CN206531767U - A kind of intelligent calibrating installation of facing brick adhesive strength tester - Google Patents
A kind of intelligent calibrating installation of facing brick adhesive strength tester Download PDFInfo
- Publication number
- CN206531767U CN206531767U CN201621464269.6U CN201621464269U CN206531767U CN 206531767 U CN206531767 U CN 206531767U CN 201621464269 U CN201621464269 U CN 201621464269U CN 206531767 U CN206531767 U CN 206531767U
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- Prior art keywords
- adhesive strength
- strength tester
- facing brick
- brick adhesive
- intelligent
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- 239000011449 brick Substances 0.000 title claims abstract description 58
- 239000000853 adhesive Substances 0.000 title claims abstract description 55
- 230000001070 adhesive effect Effects 0.000 title claims abstract description 55
- 238000009434 installation Methods 0.000 title claims abstract description 24
- 238000012545 processing Methods 0.000 claims description 4
- 238000004891 communication Methods 0.000 claims description 2
- 238000007689 inspection Methods 0.000 claims description 2
- 230000005540 biological transmission Effects 0.000 abstract description 6
- 238000012360 testing method Methods 0.000 description 11
- 238000001514 detection method Methods 0.000 description 6
- 238000005034 decoration Methods 0.000 description 4
- 239000011468 face brick Substances 0.000 description 4
- 238000010586 diagram Methods 0.000 description 3
- 230000005611 electricity Effects 0.000 description 2
- 238000005516 engineering process Methods 0.000 description 2
- 238000005259 measurement Methods 0.000 description 2
- 238000000034 method Methods 0.000 description 2
- 238000011160 research Methods 0.000 description 2
- 238000013480 data collection Methods 0.000 description 1
- 239000012774 insulation material Substances 0.000 description 1
- 238000004519 manufacturing process Methods 0.000 description 1
- 230000008520 organization Effects 0.000 description 1
- 230000036316 preload Effects 0.000 description 1
- 238000007639 printing Methods 0.000 description 1
- 238000004886 process control Methods 0.000 description 1
- 239000007787 solid Substances 0.000 description 1
- 230000001360 synchronised effect Effects 0.000 description 1
- 230000009897 systematic effect Effects 0.000 description 1
- 230000000930 thermomechanical effect Effects 0.000 description 1
Landscapes
- Investigating Strength Of Materials By Application Of Mechanical Stress (AREA)
Abstract
The utility model discloses a kind of intelligent calibrating installation of facing brick adhesive strength tester, it includes servomotor component, force value sensor, servo controller, intelligence control system, CCD and the host computer with Intelligent Measurement software；The servomotor component provides power transmission for the utility model device, tested facing brick adhesive strength tester and force value sensor series, the signal that force value sensor is collected is to intelligence control system, servo controller is implemented to control in real time according to the requirement of intelligence control system to servomotor, the display data for photographing tested facing brick adhesive strength tester is transmitted to host computer by CCD, and host computer requires to send intelligence control system according to the CCD data gathered and control instructs and generate corresponding original record, certificate.The present apparatus have control more precisely, structure more simplifies, connect the characteristics such as more convenient reliable, operation is more intelligent.
Description
Technical field
The utility model is the inspection, calibration and performance testing device for being related to instrument and equipment, and in particular to a kind of tapestry brick
Binding strength detecting instrument intelligence calibrating installation.
Background technology
Facing brick adhesive strength tester is widely used in the detection of tapestry brick and external wall outer insulation material adhesion strength, should
Instrument data accuracy is also progressively paid attention to by people, to the detection method of the instrument, generally takes in the market cumbersome
Facing brick adhesive strength tester and standard dynamometer are carried out artificial data and compared by connection and machinery plus/unloading manner, are not had also
There is special facing brick adhesive strength tester calibrating installation.The ZL201620362920.2 of the Longyan First Astronautic Research Institute for Measurement and Test discloses one kind
Facing brick adhesive strength tester self-checking device, its detection process is to be arranged on tested facing brick adhesive strength tester
It is respectively provided with X, Y direction on the flat board of sliding stroke, a pulling force sensor is connected with tested facing brick adhesive strength tester,
Load/unload is carried out using the ball screw spline drived component being made up of motor, synchronous pulley, timing belt, rotating shaft etc., is passed through
Sensor collection force value signal feeds back to controller, then motor is automatically controlled with PC, realizes data acquisition and life
Into original record and certificate, with certain advance.But the constructional device has the following disadvantages：One is that transmission mechanism uses step
Stepper motor synchronization band structure, its control is not accurate, easily skids or step-out；Two be using fluting contiguous block connection in transmission mechanism
It is yielding, and connect unreliable；Three be to use the linear slide block with sliding function to make its structure complex；Four be tested decorations
The reading of face brick binding strength detecting instrument inputs computer after can only being read by human eye, not enough intelligently.
