CN206532847U - A kind of air cooling equipment for adjusting power battery of pure electric automobile bag temperature - Google Patents
A kind of air cooling equipment for adjusting power battery of pure electric automobile bag temperature Download PDFInfo
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- Y—GENERAL TAGGING OF NEW TECHNOLOGICAL DEVELOPMENTS; GENERAL TAGGING OF CROSS-SECTIONAL TECHNOLOGIES SPANNING OVER SEVERAL SECTIONS OF THE IPC; TECHNICAL SUBJECTS COVERED BY FORMER USPC CROSS-REFERENCE ART COLLECTIONS [XRACs] AND DIGESTS
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- Y02T10/70—Energy storage systems for electromobility, e.g. batteries
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Abstract
本实用新型涉及一种调节纯电动汽车动力电池包温度的风冷装置,包括箱体和箱盖,箱体内设置有多个动力电池包,每个动力电池包包括由上而下设置的多层散热板,相邻两层散热板之间间隔设置有电池模组和散热集成,散热板上设置有多个温度传感器,箱体的相对侧面设置有进风口和排气口。本实用新型与传统的动力电池散热装置相比,结构设计合理,安装使用方便。同时本实用新型具有更为优良的散热效果,能够极大地提高动力电池包的散热效率,且对于动力电池包能够实现合理的温度控制,避免动力电池包局部温度过高导致的温度不均而影响动力电池包的使用寿命和使用效果,另外本实用新型还可与汽车的空调管理系统配合使用,具有多种使用方式。
The utility model relates to an air-cooling device for adjusting the temperature of a power battery pack of a pure electric vehicle, which comprises a box body and a box cover. A plurality of power battery packs are arranged in the box body, and each power battery pack includes a multi-layer battery pack arranged from top to bottom. The heat dissipation plate, the battery module and the heat dissipation integration are arranged at intervals between two adjacent heat dissipation plates, a plurality of temperature sensors are arranged on the heat dissipation plate, and air inlets and exhaust ports are arranged on the opposite sides of the box. Compared with the traditional power battery cooling device, the utility model has reasonable structural design and convenient installation and use. At the same time, the utility model has a more excellent heat dissipation effect, can greatly improve the heat dissipation efficiency of the power battery pack, and can realize reasonable temperature control for the power battery pack, avoiding the influence of uneven temperature caused by excessive local temperature of the power battery pack. In addition, the utility model can also be used in conjunction with the air-conditioning management system of the car, and has multiple ways of use.
Description
技术领域technical field
本实用新型涉及一种调节纯电动汽车动力电池包温度的风冷装置,属于电池热管理技术领域。The utility model relates to an air cooling device for adjusting the temperature of a power battery pack of a pure electric vehicle, which belongs to the technical field of battery thermal management.
背景技术Background technique
随着社会经济的发展,能源与环境问题日益严峻,作为解决这些问题的有效办法,纯电动汽车迎来了前所未有的发展机遇。目前,动力电池成为制约纯电动汽车发展的主要部件,其中动力电池热管理技术的发展水平对动力电池的使用寿命和使用效果影响重大。纯电动汽车动力电池的热管理技术主要包括动力电池的散热技术和散热的均衡性技术。现存的散热方式主要是以风冷为主,通过设计有效的风道来改善散热,不能通过自动控制的方式来保证动力电池包的温度均匀分布。尤其是当动力电池长时间大功率放电的时候,动力电池不同区域之间的温差会越来越大,进而会降低动力电池的使用效果和使用寿命。With the development of social economy, energy and environmental problems are becoming more and more serious. As an effective way to solve these problems, pure electric vehicles have ushered in unprecedented development opportunities. At present, the power battery has become the main component that restricts the development of pure electric vehicles, and the development level of power battery thermal management technology has a great impact on the service life and use effect of the power battery. The thermal management technology of pure electric vehicle power battery mainly includes the heat dissipation technology of power battery and the balance technology of heat dissipation. The existing heat dissipation method is mainly based on air cooling. Effective air ducts are designed to improve heat dissipation, and automatic control cannot be used to ensure uniform temperature distribution of the power battery pack. Especially when the power battery is discharged with high power for a long time, the temperature difference between different areas of the power battery will become larger and larger, which will reduce the use effect and service life of the power battery.
