CN206527339U - A kind of tide mould sand has case Foundry Production equipment - Google Patents

A kind of tide mould sand has case Foundry Production equipment Download PDF

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Publication number
CN206527339U
CN206527339U CN201620329209.7U CN201620329209U CN206527339U CN 206527339 U CN206527339 U CN 206527339U CN 201620329209 U CN201620329209 U CN 201620329209U CN 206527339 U CN206527339 U CN 206527339U
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China
Prior art keywords
chain
cylinder
sandbox
guide
manipulator
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CN201620329209.7U
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Chinese (zh)
Inventor
邹家春
吴平
王伟
何文晖
马新峰
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Hangzhou Huning Elevator Parts Co Ltd
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Hangzhou Huning Elevator Parts Co Ltd
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Abstract

There is case Foundry Production equipment the utility model discloses a kind of tide mould sand, box molding machine both sides are installed into outlet manipulator, and sandbox enters after unpacking installs mould assembling manipulator above box molding machine, mould assembling conveyer chain;Sandbox transfer robot arm is installed on the outside of mould assembling conveyer chain outlet end and sandbox is reached the standard grade manipulator, sandbox transfer robot arm and sandbox reach the standard grade manipulator motion track it is parallel, sandbox transfer robot arm end and sandbox storage chain inlet end are corresponding, and sandbox arm end of reaching the standard grade is corresponding with the inlet end of rectangle casting guide rail;The longitudinal both sides of casting guide rail respectively fill casting machine;Sandbox stores chain and casting guide rail is parallel longitudinal;Cast and cooling mould bases inlet manipulator is installed between guide rail outlet end and cooling mould bases inlet side, cool down mould bases outlet side and cooling mould bases outlet manipulator is installed, cool down and correspond to branch mailbox workbench below mould bases outlet robot movement trailing end, it is corresponding with unpacking conveyer chain inlet end, and knock-out manipulator of unpacking is installed in the top of branch mailbox workbench and unpacking conveyer chain.

Description

A kind of tide mould sand has case Foundry Production equipment
Technical field
The utility model belongs to casting technology field, and specifically a kind of full-automatic tide mould sand flask molding Foundry Production is set It is standby.
Background technology
Foundry industry is the basis of industrial manufacturing industry, in fields such as Aeronautics and Astronautics, automobile, chemical industry, the energy, electronic apparatus all Have a wide range of applications, base support is played a part of in national economy by its industry driven.China is casting sparetime university State, is but far from foundry industry power, there is very big gap compared with industrially developed country.The problem of Chinese foundry industry presently, there are It is in particular in following aspects:
(1) Foundry Works's production equipment is outmoded, backward in technique, and workman's manual operations labor intensity is big, low production efficiency.And cast The energy consumption of part and raw materials consumption are serious, and product qualification rate is low.
(2) Foundry Works's production environment is seriously polluted, working environment is severe, irritative gas and dust that production process is produced Cannot effectively it handle.
(3) foundry engieering talent critical shortage, labour's production cost is improved year by year, and casting personnel is serious, product Quality is difficult to be guaranteed.
(4) China, which removes a small number of large enterprises Introduced From Abroad production equipment, can improve current condition, but introduce production equipment Price is high, and medium and small foundry enterprise impotentia is introduced.
Utility model content
The problem of being existed based on domestic foundry industry, to improve the level of production of casting industry automation equipment, this practicality is new Type, which discloses a kind of full-automatic tide mould sand, has case to cast automatic producing device.The utility model is applied to tide mould sand flask molding Casting technique, with floor space is small, automaticity is high, casting output is big, product quality is stable, environmental pollution is small, into The various features such as this is low, online replacing kind is fast, efficiently solve the problem of domestic foundry industry is present, have filled up domestic automatic Change the missing of Casting Equipment.
To reach above-mentioned purpose, the utility model is adopted the following technical scheme that:
A kind of tide mould sand has case Foundry Production equipment, including the storage of box molding machine (1), sandbox mould assembling conveyer chain (4), sandbox Deposit chain (9), casting guide rail (11), cooling mould bases (15), branch mailbox workbench (17), unpack conveyer chain (21), box molding machine (1) Inlet side it is corresponding with the outlet end of unpacking conveyer chain (21), the inlet side of box molding machine is provided with portable moulding machine and entered Case manipulator (2), the outlet side of box molding machine is provided with portable moulding machine outlet manipulator (3), and box molding machine goes out Case side is corresponding with the inlet end of sandbox mould assembling conveyer chain (4), and portable closing machine is provided with above sandbox mould assembling conveyer chain (4) Tool hand (6);Portable sandbox transfer robot arm (7) and movable type are installed on the outside of the outlet end of sandbox mould assembling conveyer chain (4) Sandbox is reached the standard grade manipulator (8), sandbox transfer robot arm (7) and sandbox reach the standard grade manipulator (8) motion track it is parallel, and sand Case transfer robot arm (7) end and sandbox storage chain (9) inlet end are corresponding, and sandbox manipulator (8) end of reaching the standard grade is poured with rectangular-shaped The inlet end for casting guide rail (11) is corresponding, is rolled on the longitudinal rail of casting guide rail (11) and coordinates several longitudinal casting bogies (13), rolled on cross slide way and coordinate horizontal casting bogie (12);Casting is respectively installed in the both sides of casting guide rail (11) longitudinal direction Machine (10);Sandbox storage chain is installed between the end and casting guide rail (11) longitudinal direction wherein side of sandbox mould assembling conveyer chain (4) (9), sandbox storage chain (9) is parallel with the longitudinal direction of casting guide rail (11);The outlet end of casting guide rail (11) and cooling mould bases (15 Inlet side between portable cooling mould bases inlet manipulator (14) is installed, the outlet side of cooling mould bases (15) is provided with movable type Cool down and correspond to branch mailbox work below mould bases outlet manipulator (16), the movement locus end of cooling mould bases outlet manipulator (16) Platform (17), branch mailbox workbench (17) is corresponding with the inlet end of unpacking conveyer chain, the top of branch mailbox workbench and unpacking conveyer chain It is also equipped with portable unpacking knock-out manipulator (20).
It is preferred that, unpacking conveyer chain (21) or mould assembling conveyer chain (4) they are lower chain, cochain including two groups of conveyer chains.
