CN206527421U - A kind of three opening tube head inwall deposition equipment with position detecting function - Google Patents
A kind of three opening tube head inwall deposition equipment with position detecting function Download PDFInfo
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- CN206527421U CN206527421U CN201621433568.3U CN201621433568U CN206527421U CN 206527421 U CN206527421 U CN 206527421U CN 201621433568 U CN201621433568 U CN 201621433568U CN 206527421 U CN206527421 U CN 206527421U
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- Prior art keywords
- slide rail
- deposition
- tube head
- support
- opening tube
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Abstract
A kind of three opening tube head inwall deposition equipment with position detecting function, it is related to a kind of deposition equipment, can efficiently accomplish the work of inwall deposition.It mainly includes two degrees of freedom deposition device, tube head rotating mechanism, installation frame body, position detector, three opening tube heads, two degrees of freedom deposition device includes upright slide rail, cross slide track, electromagnetic brake, motor, horizontal slide rail, welding torch clamping mechanism, tube head rotating mechanism includes rotary drive motor, travelling gear one, power transmission shaft, travelling gear two, support wheel, support tube, bull gear, claw, leading screw, tube head rotating mechanism realizes the clamping and rotation of three opening tube heads, two degrees of freedom deposition device realizes motion needed for deposition, welding gun is arranged on the end of horizontal slide rail, position detector completes the detection to three opening tube head interfaces, stop deposition when welding gun advances to interface, after continuing deposition after interface.The utility model is used for three opening tube heads and the inwall deposition of other similar tube heads.
Description
Technical field
The utility model is related to a kind of deposition equipment, and in particular in a kind of three opening tube heads with position detecting function
Wall deposition equipment.
Background technology
With the fast development of modern industry, to the performance requirement more and more higher of workpiece in many mechanical chemical industry fields,
Many workpiece require the long-term stable operation under the conditions of high temperature, high pressure, high speed etc., thus the performance of workpiece material is proposed more
High requirement.Industrially usually the performance of part is set to reach use requirement using the method for bulk heat treatmet, due to high performance
Material cost is often higher, and most of situation is only higher to the very thin one layer of requirement of workpiece surface in actual application
Hardness, wear-resisting and corrosion resistance etc., surface deposited metal technology are exactly the technology grown up in this case.Surface deposited metal technology
It is that alloying element and matrix melts formation metallurgical binding are made by heating, so as to form the skin layer with excellent properties.
Wear-resisting or corrosion resistance the alloy-layer of one layer of workpiece surface deposition, which can be greatly increased, improves its service life, and can also save
Material saving, with preferable economy.
Built-up welding deposition is one kind of deposition technology, and it is the method using fusion welding, the means of welding is borrowed, to metal work
Part surface forms the metal overlay technical process with particular characteristic.It is mainly used in two aspects, and one is manufacture new zero
Bimetallic parts are made of bead-welding technology for part；Two be to repair old parts.
Due to the limitation of the volume and technique of deposition equipment, the outer surface of the big multipair workpiece of current deposition equipment is melted
Apply, and it is more to the deposition of plane and circular outer wall face, the equipment to inwall deposition is relatively fewer, and especially arc inner wall is molten
Compress apparatus is less.
Three opening tube head internal liquids or gas etc. in the course of work are chronically at the situation that two-phase is converged or separated,
During internal objects flow at high speed, its inter deterioration can be caused serious, in order to increase its working time, inwall can be melted
Apply, and during deposition, because there is the situation of discontinuous circular arc, it is necessary to the work of welding gun interruption in three connections of tube head
Make, current major part situation, which is all used, manually to be carried out observing being stopped manually, so considerably increases workload and work is smart
Degree.
The content of the invention
The purpose of this utility model is a kind of three opening tube head inwall deposition equipment with position detecting function of invention, energy
Enough efficiently accomplish the work of three opening tube head inwall depositions.