中国专利文献CN103746153A公开了一种超大容量蓄能锂离子电池组散热装置,该装置包括锂离子电池组、隔板水冷长翅片,水冷盘管墙,风扇,电池箱体。在电池箱体内相邻的两排电池组之间纵向设置水冷盘管墙,相邻的两层锂离子电池组之间横向设置隔板水冷长翅片,锂离子电池组置于隔板水冷长翅片上,由隔板水冷长翅片支撑、固定;在每排电池组的每一层对应加装一台风扇,以用于送风加快散热;通过加入隔板水冷长翅片、水冷盘管墙及风扇,解决超大容量电池组的散热问题。本专利主要解决的是超大容量蓄能锂离子电池的散热问题,却不适用于纯电动汽车动力电池包的温度调节,因为纯电动汽车动力电池包需要控制的温差要求较高,不仅仅是散热问题,还需要保证动力电池包的温度均匀分布。Chinese patent document CN103746153A discloses a cooling device for an ultra-large-capacity energy-storage lithium-ion battery pack, which includes a lithium-ion battery pack, a partition plate with water-cooled long fins, a water-cooled coil wall, a fan, and a battery box. A water-cooled coil wall is arranged vertically between two adjacent rows of battery packs in the battery box, and a separator water-cooled long fin is arranged horizontally between two adjacent layers of lithium-ion battery packs. The lithium-ion battery pack is placed on the separator water-cooled long The fins are supported and fixed by the water-cooled long fins of the clapboard; a fan is installed on each layer of each row of battery packs for air supply to accelerate heat dissipation; by adding clapboard water-cooled long fins and water-cooled coil The wall and the fan solve the heat dissipation problem of the ultra-large capacity battery pack. This patent mainly solves the heat dissipation problem of super-large-capacity energy storage lithium-ion batteries, but it is not suitable for the temperature regulation of pure electric vehicle power battery packs, because the temperature difference that needs to be controlled by pure electric vehicle power battery packs is relatively high, not only for heat dissipation To solve the problem, it is also necessary to ensure that the temperature of the power battery pack is evenly distributed.
实用新型内容Utility model content
针对现有技术的不足,本实用新型提供一种调节纯电动汽车动力电池包温度的风冷装置,该风冷装置一方面可以满足动力电池包散热和降温的要求;另一方面还能在散热过程中,通过电池管理单元控制冷却风扇,自动减小温差来保证动力电池包工作状态下的温度均匀分布。Aiming at the deficiencies of the prior art, the utility model provides an air-cooling device for adjusting the temperature of the power battery pack of a pure electric vehicle. On the one hand, the air-cooling device can meet the heat dissipation and cooling requirements of the power battery pack; During the process, the cooling fan is controlled by the battery management unit to automatically reduce the temperature difference to ensure that the temperature of the power battery pack is evenly distributed in the working state.
本实用新型的技术方案如下:The technical scheme of the utility model is as follows:
一种调节纯电动汽车动力电池包温度的风冷装置,包括箱体和箱盖,箱盖与箱体可拆卸式连接,箱体内设置有多个动力电池包,每个动力电池包包括由上而下设置的多层散热板,相邻两层散热板之间间隔设置有电池模组和散热集成,散热板上设置有多个温度传感器,箱体的两个侧面设置有进风口和排气口。An air cooling device for adjusting the temperature of a pure electric vehicle power battery pack, including a box body and a box cover, the box cover is detachably connected to the box body, and a plurality of power battery packs are arranged in the box body, and each power battery pack consists of an upper The multi-layer cooling plate is arranged on the bottom, and the battery module and heat dissipation integration are arranged between two adjacent layers of cooling plates. There are multiple temperature sensors on the cooling plate, and the two sides of the box are equipped with air inlet and exhaust. mouth.