It is preferred that, conveyer chain (21) of unpacking includes short chain support (21-1), reducing motor (21-2), motor chain (21- 3), chain (21-4), short chain bracket (21-5), reel chain support (21-6), reel chain bracket (21-7), sprocket wheel (21-8), Chain strip holder rail (21-9), carrier bar (21-10), the vertical parallel laying of two short chain supports (21-1), wherein a short chain support Reducing motor (21-2) is installed, the affixed gear of output shaft of reducing motor, the gear passes through motor chain (21- on (21-1) 3) it is connected with another gear (21-11) in top, the center of gear is passed through and an affixed power transmission shaft (21-12), this Power transmission shaft is put on the short chain support (21-1) of both sides by two bearings (21-13);With two short chain support (21-1) phases To other end moulding frame by two bearings shelve another power transmission shaft, the power transmission shaft at two ends is parallel and in same level Face;Each fix is passed by chain (21-4) respectively between two sprocket wheels (21-8), two corresponding sprocket wheels of two ends on the power transmission shaft of two ends It is dynamic, many are fixedly connected between two chains parallel and adjacent to leaving mutually carrier bar (21-10) at equal intervals;Along chain length direction Both sides, which are respectively fixedly mounted on several short chain brackets (21-5), short chain bracket, is fixedly mounted chain strip holder rail (21-9), chain strip holder The two ends of rail are close to the sprocket wheel at two ends, and chain (21-4) is movably held on the corresponding chain strip holder rail of homonymy;It is above-mentioned Structure is lower chain structure, and cochain is in the top of lower chain, and both are parallel and both structures are identical, but cochain length be less than under The length of chain, and the sandbox port of export of upper chain and the lower chain vertically maintains an equal level;Reel chain support is higher than short chain support, reel chain bracket (21-7) is also above short chain bracket.
It is preferred that, mould assembling conveyer chain includes short chain support, reducing motor, motor chain, chain, short chain bracket, length Chain stay, reel chain bracket, sprocket wheel, chain strip holder rail, carrier bar, the vertical parallel laying of two short chain supports a, wherein short chain Reducing motor is installed on bar support, the affixed gear of output shaft of reducing motor, the gear by motor chain with top Another gear drive connection, the center of gear passes through and an affixed power transmission shaft, and this power transmission shaft is put on both sides by two bearings Short chain support on;The other end moulding frame relative with two short chain supports shelves another power transmission shaft, two by two bearings The power transmission shaft at end is parallel and in same level;It is each on the power transmission shaft of two ends to fix two sprocket wheels, two corresponding sprocket wheels of two ends Between be driven respectively by chain, many are fixedly connected between two chains parallel and adjacent to leaving mutually carrier bar at equal intervals;Along chain Fixed installation chain strip holder rail, chain strip holder on several short chain brackets, short chain bracket is respectively fixedly mounted in the both sides of bar length direction The two ends of rail are close to the sprocket wheel at two ends, and chain is movably held on the corresponding chain strip holder rail of homonymy;Said structure is Lower chain structure, cochain is in the top of lower chain, and both are parallel and both structures are identical, but length of the length less than lower chain of cochain Degree, and the sandbox entrance point of upper chain and the lower chain vertically maintains an equal level;Reel chain support be higher than short chain support, reel chain bracket also above Short chain bracket.
It is preferred that, the one side of the sandbox mould assembling conveyer chain (4) is provided with vacuum core setter tool hand (5).
It is preferred that, described core setter tool hand include support feet (5-10), lift cylinder (5-2), transverse cylinder (5-3), Pilot sleeve (5-1), traversing pilot sleeve (5-4), vacuum pan rotary cylinder (5-5), vacuum pan (5-8) in fixed plate are lifted, Support feet (5-10) built-in lift cylinder (5-2), the hollow cylinder of support feet, the up and down formula of external wall of upper portion of support feet Coordinate lifting pilot sleeve (5-1), the active segment of lift cylinder is extended upwardly into lifting pilot sleeve, and passes through a connecting plate (5- 11) it is fixedly connected with lifting pilot sleeve inwall;The upper end of lifting pilot sleeve is fixedly connected with traversing the leading of horizontal direction installation To sleeve (5-4), the built-in transverse cylinder of traversing pilot sleeve (5-4) (5-3), the active segment direction extension of transverse cylinder and its end Portion is fixedly connected with the inwall of guide rod (5-12), and guide rod is stretched into traversing pilot sleeve (5-4), movable between the two to coordinate;Lead The outer end of bar is fixedly connected with fixed plate (5-6), and fixed plate (5-6) is in respectively to be installed at the positive triangular shape that stands upside down, the triangle of its lateral surface Interlocked between one synchronizing wheel (5-9), three synchronizing wheels by timing belt (5-7);One of synchronizing wheel is same with vacuum pan (5-8) Axle is connected;One of synchronizing wheel is driven by vacuum pan rotary cylinder (5-5) and rotated, vacuum pan rotary cylinder (5-5) peace Loaded on fixed plate.
It is preferred that, the mechanical hand of described mould assembling includes the mechanical hand cradle (6-6) of mould assembling, hoist cylinder (6-1), dolly movement oil Grapple (6-8), push rod cylinder (6-10) that cylinder (6-13), side crawl cylinder (6-7) are promoted, mechanical hand cradle (6-6) is by square Top plate and four cycle side plates are constituted, and are vertically fixedly connected with guide pillar (6-2) on top plate, guide pillar is movably passed through and manipulator upwards The parallel bottom plate of frame top plate (6-4);Bottom plate has a roller (6-5), and roller is put on rack rail with rolling;Bottom Plate is also fixedly connected with dolly Shift cylinder (6-13), and this cylinder is fixed in frame;Lifting oil is also installed with bottom plate Cylinder (6-1), the upper surface that the active segment of hoist cylinder is passed down through after bottom plate with mechanical hand cradle (6-6) top plate is fixedly connected;Its In, two grapples that are respectively slidably matched on two parallel axis of guides (6-9), two axis of guides are installed between mechanical hand cradle two relative side (6-8), grapple lower end is at right angles hook-shaped, and the crooks of two grapples on the same axis of guide is towards offside;It is not at same guiding Axle but connecting plate is fixedly connected between two grapples of homonymy, the active segment of the crawl cylinder (6-7) of this connecting plate and homonymy, which is fixed, to be connected Connect, two crawl cylinders are installed on the outer wall of the relative biside plate of mechanical hand cradle;The another two of mechanical hand cradle is with respect to wall outside side plate Each fix is provided with push rod cylinder on a push rod support, push rod support, the active segment of push rod cylinder be push rod down movably Pass push rod support.
It is preferred that, described sandbox transfer robot arm includes transfer robot arm frame (7-10), hoist cylinder (7-6), walking Motor (7-5), crawl cylinder (7-9), grapple (7-11), mechanical hand cradle (7-10) are made up of abacus with four cycle side plates, are pushed up Vertical on plate to be fixedly connected with guide pillar (7-3), guide pillar movably passes through the bottom plate (7- parallel with mechanical hand cradle top plate upwards 7);Bottom plate has a guide wheel (7-1), and guide wheel is put on rack rail with rolling;Bottom plate lower surface is also fixedly connected with row Motor (7-5) is walked, the output shaft of movable motor is interlocked by timing belt (7-2) and synchronizing wheel (7-8);It is further fixed on bottom plate Hoist cylinder (7-6), the upper surface that the active segment of hoist cylinder is passed down through after bottom plate with mechanical hand cradle top plate is fixedly connected, its In, install respectively to be slidably matched two on two parallel axis of guides (7-12), two axis of guides between mechanical hand cradle two relative side and grab Hook (7-11), grapple lower end is at right angles hook-shaped, and the crooks of two grapples on the same axis of guide is towards offside;It is not at same lead A connecting plate is fixedly connected with to axle but between two grapples of homonymy, the active segment of the crawl cylinder (7-9) of this connecting plate and homonymy is consolidated Fixed connection, two crawl cylinders are installed on the outer wall of the relative biside plate of mechanical hand cradle.