The technical solution of the utility model is：A kind of three opening tube head inwall deposition equipment with position detecting function,
It mainly includes two degrees of freedom deposition device, tube head rotating mechanism, installation frame body, position detector, three opening tube heads, two degrees of freedom
Deposition device includes upright slide rail, cross slide track, motor, horizontal slide rail, welding torch clamping mechanism, welding gun, and upright slide rail is installed
Onto installation frame body, cross slide track is connected with upright slide rail with horizontal slide rail simultaneously, and welding gun is arranged on by welding torch clamping mechanism
The end of horizontal slide rail, tube head rotating mechanism includes rotary drive motor, travelling gear one, power transmission shaft, travelling gear two, support
Wheel, support tube, bull gear, claw, leading screw, travelling gear one are engaged with the gear on motor axle, travelling gear two with it is big
Gear ring is engaged, and bull gear is fixed on support tube, and claw and leading screw are installed on support tube, and three opening tube heads are fixed by claw
Onto support tube, position detector is arranged on the end of horizontal guide rail, and same working face is installed into certain distance with welding gun
It is interior.
The horizontal activity that is fixed as between upright slide rail and installation frame body is fixed.
Upright slide rail is engaged with being fitted with rack on horizontal slide rail with the gear on motor.
The vertical portion of cross slide track is also equipped with an electromagnetic brake, and electromagnetic brake has to be engaged with upright slide rail upper rack
Gear.
Two guide support slideways are provided with support tube, three groups of support wheels are evenly arranged on a circumference, every group of support
There are two support wheels on wheel.
The utility model has the following effects that compared with prior art：
1st, inwall deposition equipment of the present utility model can carry out clampings to three opening tube heads, and carry out inwall deposition,
Workpiece is rotated during deposition, effectively prevent because the rotation of deposition equipment causes the winding feelings of welding gun line and control line
Condition.
2nd, the two degrees of freedom deposition device of the utility model inwall deposition equipment can realize welding gun up and down and front and rear adjustment,
The horizontal mobile mechanism of the deposition device can realize front and rear small size quick swing while moving forwards or backwards, and have
Effect realizes the free degree needed for deposition, and more common travel mechanism reduces a wig-wag, realizes the simplicity of structure
Change.
3rd, two guide support slideways are provided with the support tube of the utility model inwall deposition equipment, by three groups of support wheel branch
Support, support wheel serves the effect of guiding simultaneously during support, and support is integrated with guiding, it is effectively reduced
Volume.
4th, electromagnetic brake is installed on the vertical slideway of the utility model inwall deposition equipment, when equipment be not connected with power supply or
When person powers off suddenly, band-type brake can be prevented because the slide rail that the reasons such as deadweight are caused is moved up and down, so that it is overall to avoid equipment
Due to influence that the movement of guide rail is caused during mobile or other situations.
5th, the utility model inwall deposition equipment is provided with position detector, and the distance to itself and inwall is detected,
To three opening tube heads three-phase interface carry out deposition when, control system can control welding gun open arc with receive arc, realization do not connect
The automatic deposition of continuous inwall.
Brief description of the drawings
Fig. 1 is the utility model deposition equipment from the axonometric drawing of front portion viewing, and Fig. 2 is the utility model deposition equipment from rear
The axonometric drawing of portion's viewing.
Embodiment
Embodiment one：With reference to Fig. 1-Fig. 2 explanations, the inwall deposition of three opening tube heads described in present embodiment is set
It is standby mainly to include two degrees of freedom deposition device, tube head rotating mechanism, installation frame body 9, the opening tube head 17 of position detector 16, three.Such as
This tube head rotating mechanism set realizes the clamping and rotary motion of three opening tube heads, and two degrees of freedom deposition device is realized needed for deposition
Level and oscillating motion, welding gun be arranged on horizontal slide rail end, and then realize deposition work, position detector complete to three
The monitoring of opening tube head three-phase interface, stops deposition when welding gun advances to interface, deposition is continued when by interface.