优选的,所述散热集成包括两个散热翅片集成和散热风扇,散热风扇设置在两个散热翅片集成之间并与散热翅片集成连接。Preferably, the heat dissipation integration includes two heat dissipation fin integrations and a heat dissipation fan, and the heat dissipation fan is arranged between the two heat dissipation fin integrations and connected with the heat dissipation fin integration.
优选的,所述散热翅片集成主要由四个散热翅片单元组成,四个散热翅片单元组成一个长方体散热翅片集成,每个散热翅片单元包括多个并排排列的散热翅片,每个散热翅片单元的端面为等腰三角形,每个散热翅片单元的外形为三棱柱。此设计的好处在于,散热翅片单元的端面为等腰三角形,即中间的翅片长,两侧的翅片逐渐变短,这种针对性设计主要是解决电池模组中部的温度过高问题,中间的加长翅片,能更有效加快散热。Preferably, the heat dissipation fin assembly is mainly composed of four heat dissipation fin units, and the four heat dissipation fin units form a rectangular parallelepiped heat dissipation fin assembly, and each heat dissipation fin unit includes a plurality of heat dissipation fins arranged side by side, each The end faces of each cooling fin unit are isosceles triangles, and the shape of each cooling fin unit is a triangular prism. The advantage of this design is that the end face of the cooling fin unit is an isosceles triangle, that is, the fins in the middle are long, and the fins on both sides gradually become shorter. This targeted design is mainly to solve the problem of excessive temperature in the middle of the battery module. , The extended fins in the middle can more effectively accelerate the heat dissipation.
优选的,所述散热风扇包括一连接外壳和电机,电机通过支撑架固定于连接外壳内部中心,连接外壳一侧设置有主风口,连接外壳四周设置有侧风口。此设计的好处在于,散热翅片集成的各个翅片散热更均匀,同时风口可增强散热,减小散热装置的质量。Preferably, the cooling fan includes a connecting shell and a motor, the motor is fixed in the center of the connecting shell through a support frame, a main air outlet is arranged on one side of the connecting shell, and side air outlets are arranged around the connecting shell. The advantage of this design is that the fins integrated with the heat dissipation fins can dissipate heat more evenly, and at the same time, the tuyere can enhance heat dissipation and reduce the mass of the heat dissipation device.
优选的,每个动力电池包包括由上而下设置的五层散热板,相邻两层散热板之间间隔设置有五个电池模组和四个散热集成,相邻电池模组和散热集成之间设置有导热硅胶层。Preferably, each power battery pack includes five layers of heat sinks arranged from top to bottom, five battery modules and four heat sinks are arranged at intervals between two adjacent layers of heat sinks, and adjacent battery modules and heat sinks are integrated A heat-conducting silica gel layer is arranged between them.
优选的,所述多个温度传感器均匀分布在电池模组的中心位置。Preferably, the plurality of temperature sensors are evenly distributed in the center of the battery module.
优选的,箱体的两个侧面相对设置有散热翅片,与散热翅片相邻的两个侧面相对设置有两个进风口和两个排气口。Preferably, two sides of the box body are oppositely provided with cooling fins, and two sides adjacent to the cooling fins are oppositely provided with two air inlets and two exhaust ports.
优选的,所述进风口和排气口均设置有内螺纹。此设计的好处在于,进风口和排气口既能够进行自然热交换,又能够连接管道接口利用空调系统进行散热。Preferably, both the air inlet and the outlet are provided with internal threads. The advantage of this design is that the air inlet and outlet can not only perform natural heat exchange, but also connect the pipe interface to use the air conditioning system for heat dissipation.
优选的,所述箱体的内底面设置有多列支撑架,支撑架的两端设置有弹性卡口。此设计的好处在于,支撑架用于固定动力电池包,一方面保证车辆行驶过程中动力电池包的稳定性;另一方面动力电池包与箱体内底面留有空隙,避免动力电池包底部过热导致的温度不均。Preferably, the inner bottom surface of the box is provided with multiple rows of support frames, and elastic bayonets are provided at both ends of the support frames. The advantage of this design is that the support frame is used to fix the power battery pack. On the one hand, it ensures the stability of the power battery pack during the driving of the vehicle; uneven temperature.