It is preferred that, sandbox reach the standard grade manipulator including transfer robot arm frame, hoist cylinder, movable motor, crawl cylinder, grab Hook, mechanical hand cradle is made up of abacus with four cycle side plates, vertical on top plate to be fixedly connected with guide pillar, and guide pillar is upwards movably Through the bottom plate parallel with mechanical hand cradle top plate;Bottom plate has guide wheel, and guide wheel is put on rack rail with rolling; Bottom plate lower surface is also fixedly connected with movable motor, and the output shaft of movable motor is interlocked by timing belt and synchronizing wheel;On bottom plate Hoist cylinder is further fixed on, the active segment of hoist cylinder, which is passed down through to fix with the upper surface of mechanical hand cradle top plate after bottom plate, to be connected Connect, wherein, install respectively to be slidably matched two on two parallel axis of guides, two axis of guides between mechanical hand cradle two relative side and grab Hook, grapple lower end is at right angles hook-shaped, and the crooks of two grapples on the same axis of guide is towards offside;Be not at the same axis of guide but A connecting plate is fixedly connected between two grapples of homonymy, this connecting plate is fixedly connected with the active segment of the crawl cylinder of homonymy, and two grab Cylinder is taken to be installed on the outer wall of the relative biside plate of mechanical hand cradle.
It is preferred that, described sandbox storage chain is placed in parallel by two mutually isostructural storage chains and constituted, every storage Chain includes chain stay (9-1), reducing motor (9-6), motor chain (9-7), chain (9-3), sprocket wheel (9-2), chain strip holder rail (9-5), chain bracket (9-4), four groups of chain stays (9-1) are divided into both sides laying, the vertical parallel cloth of two chain stays of homonymy If wherein being provided with reducing motor (9-6) on a chain stay, the affixed gear of output shaft of reducing motor, gear passes through electricity Another gear drive connection of chain bar and top, the gear and a power transmission shaft (9-8) are interlocked, and power transmission shaft is put on two by bearing On chain stay;Rotationally coordinate another power transmission shaft, the power transmission shaft phase of both sides on two chain stays of opposite side also by bearing Parallel and in same level;The two ends of same power transmission shaft are each to fix a sprocket wheel, divides between two corresponding sprocket wheels of both sides It is not driven by chain.
It is preferred that, respectively it is fixedly mounted on several chain brackets (9-4), chain bracket along the both sides in chain length direction fixed Chain strip holder rail is installed, the two ends of chain strip holder rail are close to the sprocket wheel of both sides, and chain is movably held on the corresponding chain of homonymy Hold in the palm on rail.
It is preferred that, described casting guide rail (11) includes cross slide way (11-2), longitudinal rail (11-6), horizontal dolly (11-4), casting bogie (11-3), dolly promote oil cylinder (11-5), dolly damping oil cylinder (11-1), and the isometric transverse direction in both sides is led The isometric longitudinal rail (11-6) in rail (11-2), both sides surrounds one rectangular-shaped, and longitudinal rail is higher than cross slide way, and each transverse direction is led Rail includes two parallel guide rails, and each longitudinal rail includes two parallel guide rails;It is sliding on longitudinal rail (11-6) It is dynamic to coordinate be slidably matched on multiple casting bogies (11-3), cross slide way (11-2) horizontal dolly (11-4), horizontal dolly Two guide rails are provided with (11-4), when it moves to both sides extreme position, the guide rail on horizontal dolly is corresponding with longitudinal rail It is connected, now, the casting bogie on longitudinal rail can be moved on horizontal vehicle guide, and the casting on horizontal vehicle guide is small Car can be also moved on longitudinal rail;Each dolly of installing promotes oil cylinder (11-5) and a dolly outside the end of two longitudinal rails Damping oil cylinder (11-1), promotes oil cylinder, the active segment of damping oil cylinder all just to casting bogie, when reaching predetermined station, promotes Oil cylinder, which gives a thrust, makes permutation dolly one station of advance, and damping oil cylinder, which gives a cushion effect, stops dolly;Two promote oil Cylinder is in two oblique offsides, and two damping oil cylinders are also at two oblique offsides;Trolley walking motor is installed on the bottom plate of horizontal dolly, this Down and affixed gear, the gear is engaged the output shaft of trolley walking motor with a rack, and rack is fixed on horizontal stroke along its length On direction guiding rail underframe, rack is consistent with the direction of motion of horizontal dolly.
It is preferred that, the mechanical hand of described unpacking knock-out includes mechanical hand cradle (20-9), hoist cylinder (20-1), movable motor (20-15), crawl cylinder (20-10), grapple (20-11), mechanical hand cradle is made up of abacus with four cycle side plates, on top plate Vertical to be fixedly connected with guide pillar (20-2), guide pillar movably passes through the bottom plate (20-4) parallel with mechanical hand cradle top plate upwards; Bottom plate has a roller (20-5), and roller is put on rack rail with rolling;Bottom plate lower surface is also fixedly connected with walking Motor (20-15), the output shaft of movable motor is interlocked by timing belt (20-6) and synchronizing wheel;Also it is installed with bottom plate Hoist cylinder (20-1), the active segment of hoist cylinder is passed down through the knock-out oil cylinder after bottom plate with mechanical hand cradle cover top surface (20-16) is fixedly connected, and the active segment of knock-out oil cylinder is movably pushed away downwards through vertical connection knock-out after mechanical hand cradle top plate Knock-out guide pillar (20-7) is also connected with plate (20-13), knock-out push pedal, knock-out guide pillar is upwards movably through mechanical hand cradle top Plate;Wherein, install and be respectively slidably matched on two parallel axis of guides (20-12), two axis of guides between mechanical hand cradle two relative side Two grapples (20-11), grapple lower end is at right angles hook-shaped, and the crooks of two grapples on the same axis of guide is towards offside;Do not locate A connecting plate is fixedly connected with the same axis of guide but between two grapples of homonymy, the crawl cylinder (20-10) of this connecting plate and homonymy Active segment be fixedly connected, two crawl cylinders are installed on the outer wall of the relative biside plate of mechanical hand cradle;The another two-phase of mechanical hand cradle Fix each to side plate installs cylinder (20-17) of unpacking on a push rod support (20-18), push rod support, unpacking cylinder stretches out down Movable push rod (20-19).