Embodiment two：With reference to Fig. 1-Fig. 2 explanations, the two degrees of freedom deposition device of present embodiment includes upright slide rail
1st, cross slide track 2, motor 4, horizontal slide rail 5, welding torch clamping mechanism 14, welding gun 15, upright slide rail is installed to installation frame body
On, cross slide track is connected with upright slide rail with horizontal slide rail simultaneously, and welding gun is arranged on horizontal slide rail by welding torch clamping mechanism
End.Being arranged such can be slided up and down the crosshead shoe realization of upright slide rail, and horizontal slide rail can be realized and moved horizontally, and be entered
And drive the vertical and horizontal motion of welding gun.Other compositions are shown in embodiment three, four, five with embodiment.
Embodiment three：With reference to Fig. 1-Fig. 2 explanations, the described upright slide rail of present embodiment and installation frame body it
Between to be fixed as horizontal activity fixed.The transverse shifting of whole two degrees of freedom deposition device, Jin Ershi can be realized by being arranged such
Answer the deposition of three opening tube heads of different-diameter.
Embodiment four：With reference to Fig. 1-Fig. 2 explanations, on the upright slide rail and horizontal slide rail described in present embodiment all
Rack is installed, engaged with the gear on motor.Butt welding rifle position can be realized by the control to motor by being arranged such
The control put, by the motor of controlled level slide rail by its while quick swing it is slowly moving forward or backward,
Complete the work of its deposition.
Embodiment five：With reference to Fig. 1-Fig. 2 explanations, the vertical portion of the cross slide track described in present embodiment is also pacified
Equipped with an electromagnetic brake 3, electromagnetic brake has and upright slide rail upper rack meshed gears.It is arranged such, when whole equipment is stopped
When only powering, electromagnetic brake can carry out self-locking, to prevent from, because the slide rail that the reasons such as deadweight are caused is moved up and down, so adjusting
Horizontal slide rail will not glide during the installation site of whole upright slide rail and mounting bracket, convenient to install and safeguard.
Embodiment six：With reference to Fig. 1-Fig. 2 explanations, the tube head rotating mechanism described in present embodiment includes rotation and driven
Dynamic motor 8, travelling gear 1, power transmission shaft 7, travelling gear 2 11, support wheel 10, support tube 12, bull gear 13, claw 18, silk
Thick stick 19, travelling gear one is engaged with the gear on motor axle, and travelling gear two is engaged with bull gear, and bull gear is fixed on branch
Support on cylinder.Power can be provided by the rotary drive motor in tube head rotating mechanism by being arranged such, by travelling gear one, transmission
The transmission of the gear of axle, travelling gear two and bull gear, makes three open tube heads rotate, and so rotating workpiece can have
Effect avoids the winding of welding gun line and control line.Other compositions are shown in embodiment seven, eight with embodiment.
Embodiment seven：Two, which are provided with, with reference to Fig. 1-Fig. 2 explanations, on the support tube described in present embodiment is oriented to branch
Slideway is supportted, three groups of support wheels are evenly arranged on a circumference, there are two support wheels on every group of support wheel.Being arranged such to lead to
The cooperation of support wheel and guide support slideway is crossed, support tube is played and is oriented to and fixed effect, can smoothly be moved,
This structure is directed to unify with support, is effectively simplified structure.
Embodiment eight：With reference to Fig. 1-Fig. 2 explanations, claw and leading screw described in present embodiment are installed to support tube
On, three opening tube heads are fixed on support tube by claw.Being arranged such can be clamped by claw to three opening tube heads
Fixed, due to the versatility of clamping structure, the inwall deposition equipment can be melted to the similar workpiece such as pipe, elbow simultaneously
Apply.
Embodiment nine：With reference to Fig. 1-Fig. 2 explanations, the position detector described in present embodiment is led installed in level
The end of rail, is installed in same working face with welding gun into certain distance.Operationally position detector is arranged such first to examine
The change in location of the interface of three opening tube heads is measured, by appropriate delay, welding gun is received arc when being moved to interface, in warp
Cross and open arc after interface again, so can effectively realize the automation of deposition.