The content of the invention
The purpose of this utility model be to provide a kind of simple and compact for structure, control precisely, simple operation is reliable, intelligent journey
The intelligent calibrating installation of the high facing brick adhesive strength tester of degree.
To realize object above, the intelligent calibrating installation of a kind of facing brick adhesive strength tester of the present utility model includes watching
Take electric machine assembly, force value sensor, servo controller, intelligence control system, CCD and the host computer with Intelligent Measurement software；
The servomotor component, force value sensor, servo controller and CCD are arranged in same main frame, and decorations are detected during calibration operation
Face brick binding strength detecting instrument is arranged in the main frame, and the main frame is provided with four quick handles, for the tested decorations of quick locking
Face brick binding strength detecting instrument, makes it be fixed in main frame；The servomotor component includes servomotor, reductor, rotation
Handle and its mounting plate, the center of the component and tested facing brick adhesive strength tester rotary handle central coaxial, should
Servomotor is connected with reductor, and the rotating handles is disk-like structure, and its center is connected on reductor, and the periphery of disk is provided with
The open slot of 2-6 different size, the open slot is used for the rotary handle for quickly connecting tested facing brick adhesive strength tester；
Described force value sensor one end is fixed on the mounting hole set in the transverse slat of main frame, and the other end is connected with open recess contiguous block；
The servo controller matches with servomotor；In the intelligence control system provided with power module, MICROCOMPUTER PROCESSING chip,
Ad/da converter and communication module；The CCD is used to gather the data that tested facing brick adhesive strength tester is shown, and will
The data send Intelligent Measurement software to.
The quantity of the rotating handles open slot is preferably 3-4.
The mounting hole set in the transverse slat of the main frame can adjust the position of force value sensor as needed as long waist-shaped hole
Put.
Described its class of accuracy of force value sensor is 0.3 grade, and maximal force is 10kN.
The CCD can carry out position adjustments in vertical direction, horizontal direction, to adjust CCD readability.
Above-mentioned Intelligent Measurement software and MICROCOMPUTER PROCESSING chip are commercially available, belong to prior art；Software is provided
Organization be the Longyan First Astronautic Research Institute for Measurement and Test, unit address is Longyan Xinluo District small stream South Road 40, and dbase is that tapestry brick is drawn
The intelligent calibration software of binding strength detecting instrument is pulled out, model is Smztest-2100, and it is 2016 10 to complete exploitation and Time To Market
Month；The inspection software can realize automatic data processing, production original record and detection certificate.
The servomotor component of the intelligent calibrating installation of above-mentioned facing brick adhesive strength tester provides power for whole device
Transmission；Tested facing brick adhesive strength tester is with force value sensor series, and the signal that force value sensor is collected is controlled to intelligence
System processed；Servo controller is implemented to control in real time according to the requirement of intelligence control system to servomotor；CCD will photograph tested
The display data of facing brick adhesive strength tester is transmitted to host computer；Host computer is according to the CCD data gathered and control requirement pair
Intelligence control system sends instruction and generates corresponding original record, certificate.The structure intelligent calibrating installation has following technology
Feature：
1st, the long waist-shaped hole set in above-mentioned transverse slat can adjust the position of force value sensor as needed；Open recess is connected
Block is quickly connected with the test block of tested facing brick adhesive strength tester；
2nd, above-mentioned servo controller and servomotor match, and PID control can be carried out according to the signal of force value sensor, real
Now it is precisely controlled；
3rd, the open slot of the different size of above-mentioned rotating handles is used to quickly connect tested facing brick adhesive strength tester
Rotary handle, corresponding open slot is selected according to the grip size size of tested facing brick adhesive strength tester；
4th, above-mentioned servomotor is engaged with reductor, and the high rotating speed of servomotor, low torque output are slowed down by reductor
Output high torque, the slow-speed of revolution afterwards.