The characteristics of the utility model tide mould sand has case Foundry Production equipment be:
(1) the utility model automation Foundry Production equipment has the double case moulding of case using monoblock type, and upper drag box is made simultaneously Type improves operating efficiency, reduces loose sand and dust, and its hydraulic power microseismic activity compacting, sand mold compactability is higher.Its is supporting Template quick change storage device supports multi items template to be switched fast, and multi-varieties and small-batch part can reach the standard grade production simultaneously, it is adaptable to The mo(u)lded pieces such as magnesium iron, gray iron.The portable automatic casting machine of two crossing operations has registration, casting hot metal circulating steady Calmly, the features such as short molten iron casting time, continuous production.The production equipment not only casting rate soon more assign part quality it is steady It is fixed, improve the performance of part.Production equipment meets the production energy of the one ton of molten iron of casting in 30 minutes (36 casees of molten iron casting per ton) Power (8 hours 16 stoves), production capacity is up to 12000 tons/year.
(2) the utility model automation Foundry Production equipment concentrates cold using the automatic cooling mould bases sandbox good to moulding But, cooling floor space is reduced, the waste gas produced in technological requirement, cooling procedure is met and concentration is suctioned out by extractor fan Reason, and increase air circulation system satisfaction cooling requirement, and tide mould sand returns sand and can recycled.Automation Foundry Production is set It is standby to meet the intensive production principle cleaned.
(3) the utility model automation Foundry Production equipment only needs to reach the standard grade operation by simple training to employee, Staff labor intensity is low, and whole line need to only be equipped with 6 employees can produce and considerably reduce human cost, and production process is more Safety more cleans and improved the operating efficiency of employee.
It it is currently the important key stage that our national economies make the transition with sustainable development, the development for foundry industry is even more one Individual critical period, popularization automation Foundry Production equipment will turn into the milestone of foundry industry.Therefore, the utility model is for state For interior foundry industry, tool is of great significance.
Brief description of the drawings
Fig. 1 is the structure chart of box molding machine.
Fig. 2 is the top view of box molding machine.
Fig. 3 is Fig. 1 A portions enlarged drawing.
Fig. 4 is the stereogram of box molding machine.
Fig. 5 is the structure chart of sand-blasting machine.
Fig. 6 is the side view of sand-blasting machine.
Fig. 7 is the rearview of sand-blasting machine.
Fig. 8 is the stereogram of sand-blasting machine.
Fig. 9 is the structure chart of moulding machine worktable.
Figure 10 is the side view of moulding machine worktable.
Figure 11 is Fig. 9 A direction views.
Figure 12 is the stereogram of moulding machine worktable.
Figure 13 is the structure chart of moulding machine inlet manipulator.
Figure 14 is Figure 13 A-A sectional views.
Figure 15 is Figure 13 B direction views.
Figure 16 is the stereogram of moulding machine inlet manipulator.
Figure 17 is the structure chart of moulding machine outlet manipulator.
Figure 18 is Figure 17 A-A sectional views.
Figure 19 is the side view of moulding machine outlet manipulator.
Figure 20 is the stereogram of moulding machine outlet manipulator.
Figure 21 is sandbox mould assembling or unpacking conveyer chain structure chart.
Figure 22 is sandbox mould assembling or unpacking conveyer chain top view.
Figure 23 is Figure 21 A-A sectional views.
Figure 24 is vacuum core setter tool hand structure chart.
Figure 25 is vacuum core setter tool hand side view.
Figure 26 is vacuum core setter tool hand stereogram.
Figure 27 is mould assembling manipulator structure chart.
Figure 28 is mould assembling manipulator side view.
Figure 29 is mould assembling manipulator stereogram.
Figure 30 is sandbox transfer (reaching the standard grade) robot manipulator structure figure.
Figure 31 is sandbox transfer (reaching the standard grade) manipulator side view.
Figure 32 is sandbox transfer (reaching the standard grade) manipulator stereogram.
Figure 33 is the structure chart that sandbox stores chain.
Figure 34 is the top view that sandbox stores chain.
Figure 35 is Figure 33 A-A sectional views.
Figure 36 is the stereogram that sandbox stores chain.
Figure 37 is casting guide rail top view.
Figure 38 is casting guide rail side view.
Figure 39 is Figure 38 A portions enlarged drawing.
Figure 40 is Figure 39 B portions enlarged drawing.
Figure 41 is the stereogram of casting guide rail.
Figure 42 is the structure chart for cooling down mould bases.
Figure 43 is Figure 42 A-A sectional views.
Figure 44 is the side view for cooling down mould bases.
Figure 45 is the stereogram for cooling down mould bases.
Figure 46 is cooling mould bases inlet/outlet manipulator structure chart.
Figure 47 is cooling mould bases inlet/outlet manipulator top view.
Figure 48 is the partial top view for cooling down mould bases inlet/outlet manipulator.
Figure 49 is the side view for cooling down mould bases inlet/outlet manipulator.
Figure 50 is the stereogram for cooling down mould bases inlet/outlet manipulator.
Figure 51 is Figure 50 A portions enlarged drawing.
Figure 52 is the structure chart of conveyer chain.
Figure 53 is the top view of conveyer chain.
Figure 54 is Figure 52 A portions enlarged drawing.
Figure 55 is the stereogram of conveyer chain.
Figure 56 is mould storage rack structure chart.
Figure 57 is mould storage rack top view.
Figure 58 is mould storage rack side view.
Figure 59 is mould storage rack stereogram.
Figure 60 is mold changing robot manipulator structure figure.
Figure 61 is mold changing manipulator side view.
Figure 62 is mold changing manipulator stereogram.
Figure 63 is knock-out manipulator structure chart of unpacking.
Figure 64 is knock-out manipulator side view of unpacking.
Figure 65 is knock-out manipulator stereogram of unpacking.
Figure 66 is sandbox installation diagram.
Figure 67 is sandbox top view.
Figure 68 is sandbox side view.
Remove the enlarged drawing after shrouding in the A portions that Figure 69 is Figure 68.
Figure 70 is sandbox stereogram.
Figure 71 is that tide mould sand has case Foundry Production equipment installation diagram.
Embodiment
The utility model preferred embodiment is elaborated below in conjunction with the accompanying drawings.