优选的,箱体内并列设置有六个动力电池包,六个动力电池包安放在支撑架上。Preferably, six power battery packs are arranged side by side in the box, and the six power battery packs are placed on the support frame.
本实用新型的有益效果在于:The beneficial effects of the utility model are:
本实用新型风冷装置与传统的动力电池散热装置相比,结构设计合理,安装使用方便。同时本实用新型具有更为优良的散热效果,能够极大地提高动力电池包的散热效率,且对于动力电池包能够实现合理的温度控制,避免动力电池包局部温度过高导致的温度不均而影响动力电池包的使用寿命和使用效果,另外本实用新型还可与汽车的空调管理系统配合使用,具有多种使用方式。本实用新型作用明显、效果显著,值得推广应用。Compared with the traditional power battery cooling device, the air cooling device of the utility model has reasonable structural design and convenient installation and use. At the same time, the utility model has a more excellent heat dissipation effect, can greatly improve the heat dissipation efficiency of the power battery pack, and can realize reasonable temperature control for the power battery pack, avoiding the influence of uneven temperature caused by excessive local temperature of the power battery pack. In addition, the utility model can also be used in conjunction with the air-conditioning management system of the car, and has multiple ways of use. The utility model has obvious functions and effects, and is worthy of popularization and application.
附图说明Description of drawings
图1为电池箱整体结构示意图;Figure 1 is a schematic diagram of the overall structure of the battery box;
图2为无盖状态下电池箱内部布置结构示意图;Figure 2 is a schematic diagram of the internal layout of the battery box in the state of no cover;
图3为电池箱箱体结构示意图;Fig. 3 is a schematic diagram of the structure of the battery box;
图4为动力电池包结构示意图;Fig. 4 is a schematic structural diagram of a power battery pack;
图5为散热集成结构示意图;FIG. 5 is a schematic diagram of a heat dissipation integrated structure;
图6为散热风扇结构示意图;Fig. 6 is a structural schematic diagram of a cooling fan;
图7为散热翅片集成结构示意图;FIG. 7 is a schematic diagram of the integrated structure of heat dissipation fins;
图8为散热翅片集成正视图;Figure 8 is a front view of the integration of cooling fins;
其中:1、箱盖;2、箱体;3、动力电池包;4、箱体外壳;5、支撑架;6、排气口;7、散热翅片;8、进风口;9、散热板;10、电池模组;11、散热集成;12、温度传感器;13、散热翅片集成;14、散热风扇;15、连接外壳;16、侧风口;17、电机;18、主风口;19、支撑架。Among them: 1. Box cover; 2. Box body; 3. Power battery pack; 4. Box shell; 5. Support frame; 6. Exhaust port; 7. Cooling fins; 8. Air inlet; 9. Cooling plate ;10. Battery module; 11. Heat dissipation integration; 12. Temperature sensor; 13. Heat dissipation fin integration; 14. Cooling fan; 15. Connection shell; 16. Side air outlet; 17. Motor; 18. Main air outlet; support frame.
具体实施方式detailed description
下面通过实施例并结合附图对本实用新型做进一步说明,但不限于此。The utility model will be further described below through the embodiments in conjunction with the accompanying drawings, but not limited thereto.