The facing brick adhesive strength tester self-checking device of said structure has the advantages that：
1st, make calibration process control more accurate with Serve Motor Control.
2nd, make control more intelligent using CCD readings.
3rd, structure is made more to simplify using disk transmission.
Brief description of the drawings
Fig. 1 is a kind of systematic schematic diagram of the intelligent calibrating installation of facing brick adhesive strength tester of the utility model；
Fig. 2 is a kind of main frame schematic front view of the intelligent calibrating installation of facing brick adhesive strength tester of the utility model；
Fig. 3 is a kind of main frame left view schematic diagram of the intelligent calibrating installation of facing brick adhesive strength tester of the utility model；
Fig. 4 is a kind of main frame schematic top plan view of the intelligent calibrating installation of facing brick adhesive strength tester of the utility model；
Fig. 5 is the rotating handles enlarged diagram in Fig. 2.
Reference：Riser 1, transverse slat 2, force value sensor 3, quick handle I 4, quick handle II 5, baffle plate I 6, opening are recessed
Groove contiguous block 7, tested facing brick adhesive strength tester 8, CCD vertical adjustings plate 9, CCD Level tunes plate 10, CCD11, rotation
Handle 12, baffle plate II 13, quick handle III 14, mounting base 15, quick handle IV 16, supporting vertical plate 17, servo controller peace
Fill plate 18, servo controller 19, servomotor 20, motor support plate 21, reductor 22, motor mounting plate 23, fixed plate 24.
Embodiment
With reference to the accompanying drawings and detailed description to a kind of intelligent school of facing brick adhesive strength tester of the utility model
Standard apparatus is described in further detail.
Fig. 1 show a kind of intelligent calibrating installation of facing brick adhesive strength tester of the utility model and includes servomotor
Component, force value sensor, servo controller, intelligence control system, CCD and the host computer with Intelligent Measurement software.Servo electricity
Thermomechanical components provide power transmission for the utility model device；Tested facing brick adhesive strength tester and force value sensor series；
The signal that force value sensor is collected is to intelligence control system；Servo controller is according to the requirement of intelligence control system in real time to watching
Take motor and implement control；The display data for shooting tested facing brick adhesive strength tester is transmitted to host computer by CCD；Host computer root
Require to send intelligence control system according to the CCD data gathered and control and instruct and generate corresponding original record, certificate.
Shown in Fig. 2, Fig. 3, Fig. 4 and Fig. 5, a kind of intelligent calibrating installation of facing brick adhesive strength tester of the utility model
Main frame includes riser 1, transverse slat 2, force value sensor 3, quick handle I 4, quick handle II 5, baffle plate I 6, open recess contiguous block
7th, CCD vertical adjustings plate 9, CCD Level tunes plate 10, CCD11, rotating handles 12, baffle plate II 13, quick handle III 14, installation
Bottom plate 15, quick handle IV 16, supporting vertical plate 17, servo controller installing plate 18, servo controller 19, servomotor 20, electricity
Machine supporting plate 21, reductor 22, motor mounting plate 23 and fixed plate 24；The supporting vertical plate 17, two pieces riser 1 and mounting base
15 locking connections, the lower section of mounting base 15 has transverse slat 2 to be connected between two pieces riser 1, forms the framework of whole calibrating installation；
The top the right and left of mounting base 15 is separately installed with baffle plate I 6 and baffle plate II 13, baffle plate I 6, the front and side of baffle plate II 13
It is separately installed with quick handle I 4, quick handle II 5, quick handle III 14 and quick handle IV 16；Locking is provided with transverse slat 2
Force value sensor 3, the top of force value sensor 3 is connected to open recess contiguous block 7；It is provided between supporting vertical plate 17 and transverse slat 2
Servo controller installing plate 18；Servo controller 19 is installed on servo controller installing plate 18；Also pacify the top of mounting base 15
Equipped with fixed plate 24, the side of fixed plate 24 is installed with motor support plate 21 and motor mounting plate 23 respectively；Reductor 22 with
Servomotor 20 is connected, while being fixedly mounted with motor support plate 21 and motor mounting plate 23；The axle of reductor 22 and rotation
The hole of handle hand 12 is locked；The left side of mounting base 15 is provided with CCD vertical adjustings plate 9, CCD vertical adjustings plate 9
CCD Level tunes plate 10 is installed, CCD11 is arranged on CCD Level tunes plate 10；It is used to place tested decorations on mounting base 15
Face brick binding strength detecting instrument 8, open recess contiguous block 7 is connected with the test block of tested facing brick adhesive strength tester, rotation
The open slot of handle 12 is connected with the rotary handle of tested facing brick adhesive strength tester；The control line of servomotor 20, volume
Code line is connected with servo controller 19, and servo controller 19 is connected with intelligence control system by control signal wire, intelligent control
System is connected with host computer with netting twine, and force value sensor 3 is connected with intelligence control system by electric wire, CCD11 and host computer
Connected with electric wire.