As shown in Fig. 1-71, the full-automatic tide mould sand flask molding Foundry Production equipment of the present embodiment include box molding machine 1, Sandbox mould assembling conveyer chain 4, sandbox storage chain 9, casting guide rail 11, cooling mould bases 15, branch mailbox workbench 17, mould storage rack 18th, unpacking conveyer chain 21 etc., the inlet side of box molding machine 1 vertically connects conveyer chain 21 of unpacking, and its side also vertically connects mould Plate quick-changing mechanism, the inlet side of box molding machine 1 is provided with moulding machine inlet manipulator 2, and its offside is that outlet side is provided with and made Type machine outlet manipulator 3, this goes out box mouth side connection sandbox mould assembling conveyer chain 4, and the one side of sandbox mould assembling conveyer chain 4 is provided with very Empty core setter tool hand 5;The top of sandbox mould assembling conveyer chain 4 is provided with guide rail, and guide rail, which is rolled, coordinates mould assembling manipulator 6.Sandbox is closed Respectively be slidably matched on two groups of slide rails, slide rail sandbox transfer robot arm 7, sandbox are vertically connected on the outlet end of case conveyer chain 4 Reach the standard grade manipulator 8, the reach the standard grade end of manipulator of sandbox is provided with the inlet end of rectangular-shaped casting guide rail 11, casting guide rail 11 it is vertical Several longitudinal casting bogies 13 are rolled on, are laterally rolled with the horizontal casting bogie 12 of unification, in the longitudinal direction of casting guide rail 11 Both sides are respectively provided with a portable automatic casting machine 10.Two groups of sandbox storage chains 9 are installed on the longitudinal direction of casting guide rail 11 (towards sandbox Mould assembling conveyer chain 4) side, it is parallel with the longitudinal direction for guide rail 11 of casting that sandbox stores chain 9.The outlet end of casting guide rail 11 and cooling Top, which is provided with guide rail, guide rail to roll, between the inlet end of mould bases 15 coordinates cooling mould bases inlet manipulator 14.Cool down mould bases Top is provided with guide rail on the outside of 15 outlet end, and this guide rail cools down mould bases outlet manipulator 16 provided with portable, this guide rail Unpacking conveyer chain 21 is installed, provided with knock-out manipulator 20 of unpacking on conveyer chain 21 of unpacking under end.Give below in detail State.
22 points of sandbox is cope, drag box after unpacking, and cope is positioned over the cochain of unpacking conveyer chain 21, lower sand Case is placed on the lower chain of unpacking conveyer chain.Referring to Figure 21-23, conveyer chain 21 of unpacking has two groups of conveyer chains to descend conveyer chain, upload Chain is sent, concrete structure part includes short chain support 21-1, reducing motor 21-2, motor chain 21-3, chain 21-4, short chain Bracket 21-5, reel chain support 21-6, reel chain bracket 21-7, sprocket wheel 21-8, chain strip holder rail 21-9, carrier bar 21-10 etc., two The vertical parallel layings of short chain support 21-1, wherein reducing motor 21-2 is installed on a short chain support 21-1, this motor The affixed gear of output shaft, gear is connected by another gear 21-11 on motor chain 21-3 and its.Gear 21- 11 center is passed through and affixed power transmission shaft 21-12, and two bearing 21-13, the inner ring of two bearings are also connected with this power transmission shaft Through power transmission shaft, outer ring is put on the short chain support 21-1 of both sides respectively.The other end relative with two short chain support 21-1 Two bearings and another power transmission shaft through two bearings inner ring are also equipped with, the power transmission shaft at two ends is parallel and in same level Face, the outer ring of the end two bearings is placed on moulding frame, and moulding frame is supported in ground.It is each on the power transmission shaft of two ends to fix two It is driven respectively by chain 21-4 between sprocket wheel 21-8, two corresponding sprocket wheels of two ends.This two chain syn-chro-step is driven.This two chain Between be fixedly connected with many parallel and adjacent to leaving mutually carrier bar 21-10 at equal intervals.Along each fixation in the both sides in chain length direction Fixed installation chain strip holder rail 21-9, the two of chain strip holder rail 21-9 on several short chain bracket 21-5, short chain bracket 21-5 are installed The sprocket wheel at the close two ends in end, chain 21-4 is movably held on the corresponding chain strip holder rail 21-9 of homonymy.Said structure For the transmission chain structure being below, upper conveyer chain is in its top, both it is parallel and both structure it is similar, difference It is:The length of upper conveyer chain is less than lower conveyer chain, and the sandbox port of export of conveyer chain vertically maintains an equal level up and down;Reel chain support 21-6 Higher than short chain support 21-1, reel chain bracket 21-7 is also above short chain bracket 21-5.
Conveyer chain of unpacking drives power transmission shaft band movable sprocket to rotate by motor, passes through sprocket engagement with band ear chain assembling carrier bar Drag box is moved to pre- moulding station in drive.
The structure of mould assembling conveyer chain 4 and the structure of unpacking conveyer chain 21 are similar, but both structures are on the contrary, i.e. mould assembling is passed The sandbox entrance point of the upper conveyer chain and lower conveyer chain of chain is sent vertically to maintain an equal level.Conveyer chain 21 of unpacking is installed on box molding machine 1 At sandbox import, mould assembling conveyer chain 4 is installed on the sandbox exit of box molding machine 1.
Box molding machine 1 includes (Fig. 1-4) moulding frame 1-1, sand-blasting machine 1-3, moulding machine worktable 1-4 etc., moulding machine Frame 1-1 is in cube shape, and it is front, the back side to define its long side with the face where flash, and broadside is two sides with the face where flash, Face where long side and broadside is top surface, bottom surface, the direction of transfer of conveyer chain 21 of unpacking perpendicular to moulding frame 1-1 front, The back side, its sandbox port of export is stretched into moulding frame 1-1 through the back side, and the outer ring of its four bearing is placed in moulding frame 1-1's Front.
Moulding frame 1-1 reverse side also installs moulding machine mold changing drag hook 1-8, pattern carrier guide rail 1-9 and sandblasting The upper conveyer chain and highly equal, moulding machine of machine 1-3, two equidistant pattern carrier guide rail 1-9 parallel to unpacking conveyer chain 21 The centre position that drag hook 1-8 is in two pattern carrier guide rail 1-9 is changed the mold, it is parallel to pattern carrier guide rail 1-9 and highly equal.
The back side of the sand-blasting machine 1-3 sand jet outlet just to moulding frame 1-1, when sandbox is transferred to sandblasting station, its sandblasting Mouth is just to sandbox.
Moulding frame 1-1 (with the unpacking homonymy of conveyer chain 21) side is provided with moulding machine inlet manipulator 2, opposite side it Moulding machine outlet manipulator 3 is installed outside, the outer ring of the bearing of sandbox entrance point four of mould assembling conveyer chain 4 is placed in moulding frame 1- 1 side.
Moulding machine worktable 1-4 is installed within moulding frame 1-1.