实施例1:Example 1:
如图1至图8所示,本实施例提供一种调节纯电动汽车动力电池包温度的风冷装置,包括箱体2和箱盖1,箱体外形为长方体,箱盖1和箱体2通过螺栓螺母连接组成一放置动力电池包的电池箱,箱体2内并列设置有六个动力电池包3,每个动力电池包3包括由上而下设置的五层散热板9,相邻两层散热板之间间隔设置有五个电池模组10和四个散热集成11,电池模组和散热集成之间通过涂抹导热硅胶增强导热,并且采用胶粘连接,电池模组和散热集成与散热板的接触一侧也涂抹有导热硅胶,侧边周围也采用胶粘连接。每层散热板的表面设置有30个温度传感器12,箱体的两个侧面相对设置有进风口8和排气口6。As shown in Figures 1 to 8, this embodiment provides an air cooling device for adjusting the temperature of the power battery pack of a pure electric vehicle, including a box body 2 and a box cover 1, the shape of the box body is a cuboid, the box cover 1 and the box body 2 A battery box for placing power battery packs is formed by connecting bolts and nuts. Six power battery packs 3 are arranged side by side in the box body 2, and each power battery pack 3 includes a five-layer cooling plate 9 arranged from top to bottom. Five battery modules 10 and four heat dissipation integrations 11 are arranged at intervals between the heat dissipation plates. The heat conduction is enhanced by applying thermal conductive silica gel between the battery modules and the heat dissipation integration, and adhesive connection is used. The battery module and heat dissipation integration and heat dissipation The contact side of the board is also coated with thermally conductive silicone and glued around the sides. Thirty temperature sensors 12 are arranged on the surface of each heat dissipation plate, and air inlets 8 and exhaust outlets 6 are arranged on opposite sides of the box body.
其中,散热集成11包括两个散热翅片集成13和散热风扇14,散热风扇14设置在两个散热翅片集成之间并与散热翅片集成胶粘连接。Wherein, the heat dissipation assembly 11 includes two heat dissipation fin assemblies 13 and a heat dissipation fan 14, and the heat dissipation fan 14 is arranged between the two heat dissipation fin assemblies and is glued to the heat dissipation fin assembly.
散热翅片集成13主要由四个散热翅片单元组成,四个散热翅片单元组成一个长方体散热翅片集成13,每个散热翅片单元包括多个并排排列的散热翅片,每个散热翅片单元的端面为等腰三角形,即中间的散热翅片最长,两侧的散热翅片依次缩短。The heat dissipation fin assembly 13 is mainly composed of four heat dissipation fin units, and the four heat dissipation fin units form a rectangular parallelepiped heat dissipation fin assembly 13, each heat dissipation fin unit includes a plurality of heat dissipation fins arranged side by side, each heat dissipation fin The end surface of the sheet unit is an isosceles triangle, that is, the heat dissipation fin in the middle is the longest, and the heat dissipation fins on both sides are shortened successively.
散热风扇14包括一连接外壳15和电机17,电机17通过支撑架19固定于连接外壳15内部中心,连接外壳15一侧设置有一圆形主风口18,连接外壳15四周(四个侧壁上)设置有椭圆形侧风口16。The cooling fan 14 includes a connecting shell 15 and a motor 17, the motor 17 is fixed on the inner center of the connecting shell 15 by a support frame 19, a circular main air outlet 18 is arranged on one side of the connecting shell 15, and the surroundings of the connecting shell 15 (on the four side walls) An elliptical side air outlet 16 is provided.
散热板上的30个温度传感器分成5列,每列6个温度传感器,每列的6个温度传感器位于一组电池模组的中心位置处。如图4所示。The 30 temperature sensors on the cooling plate are divided into 5 columns, with 6 temperature sensors in each column, and the 6 temperature sensors in each column are located at the center of a group of battery modules. As shown in Figure 4.
箱体的内底面设置有9列支撑架,支撑架的两端设置有弹性卡口,动力电池包安放在支撑架上并通过两端的弹性卡口夹紧。支撑架用于固定动力电池包,一方面保证车辆行驶过程中动力电池包的稳定性,另一方面动力电池包与箱体内底面留有空隙,避免动力电池包底部过热导致的温度不均。The inner bottom surface of the box body is provided with 9 rows of support frames, and the two ends of the support frame are provided with elastic bayonets. The power battery pack is placed on the support frame and clamped by the elastic bayonets at both ends. The support frame is used to fix the power battery pack. On the one hand, it ensures the stability of the power battery pack during vehicle driving. On the other hand, there is a gap between the power battery pack and the bottom surface of the box to avoid temperature unevenness caused by overheating at the bottom of the power battery pack.