A kind of calibration operation process of the intelligent calibrating installation of facing brick adhesive strength tester of the utility model is as follows：
(1) the intelligent calibrating installation of facing brick adhesive strength tester is placed on smooth, solid ground, connects power
It is worth sensor 3, servo controller 19, intelligence control system and host computer, switches on power, preheating is required in required time.
(2) tested facing brick adhesive strength tester 8 is placed on mounting base 15, by open recess contiguous block 7 with
The test block connection of tested facing brick adhesive strength tester, and tested facing brick adhesive strength tester rotary handle is inserted in rotation
In the open slot of handle hand 12；The perpendicularity of the pull bar of the tested facing brick adhesive strength tester 8 of adjustment, locks force value sensor
3, lock quick handle I 4, quick handle II 5, quick handle III 14, quick handle IV 16；According to open recess contiguous block 7 with
The nut of tested facing brick adhesive strength tester is adjusted in the gap of the test block of tested facing brick adhesive strength tester, is made just
Between beginning clearance control (0.5~1) mm.
(3) " preloading " on the Intelligent Measurement software on host computer, selection software, click " beginning ", when reaching most are opened
Software is unloaded automatically during big test force；Repeat to preload 3 times.
(4) " calibration " on selection software, sets each test point, " beginning " on software is clicked on, when force value reaches
The picture automatic data collection that Intelligent Measurement software is shot according to CCD during test point is detected the data of facing brick adhesive strength tester,
Until completing all test points.Detection automatic unloading after finishing, automatic start detection next time after force value is down to zero, repeats to examine
Survey 3 times until all complete and generate calibration original record and calibration certificate.
(5) removal facing brick adhesive strength tester, printing original record and calibration certificate, calibration are finished.
Claims (5)
1. a kind of intelligent calibrating installation of facing brick adhesive strength tester, it is characterized in that：It includes servomotor component, force value and passed
Sensor, servo controller, intelligence control system, CCD and the host computer with Intelligent Measurement software；The servomotor component,
Force value sensor, servo controller and CCD are arranged in same main frame, and facing brick adhesive strength tester is detected during calibration operation
In the main frame, the main frame is detected facing brick adhesive strength tester provided with four quick handles for quick locking,
It is set to be fixed in main frame；The servomotor component includes servomotor, reductor, rotating handles and its mounting plate,
The center of the component and tested facing brick adhesive strength tester rotary handle central coaxial, the servomotor connect with reductor
Connect, the rotating handles is disk-like structure, and its center is connected on reductor, the periphery of disk opening provided with 2-6 different size
Mouth groove, the open slot is used for the rotary handle for quickly connecting tested facing brick adhesive strength tester；The force value sensor one
End is fixed on the mounting hole set in the transverse slat of main frame, and the other end is connected with open recess contiguous block；The servo controller with
Servomotor matches；Power module, MICROCOMPUTER PROCESSING chip, ad/da converter and communication are provided with the intelligence control system
Module；The CCD is used to gather the data that tested facing brick adhesive strength tester is shown, and transmits the data to intelligent inspection
Survey software.