Moulding machine inlet manipulator 2 (Figure 13-16) two groups of manipulators above and below identical are constituted, up and down two groups of manipulators point Conveyer chain up and down not with unpacking conveyer chain is corresponding, to capture the sandbox being on conveyer chain up and down respectively.Moulding machine inlet Manipulator 2 includes hoist cylinder 2-11, traversing oil cylinder 2-1, back-moving spring 2-9, grapple 2-13 etc., and hoist cylinder 2-11 is installed on Moulding frame 1-1 top, its motion bar extends and is fixedly connected with upper lifting frame 2-14 down, and upper lifting frame 2-14 is from outside The inner that face slidingtype stretches into guide pillar 2-2, two guide pillar 2-2 is fixedly connected with a connecting plate 2-15, and connecting plate 2-15 another side is fixed Connect square grapple support 2-6.Upper lifting frame 2-14 is also equipped with traversing oil cylinder 2-1, and the motion bar of traversing oil cylinder, which is fixed, to be connected Grapple cylinder 2-4 shell is connected to, grapple cylinder 2-4 is installed on connecting plate 2-15 medial surface, and its movable end is movably passed through It is connected after connecting plate and the grapple bracket lip being affixed with connecting plate with trapezoidal slide block component 2-7 afterbody (broadside).Trapezoidal slide block group Part 2-7 is arranged by two pieces of same sizes and the isosceles trapezoid sliding block of shape and is formed by fixedly connecting by connecting rod in the same direction, and two is trapezoidal Two waist edges of sliding block all form rolling groove, and rolling groove is built into bearing 2-8 outer ring and bearing is rolled cooperation with it, bearing Inner ring is connected with push rod 2-5 one end, and push rod slidably passes through two guide lugs 2-16, and its other end is rotated by rotating shaft 2-10 Coordinate grapple 2-13 upper end, grapple is installed on the corresponding side of grapple support by another rotating shaft 2-18, and its lower end is in straight Angle is hook-shaped.Leave spacing between two guide lugs of homonymy, and be cased with back-moving spring 2-9 outside the push rod of spacing section, spring it is interior End peaks at the outer wall of push rod, and outer end peaks at the guide lugs in outside.Under four guide lugs in same trapezoidal slide block both sides Fagging 2-17 is all fixed in portion, and the two ends of fagging are individually fixed in two sides of grapple support.The structure of two-stage manipulator up and down Identical, upper lifting frame is respectively connected with two sides of lower lifting frame by vertical side plate, and one is vertically fixedly connected with side plate Vertical guide rod 2-3, guide rod 2-3 and guide rail 2-12 are vertically slidable to be coordinated, and line slideway 2-12 is installed on moulding frame 1-1 Two sides.
Manipulator on biside plate by carrying out linkage from top to bottom up and down, and hoist cylinder 2-11 drives moulding machine inlet manipulator It can move up and down.Two manipulators correspond to its corresponding station and capture drag box up and down.Moulding machine inlet manipulator both sides are equipped with Line slideway and guide rod are housed in sliding block and guide groove, moulding frame.When upper drag box by unpack conveyer chain be moved to pre-manufactured During type station, general who has surrendered's moulding machine inlet manipulator is moved to crawl position under hoist cylinder, and connector-equipped manipulator cylinder is pushed away Go out the trapezoidal slide block component 2-7 forward direction movements with chute, front and rear sliding block is linked because being connected using connecting rod, by sliding block chute The interior bearing 2-8 being connected with push rod 2-5 pushes both sides to, compresses back-moving spring, and grapple is rotated before push rod 2-5 drives, perpendicular type Grapple turns to horizontal level and hooked on the inside of sandbox boss.At the same time, grapple rotates and also hooks the sandbox after rear slider drives On the inside of boss.After hand grip moves to horizontal level hoist cylinder it is up retract drive above and below manipulator pick up above and below sand Case is risen, and horizontally disposed two traversing oil cylinder band guide pillar 2-2 is ejected simultaneously, and manipulator is pushed into moulding machine together with upper drag box Pre- moulding station, inlet manipulator hoist cylinder declines, and cope is placed on the pattern carrier equipped with template 1-4-4 by manipulator On 1-4-5, drag box is placed on lower die-sleeve 1-4-14.Now, manipulator cylinder resets, and cylinder retracts drive trapezoidal slide block component Retreat movement.The back-moving spring release of compression moves the push rod with bearing to manipulator center, meanwhile, push rod drives grapple Rotate, the motion of perpendicular type grapple resets to be separated with sandbox.At the same time, grapple is moved and resetted and and sandbox after rear push-rod drives Separation.Hoist cylinder is retracted above and below up drive manipulator and risen after hand grip moves to reset, the horizontal stroke of horizontal positioned Manipulator is returned to initial position and prepares to take casing working next time by the band guide pillar reset of shifting oil cylinder.
Referring to Fig. 9-12, moulding machine worktable 1-4 include the moulding oil cylinder 1-4-8 with guide pillar, shifting formwork push pedal 1-4-15, on Lower moulding die sleeve 1-4-11,1-4-14, pattern carrier 1-4-5 and consolidation oil cylinder 1-4-1,1-4-7 etc., moulding frame 1- up and down There is transposition oil cylinder 1-4-9 1 bottom by a mounting seat fixing assembling, and the end of its active segment is fixedly connected with a bottom plate 1-4- 16, be also fixedly connected with two parallel shape guide rods on bottom plate, two guide rods are parallel with the active segment for the oil cylinder that replaces and three be in it is same Plane, two guide rods are in the both sides of transposition oil cylinder, and two guide rods slidably pass through mounting seat.The bottom of moulding frame is also equipped with Two parallel dovetail groove guide rail 1-4-10, two guide rails are parallel with two guide rods.Bottom plate 1-4-16 two sides are snug fit at The guide rail 1-4-10 of both sides.On bottom plate 1-4-16 the lower template parallel to horizontal plane is fixed by four hollow column 1-4-18 Cope plate bracket in parallel is fixedly connected with by column 1-4-13 four thin again on bracket 1-4-17, lower template bracket 1-4-5, the middle part of cope plate bracket can pass through lower moulding die sleeve and drag box.Moulding oil cylinder 1-4-8 is also equipped with bottom plate, is made The active segment of type oil cylinder upward, and its end be fixedly connected on backform push pedal 1-4-15, backform push pedal be provided with lower die-sleeve 1-4- The uniform microseism moving contact of transverse and longitudinal on 14, lower consolidation plate 1-4-6 built in lower die-sleeve, lower consolidation plate.It is further fixed under backform push pedal Four guide pillar 1-4-19, pass through lower template bracket 1-4-17 to this four guide pillar slide downward formulas.Also installed under backform push pedal There are four lower consolidation oil cylinder 1-4-7, the active segment of lower consolidation oil cylinder upward and can be contradicted down through its top after lower template bracket Consolidation plate.Template 1-4-4 is housed, the surface of the template is just to Upper Die-sleeve 1-4-11, upper mould on cope plate bracket 1-4-5 Set is fixed on the top plate of moulding frame, and Upper Die-sleeve is built-in to tighten solid plate 1-4-3, tightens the uniform microseism moving contact 1- of transverse and longitudinal on solid plate 4-2.With installing consolidation oil cylinder 1-4-1 at the moulding frame directly over Upper Die-sleeve, on this active segment of consolidation oil cylinder down and Its end is fixedly connected with tightening solid plate.
