld together when charging aperture dispatches from the factory with cabinet 20, during installation, determine the position of charging aperture 4
Afterwards, the upper cover plate with cabinet 20 is welded, and postwelding should prescind the cover plate in charging aperture 4.
Afterbody 2 tenses governor motion 12 equipped with tail wheel 11 in the other end on head 1 with spiral.Chain bypasses tail wheel 11
Revolution, tenses governor motion 12 to adjust chain tightness, the certain tension force of holding is so as to normal work.
As shown in Figure 3, flight chain 18 is the carrying driving component of embedded scraper transporter, by scraper plate in cabinet 20
It is formed by connecting with chain by bearing pin, chain is dropforged chain or uses carbon constructional quality steel.Scraper plate can be T-shaped or T-shaped
Top both sides are semicircle arcuation, and flight chain 18 sets slideway in cabinet by the both sides of bottom.
Inspection door 17 is arranged on the head 1 on the top of cabinet 20, interlude 3, feeding section 14, afterbody 2, for the ease of installing and
Maintenance maintenance, can set multiple, be easy to the installation and maintenance of the grade part of flight chain 18.
In addition to head 1, afterbody 2, remaining section sets water cooling plant 21 in casing both sides and/or bottom, and water route connection is used
Flange-connection stainless steel metal flexible pipe.As shown in Figure 4, inside water cooling plant 21, dislocation water cooling current limiting plate 22 is set, it is ensured that cooling water is in water
The inside of device for cooling 21 enough residence times, the casing of water cooling plant 21 is attached on cabinet wall, and outer viewing is one.
Embedded scraper transporter operationally, is to rely on internal friction and lateral pressure that material has and forms continuous
Stream.During conveying material, flight chain gives pressure forward along the direction of motion to material, and is constantly being fed
When the tractional force given to top material of bottom material, when the synthesis of these active forces, it is sufficient to overcome material defeated in trough
During the weight of the external friction resistance and material produced when sending between housing itself, material continuously forward or is delivered up;
High-temperature material, by the contact heat-exchanging with the cooling water wall of cooling device 21, makes temperature of charge rapid decrease while conveying,
Reach cooling, the purpose of cooling.The equipment can be realized to be installed on the spot, and provided with multiple inspection doors, maintenance maintenance is convenient.
Head 1 and afterbody 2 must centering, two axles answer keeping parallelism, in order to avoid the sideslip in operation of flight chain 18.Great wheel
19 axles are adjusted when dispatching from the factory, are not required to take apart during installation, and the axle of tail wheel 11 is adjustable.
The utility model best equipment is configured, and motor is stepless speed regulation, it is ensured that arbitrarily adjusted in the range of maximum delivery
The size of conveying capacity is saved, reductor model XWEY106-187-11, main frame revolution 7.06r/min, fed distance 10373mm incline
17 ° of rake angle, conveying material dynamics is less than 30mm, 350 DEG C of pan feeding temperature <, cools down inflow temperature≤20 DEG C, the skill reached
Art index, maximum delivery 30m3100 DEG C of/h, dump temperature <, cooling water outlet temperature≤85 DEG C, cooling water pressure 0.3-
0.6MPa, cooling water flow 30-50t/h.
The utility model is by high-temperature material while conveying, and material makes material by the contact heat-exchanging with cooling water wall
Temperature quickly drops to less than 100 DEG C, and necessary precondition is provided for the supporting induction system of next stage.Material Exposure degree rate
Reach more than 90%.
The utility model can allow feeding raw materials from more than one places in length, set multiple charging apertures.
The utility model is before each start, it is necessary to first open cooling water, and embedded scraper transporter can be just started after confirming normally.
Start after conveyer, answer first no-load running certain time, can be fed after equipment operation is normal, charging should be kept uniform, no
Obtain and largely uprush or overlond running.
Such as without special circumstances, parking must not be loaded.Typically it should treat that material unloads space-time again substantially in trough after charging is stopped
Parking.Cooling water can be stopped within 2 hours after parking.If the fully loaded startup conveyed after stopping in emergency, it is necessary to which first crawl is several times
Or the appropriate artificial material excluded in trough.
If there are several burying scrapers to be combined into a streamline, last should be first started during startup, then by platform forward
Start, stopping procedure is opposite.Also electrical equipment interlocked control can be taken.
Operating personnel answer running check machine parts, particularly flight chain and drive device, should ensure that excellent
State.Once it was found that have it is incomplete damage parts (such as scraper plate gross distortion or come off, the split pin of chain comes off, in bending section
Between guide rail heavy wear etc.), should repair or change in time.
It should prevent that the hard thing of ironware, bulk, debris etc. are mixed into conveyer in running, in order to avoid injury device or cause it
Its accident.
The utility model has small volume, rigid strong, sealing is tight, technology arrangement is flexible, convenient to install and maintain, safety collar
Protect, material that can be below 350 DEG C of delivery temperature the advantages of.
Claims (4)
1. a kind of embedded scraper transporter, it is characterised in that:Including cabinet, support, head, afterbody, changeover portion, interlude, charging
Section, drive device, electric cabinet, inspection door and water cooling plant, set gradually changeover portion, interlude, feeding section on cabinet, middle
Section is the closing housing of the horizontal feed material with certain length;Feeding section is the passage that material enters embedded scraper transporter,
Feed way is upper shed, and top is provided with charging aperture;What is be connected with head is changeover portion, and changeover portion is connection feeding section with
Between section, interlude and head, be the reducing changeover portion of feeding section and head and interlude;Head is fixedly mounted on support,
Charging aperture is provided with telescopic joint, and afterbody and interlude must not be welded on support, be fixed with briquetting;In addition to head, afterbody, remaining section
Section sets water cooling plant in casing both sides and/or bottom.
2. a kind of embedded scraper transporter according to claim 1, it is characterised in that:The water route connection of the water cooling plant is adopted
With flange-connection stainless steel metal flexible pipe, inside water cooling plant, dislocation water cooling current limiting plate is set, water cooling plant casing is attached on cabinet wall, outside
Viewing is one.
3. a kind of embedded scraper transporter according to claim 1, it is characterised in that:Described inspection door is arranged on cabinet
The head in portion, interlude, feeding section, afterbody, can set two or more.
4. a kind of embedded scraper transporter according to claim 1, it is characterised in that:Flight chain is in cabinet, by scraper plate
It is formed by connecting with chain by bearing pin, chain is dropforged chain or uses carbon constructional quality steel, and scraper plate can be T-shaped or T-shaped
Top both sides are semicircle arcuation, and flight chain sets slideway in cabinet by the both sides of bottom.
Priority Applications (1)
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CN201720101415.7U CN206537835U (en) | 2017-01-25 | 2017-01-25 | A kind of embedded scraper transporter |
Applications Claiming Priority (1)
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CN201720101415.7U CN206537835U (en) | 2017-01-25 | 2017-01-25 | A kind of embedded scraper transporter |
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CN206537835U true CN206537835U (en) | 2017-10-03 |
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ID=59939447
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Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109051536A (en) * | 2018-08-31 | 2018-12-21 | 湖北天宜机械股份有限公司 | A kind of dedicated embedded scraper transporter of graphite cathode raw material |
-
2017
- 2017-01-25 CN CN201720101415.7U patent/CN206537835U/en active Active
Cited By (1)
Publication number | Priority date | Publication date | Assignee | Title |
---|---|---|---|---|
CN109051536A (en) * | 2018-08-31 | 2018-12-21 | 湖北天宜机械股份有限公司 | A kind of dedicated embedded scraper transporter of graphite cathode raw material |
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