Claims (5)
1. a kind of three opening tube head inwall deposition equipment with position detecting function, it is characterised in that：It is main to include two freely
Spend deposition device, tube head rotating mechanism, installation frame body（9）, position detector（16）, three opening tube heads（17）, two degrees of freedom deposition
Device includes upright slide rail（1）, cross slide track（2）, motor（4）, horizontal slide rail（5）, welding torch clamping mechanism（14）, welding gun
（15）, upright slide rail is installed in installation frame body, and cross slide track is connected with upright slide rail with horizontal slide rail simultaneously, and welding gun passes through weldering
Rifle clamping device is arranged on the end of horizontal slide rail, and tube head rotating mechanism includes rotary drive motor（8）, travelling gear one（6）、
Power transmission shaft（7）, travelling gear two（11）, support wheel（10）, support tube（12）, bull gear（13）, claw（18）, leading screw（19）,
Travelling gear one is engaged with the gear on motor axle, and travelling gear two is engaged with bull gear, and bull gear is fixed on support tube
On, claw and leading screw are installed on support tube, and three opening tube heads are fixed on support tube by claw, and position detector is arranged on
The end of horizontal guide rail, is installed in same working face with welding gun into certain distance.
2. a kind of three opening tube head inwall deposition equipment with position detecting function according to claim 1, its feature
It is：The horizontal activity that is fixed as between described upright slide rail and installation frame body is fixed.
3. a kind of three opening tube head inwall deposition equipment with position detecting function according to claim 1, its feature
It is：Rack is fitted with described upright slide rail and horizontal slide rail, is engaged with the gear on motor.
4. a kind of three opening tube head inwall deposition equipment with position detecting function according to claim 1, its feature
It is：The vertical portion of described cross slide track is also equipped with an electromagnetic brake（3）, electromagnetic brake has and tooth on upright slide rail
Bar meshed gears.
5. a kind of three opening tube head inwall deposition equipment with position detecting function according to claim 1, its feature
It is：Two guide support slideways are provided with described support tube, three groups of support wheels are evenly arranged on a circumference, every group of branch
There are two support wheels on support wheel.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621433568.3U CN206527421U (en) | 2016-12-26 | 2016-12-26 | A kind of three opening tube head inwall deposition equipment with position detecting function |
Applications Claiming Priority (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201621433568.3U CN206527421U (en) | 2016-12-26 | 2016-12-26 | A kind of three opening tube head inwall deposition equipment with position detecting function |
Publications (1)
| Publication Number | Publication Date |
|---|---|
| CN206527421U true CN206527421U (en) | 2017-09-29 |
Family
ID=59922399
Family Applications (1)
| Application Number | Title | Priority Date | Filing Date |
|---|---|---|---|
| CN201621433568.3U Expired - Fee Related CN206527421U (en) | 2016-12-26 | 2016-12-26 | A kind of three opening tube head inwall deposition equipment with position detecting function |
Country Status (1)
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|---|---|
| CN (1) | CN206527421U (en) |
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108214247A (en) * | 2018-01-02 | 2018-06-29 | 山东思创机器人科技有限公司 | A kind of welding seams of round pipe automatically grinding device |
| CN110524160A (en) * | 2019-09-25 | 2019-12-03 | 哈尔滨科能熔敷科技有限公司 | A kind of arc-shaped inner wall of high-pressure container deposition equipment |
-
2016
- 2016-12-26 CN CN201621433568.3U patent/CN206527421U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108214247A (en) * | 2018-01-02 | 2018-06-29 | 山东思创机器人科技有限公司 | A kind of welding seams of round pipe automatically grinding device |
| CN110524160A (en) * | 2019-09-25 | 2019-12-03 | 哈尔滨科能熔敷科技有限公司 | A kind of arc-shaped inner wall of high-pressure container deposition equipment |
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Legal Events
| Date | Code | Title | Description |
|---|---|---|---|
| GR01 | Patent grant | ||
| GR01 | Patent grant | ||
| CF01 | Termination of patent right due to non-payment of annual fee | ||
| CF01 | Termination of patent right due to non-payment of annual fee |
Granted publication date: 20170929 Termination date: 20181226 |