Cope plate bracket 1-4-5 upper surface both sides are also equipped with two parallel mold changing guide rail 1-4-12, two mold changings Guide rail is corresponding with pattern carrier guide rail 1-9.
Moulding machine work bench for modeling has preliminary station and moulding station, and moulding machine worktable bottom in moulding frame with being equipped with Dovetail groove guide rail, promotes moulding board in preliminary station by the transposition oil cylinder 1-4-9 on moulding machine underframe plate and makes Switch between type station.After upper drag box is placed on moulding machine worktable, transposition oil cylinder pushing moulding machine worktable and up and down sand Case is moved to moulding station from preliminary station.Moulding machine worktable bottom moulding cylinder ejector promotes shifting formwork push pedal up, shifting formwork Push pedal is up together with lower moulding die sleeve placed thereon and drag box to pass through pattern carrier, withstands template and cope continues It is up until cope connects closure, now template, up and down upper drag box, moulding with being fixed on the Upper Die-sleeve of moulding machine top of support Die sleeve one moulding entirety of formation, upper moulding die sleeve ring shaped slot is connected with upper blast nozzle, lower moulding die sleeve ring shaped slot and lower spray Sand mouth is connected, and just can carry out sandblasting operation.
Penetrating sand machine 1-3 includes penetrating sand machine housing (housing is formed by fixedly connecting by upper casing 1-3-1 and lower casing 1-3-9), meter sand Amount roller 1-3-2, penetrate sand mouthful 1-3-4, left swing plate 1-3-12, right wobble plate 1-3-13, compressed air mouthful 1-3-10 etc., lower casing it is same Sha Kou is penetrated in side with two respectively provided with about two parallel sand jet outlet 1-3-4, opposite side provided with two compressed airs mouthful 1-3-10 It is corresponding.With setting two pieces of wobble plates i.e. left swing plate 1-3-12, right wobble plate 1-3-13, two in the lower casing at the fair place in base for above penetrating sand mouthful Wobble plate it is vertically arranged but can turn to it is horizontal and by housing up and down knockout passageway break.Two wobble plates are respectively fixedly connected with one turn Axle, rotating shaft is pivotally positioned at lower case side wall by bearing, and the outer end of rotating shaft is stretched out outside lower casing, wherein the affixed tooth of a rotating shaft Take turns 1-3-8, another affixed linkage gear 1-3-7 of rotating shaft, gear 1-3-8 engages with linkage gear 1-3-7, gear 1-3-8 also with Rack 1-3-6 is engaged, and rack is vertically arranged and fixes ear 1-3-14 located laterals in the outer wall of lower casing by two, between the two vertically Movable to coordinate, the upper end of rack is connected with turnover panel air cylinder 1-3-5 active segment lower end, and turnover panel air cylinder is fixed on upper casing outer wall.
Meter sand amount roller 1-3-2 is installed, the two ends of meter sand amount drum central axis are pivotally positioned respectively within upper casing In the two side of upper casing, one end of central shaft is interlocked by reductor 1-3-11 and meter sand amount motor 1-3-3 motor shaft.
Penetrating sand machine drives meter sand amount roller to rotate by the meter sand amount motor 1-3-3 of side, quantitative according to Foundry quartz sand amount Tide mould sand is delivered in sand-blasting machine.When the use sand rated capacity needed for the tide mould sand of penetrating sand machine bottom reaches lower mould, side The turnover panel air cylinder 1-3-5 reset strap carry-over bars 1-3-6 ejected is up, and rack rotates counterclockwise meshed gears 1-3-8, with The connected left swing plate of gear shaft is also rotated counterclockwise;Meanwhile, the linkage gear 1-3-7 engaged with gear is rotated clockwise, with connection The connected right wobble plate of movable gear shaft is also rotated clockwise therewith, two pieces of wobble plates is moved 90 degree to horizontal level, by penetrating sand machine shell The upper and lower cavity of body is separated.Now, meter sand amount roller is rotated further, and tide mould sand falls in two pieces of wobble plates.Tide in two wobble plates When sand conveying reaches modeling rated capacity, sand-blasting machine meter sand amount motor is stopped, and now the compression of penetrating sand machine behind is empty Gas port 1-3-10, which is opened, to be penetrated from above and below Sha Kou by tide mould sand and is blown into corresponding moulding die sleeve up and down into upper drag box.Penetrate sand complete After finishing loose tide mould sand is filled with upper drag box.Then, it is fixed on the upper consolidation oil cylinder of moulding frame top and is fixed on The lower consolidation cylinder efficient of work bench for modeling bottom, upper consolidation oil cylinder pushing tightens solid plate 1-4-3 and pushed the tide in cope Sand uniform compaction presses that tide mould sand in drag box is uniform under lower consolidation oil cylinder pushing to the predetermined degree of packing on consolidation plate 1-4-6 It is densified to the predetermined degree of packing.Penetrate sand molding process to finish, moulding oil cylinder declines reset strap moving platen, upper drag box, lower die-sleeve one Rise and decline, template and cope fall on pattern carrier and drag box, lower die-sleeve are down to moulding initial position through pattern carrier, Consolidation oil cylinder is retracted, resetted simultaneously up and down.