2. the intelligent calibrating installation of facing brick adhesive strength tester as claimed in claim 1, it is characterized in that：The rotating handles is opened
The preferred amount of mouth groove is 3-4.
3. the intelligent calibrating installation of facing brick adhesive strength tester as claimed in claim 1, it is characterized in that：The transverse slat of the main frame
In the mounting hole that sets as long waist-shaped hole, the position of force value sensor can be adjusted as needed.
4. the intelligent calibrating installation of facing brick adhesive strength tester as claimed in claim 1, it is characterized in that：The force value sensor
Its class of accuracy is 0.3 grade, and maximal force is 10kN.
5. the intelligent calibrating installation of facing brick adhesive strength tester as claimed in claim 1, it is characterized in that：The CCD can be
Vertical direction, horizontal direction carry out position adjustments, to adjust CCD readability.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621464269.6U CN206531767U (en) | 2016-12-29 | 2016-12-29 | A kind of intelligent calibrating installation of facing brick adhesive strength tester |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621464269.6U CN206531767U (en) | 2016-12-29 | 2016-12-29 | A kind of intelligent calibrating installation of facing brick adhesive strength tester |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206531767U true CN206531767U (en) | 2017-09-29 |
Family
ID=59916986
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621464269.6U Expired - Fee Related CN206531767U (en) | 2016-12-29 | 2016-12-29 | A kind of intelligent calibrating installation of facing brick adhesive strength tester |
Country Status (1)
| Country | Link |
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| CN (1) | CN206531767U (en) |
Cited By (6)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108120672A (en) * | 2018-03-01 | 2018-06-05 | 河南省计量科学研究院 | A kind of bonding intensity detecting instrument calibrating installation |
| CN108169125A (en) * | 2018-03-01 | 2018-06-15 | 河南省计量科学研究院 | A kind of binding strength detecting instrument calibrating calibrating installation |
| CN108226034A (en) * | 2018-03-01 | 2018-06-29 | 郑州东辰科技有限公司 | A kind of calibrating installation for examining and determine bonding intensity detecting instrument |
| CN108318417A (en) * | 2018-03-01 | 2018-07-24 | 河南省计量科学研究院 | A kind of calibration equipment for binding strength detecting instrument calibrating |
| CN110608998A (en) * | 2019-10-30 | 2019-12-24 | 山东省建设发展研究院 | Hand-held type tensile strength detector |
| CN114354485A (en) * | 2021-12-15 | 2022-04-15 | 福建省计量科学研究院（福建省眼镜质量检验站） | Method and system for calibrating facing brick bonding strength detector based on Internet of things |
-
2016
- 2016-12-29 CN CN201621464269.6U patent/CN206531767U/en not_active Expired - Fee Related
Cited By (9)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108120672A (en) * | 2018-03-01 | 2018-06-05 | 河南省计量科学研究院 | A kind of bonding intensity detecting instrument calibrating installation |
| CN108169125A (en) * | 2018-03-01 | 2018-06-15 | 河南省计量科学研究院 | A kind of binding strength detecting instrument calibrating calibrating installation |
| CN108226034A (en) * | 2018-03-01 | 2018-06-29 | 郑州东辰科技有限公司 | A kind of calibrating installation for examining and determine bonding intensity detecting instrument |
| CN108318417A (en) * | 2018-03-01 | 2018-07-24 | 河南省计量科学研究院 | A kind of calibration equipment for binding strength detecting instrument calibrating |
| CN108169125B (en) * | 2018-03-01 | 2023-11-21 | 河南省计量测试科学研究院 | Calibrating device for calibrating bonding strength detector |
| CN108120672B (en) * | 2018-03-01 | 2023-11-24 | 河南省计量测试科学研究院 | Calibrating device for bonding strength detector |
| CN108318417B (en) * | 2018-03-01 | 2023-12-01 | 河南省计量测试科学研究院 | Verification equipment for verification of bonding strength detector |
| CN110608998A (en) * | 2019-10-30 | 2019-12-24 | 山东省建设发展研究院 | Hand-held type tensile strength detector |
| CN114354485A (en) * | 2021-12-15 | 2022-04-15 | 福建省计量科学研究院（福建省眼镜质量检验站） | Method and system for calibrating facing brick bonding strength detector based on Internet of things |
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| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170929 |