实际使用时,所有动力电池包通过电路系统电连接后为汽车提供电力能源驱动,整个风冷装置可放置在汽车电池室内或通过箱盖连接在汽车底部。In actual use, all power battery packs are electrically connected through the circuit system to provide electric energy for the car to drive, and the entire air cooling device can be placed in the car battery compartment or connected to the bottom of the car through the box cover.
实施例2:Example 2:
如图3所示,一种调节纯电动汽车动力电池包温度的风冷装置,结构如实施例1所述,其不同之处在于:箱体2的两个侧面相对设置有散热翅片7,与散热翅片7相邻的两个侧面(即箱体2的另外两个侧面)相对设置有两个进风口8和两个排气口6。As shown in Figure 3, an air cooling device for adjusting the temperature of the power battery pack of a pure electric vehicle has the structure as described in Embodiment 1, the difference is that the two sides of the box body 2 are provided with cooling fins 7 opposite to each other, Two air inlets 8 and two air outlets 6 are oppositely arranged on the two sides adjacent to the cooling fins 7 (that is, the other two sides of the box body 2 ).
实施例3:Example 3:
一种调节纯电动汽车动力电池包温度的风冷装置,结构如实施例1所述,其不同之处在于:进风口8和排气口6均设置有内螺纹(图中未示出)。进风口和排气口既能够进行自然热交换,又能够连接管道接口利用空调系统进行散热。An air cooling device for adjusting the temperature of a power battery pack of a pure electric vehicle, the structure is as described in Embodiment 1, the difference is that both the air inlet 8 and the exhaust port 6 are provided with internal threads (not shown in the figure). The air inlet and exhaust port can not only perform natural heat exchange, but also connect the pipe interface to use the air conditioning system to dissipate heat.
实施例4:Example 4:
一种调节纯电动汽车动力电池包温度的风冷装置的使用方法,包括以下步骤:A method for using an air cooling device for adjusting the temperature of a pure electric vehicle power battery pack, comprising the following steps:
将整个装置放置在汽车电池室内或通过箱盖连接在汽车底部,进风口8朝向汽车前进的方向或通过管道将进风口、排气口与汽车空调系统连接起来,散热风扇14和温度传感器12与汽车的电池管理单元电连接;当汽车行驶时,温度传感器12实时采集动力电池包3的温度数值并将其传输给电池管理单元,电池管理单元根据内置的程序控制各散热风扇14的转速和转向,使动力电池包3的温度维持在程序设定的范围内。The whole device is placed in the car battery room or connected to the bottom of the car through the case cover. The air inlet 8 faces the direction that the car advances or connects the air inlet and the exhaust port with the car air conditioning system through a pipeline. The cooling fan 14 and the temperature sensor 12 are connected with The battery management unit of the car is electrically connected; when the car is running, the temperature sensor 12 collects the temperature value of the power battery pack 3 in real time and transmits it to the battery management unit, and the battery management unit controls the speed and steering of each cooling fan 14 according to the built-in program , so that the temperature of the power battery pack 3 is maintained within the range set by the program.
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Cited By (3)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107994295A (en) * | 2017-11-28 | 2018-05-04 | 广东省肇庆市质量计量监督检测所 | A kind of power-type lithium ion battery with heat dissipation performance |
| CN109742478A (en) * | 2018-11-27 | 2019-05-10 | 北汽福田汽车股份有限公司 | Battery component, battery pack device and the electric vehicle with it |
| CN110474131A (en) * | 2019-09-06 | 2019-11-19 | 广东工业大学 | A kind of battery thermal management system |
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Cited By (4)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN107994295A (en) * | 2017-11-28 | 2018-05-04 | 广东省肇庆市质量计量监督检测所 | A kind of power-type lithium ion battery with heat dissipation performance |
| CN107994295B (en) * | 2017-11-28 | 2020-06-02 | 广东省肇庆市质量计量监督检测所 | A power lithium-ion battery with heat dissipation performance |
| CN109742478A (en) * | 2018-11-27 | 2019-05-10 | 北汽福田汽车股份有限公司 | Battery component, battery pack device and the electric vehicle with it |
| CN110474131A (en) * | 2019-09-06 | 2019-11-19 | 广东工业大学 | A kind of battery thermal management system |
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