Moulding machine outlet manipulator 3 (Figure 17-20) includes the mechanical hand cradle 3-12 of square outlet, traversing oil cylinder 3-10, grapple Cylinder 3-7 and trapezoidal slide block component 3-4, back-moving spring 3-2, push rod 3-6, moulding machine outlet manipulator is two groups above and below identical Manipulator is constituted, and up and down conveyer chain of two groups of manipulators respectively with mould assembling conveyer chain is corresponding up and down, to capture respectively in upper Sandbox on lower conveyer chain.Moulding machine outlet machinery hand includes hoist cylinder 3-11, traversing oil cylinder 3-10, back-moving spring 3-2, short Grapple 3-14, long grapple 3-15 etc., hoist cylinder 3-11 is installed on framework 3-12 top, its motion bar extend down and with it is upper Lifting frame 3-17 is fixedly connected, and upper lifting frame stretches into guide pillar 3-9 from lateral surface slidingtype, and the inner of two guide pillars is fixedly connected with a company Plate 3-18, the another side of connecting plate is fixedly connected with square grapple support 3-5.Upper lifting frame is also equipped with traversing oil cylinder 3-10, The motion bar of traversing oil cylinder is fixedly connected on grapple cylinder 3-7 shell, and grapple cylinder is installed on the medial surface of connecting plate, its activity End movably passes through afterbody (broadside) phase with trapezoidal slide block component 3-4 after connecting plate and the grapple bracket lip being affixed with connecting plate Even.Trapezoidal slide block component by two pieces of same sizes and the isosceles trapezoid sliding block of shape in the same direction arrangement and be fixedly connected by connecting rod and Into two waist edges of two trapezoidal slide blocks all form rolling groove, and rolling groove is built into the outer ring of bearing and bearing 3-3 is rolled with it and match somebody with somebody Close, the inner ring of bearing is connected with push rod 3-6 one end, push rod slidably passes through two guide lugs 3-19, and its other end is by turning Axle 3-1 is rotatably assorted short grapple 3-14 upper end, and short grapple is installed on the corresponding side of grapple support by another rotating shaft 3-20 Face, its lower end is at right angles hook-shaped.Left between two guide lugs of homonymy and be cased with back-moving spring outside spacing, and the push rod of spacing section 3-2, the inner of spring peaks at the outer wall of push rod, and outer end peaks at the guide lugs in outside.In same trapezoidal slide block both sides Fagging 3-21 is all fixed in the bottom of four guide lugs, and the two ends of fagging are individually fixed in two sides of grapple support.Two-stage up and down The structure of manipulator is identical, and difference is that lower grapple 3-15 is long grapple.Two sides of upper lifting frame and lower lifting frame are each Connected by vertical side plate, a vertical guide rod 3-8 is vertically fixedly connected with side plate, guide rod is erected with guide rail 3-13 To being slidably matched, line slideway is installed on the mechanical hand cradle 3-12 of outlet two sides.
Outlet manipulator both sides are fixed in same side panel and linked up and down, up and down its corresponding corresponding work of two manipulators The upper drag box of position crawl.Moulding machine outlet manipulator both sides are equipped with sliding block and guide groove, frame equipped with manipulator guide rail and led To bar, hoist cylinder drives moulding machine outlet manipulator to move up and down.After moulding, which terminates upper drag box, is down to initial position, The traversing oil cylinder band guide pillar of horizontal positioned, which is moved, is moved to moulding machine outlet manipulator above sandbox, and hoist cylinder, which declines, to be driven Manipulator is down to crawl position up and down.Manipulator is released the trapezoidal slide block group with chute built with the manipulator cylinder of joint Part forward direction is mobile, and front and rear sliding block is connected with connecting rod to be linked, and pushes the bearing being connected in front-slider chute with push rod to both sides, Compress back-moving spring, grapple is rotated before push rod drives, perpendicular type grapple turns to horizontal level and hooked on the inside of sandbox boss.Together When, grapple, which is rotated, after rear slider drives hooks on the inside of sandbox boss.Hoist cylinder after hand grip moves to horizontal level It is up retract drive above and below manipulator pick up drag box rise, horizontal positioned traversing oil cylinder band guide pillar reset manipulator is moved Move initial position, then, the upper drag box on manipulator move to mould assembling conveyer chain (Figure 21-23) conveyer chain up and down it On.The upper drag box of the subordinate general who has surrendered of hoist cylinder driving mechanical is placed on mould assembling conveyer chain at the top of outlet manipulator.Mechanical luck Cylinder resets, and cylinder retracts drive trapezoidal slide block component and retreats movement.Compression back-moving spring release by the push rod with bearing to Manipulator center is moved, meanwhile, push rod drives grapple to rotate, and the motion of perpendicular type grapple resets and separated with sandbox.Similarly, connect after Grapple motion resets and separated with sandbox simultaneously after bar drives.Hoist cylinder retracts up after manipulator finger moves to reset Manipulator is raised up to initial position above and below drive.Now, transposition oil cylinder pushing moulding machine working table movement to preliminary station prepares Inlet next time.
Template quick-changing mechanism include pattern carrier guide rail 1-9, moulding machine mold changing drag hook 1-8, mold changing manipulator (Figure 60- 62), mould storage shelf 18 (Figure 56-59) etc., mold changing manipulator 19 includes mechanical hand cradle 19-7, hoist cylinder 19-1, rolling 19-5, manipulator finger lifting oil cylinder 19-6 etc. are taken turns, vertically four guide pillar 19-2, guide pillar are fixedly connected with mechanical hand cradle 19-7 Movably pass through equipped with four corresponding guide pin bushing 19-3 on the bottom plate 19-4 parallel with mechanical hand cradle, bottom plate upwards, Guide pillar movably passes through guide pin bushing.Bottom plate has a four rolling 19-5, and four rollers are in both sides, and the rollers of both sides is towards phase Together, four rollers are put on rack rail with rolling.Bottom plate is also fixedly connected with dolly mobile cylinder 19-11, and this cylinder is fixed In in frame, under the drive of the cylinder, four rollers are moved along the guide rail of frame.Hoist cylinder is also installed with bottom plate 19-1, the active segment of hoist cylinder is passed down through after bottom plate to be fixedly linked with lifting oil cylinder 19-6 shell, and lifting oil cylinder is installed On mechanical hand cradle 19-7, the active segment of lifting oil cylinder is passed down through after mechanical hand cradle to be connected with flake joint 19-10, flake The lower end of joint passes through middle lifting shaft 19-9, and the two ends of middle lifting shaft are matched with the guide lugs 19-12 of both sides with sliding up and down formula, Guide lugs are fixed on the both sides of mechanical hand cradle and form vertical guide groove.Grapple 19-8 has a both sides, both sides shape in obtuse angle, its In, the one end on one side is rotatably assorted in one end of middle lifting shaft, and vertically downwards, its end is in hook-shaped for another side.Grapple totally four, Four grapples are relative two-by-two, and the grapple of both sides is symmetrically laid centered on middle lifting shaft, and the crook of lower end is towards offside.Homonymy It is connected between two grapples by fulcrum 19-13, pole 19-14 is fixed at the two ends of fulcrum, and four poles are fixed on the four of mechanical hand cradle 7 Under angle.
When needing to change template, moulding machine working table movement to preliminary station, pattern carrier grapple moves to bracket drawing In hook and slot, the mold changing drag hook cylinder action in moulding frame is now fixed on, by template, pattern carrier with bracket drag hook in straight line Positive movement on guide rail, template, pattern carrier leave working table movement and change the mold station to moulding machine.Subsequent dolly mobile cylinder 19-11 work drives roller motion robot cart is moved on guide rail directly over the pattern carrier of mold changing station.Machinery Hand hoist cylinder, which declines, makes manipulator finger move to crawl position, and now grapple lifting cylinder action is driven on lifting shaft 19-9 Rise, grapple turns to horizontal level and hooked on the inside of template boss.Subsequent hoist cylinder retracts reset and rises manipulator and template To operational height, mold changing drag hook cylinder reset strap dynamic model board bracket, which is retracted, reserves mold changing space.Robot cart mobile cylinder work Make to drive mold changing manipulator and template to move to above drag mode frame 18-4, manipulator hoist cylinder is ejected again is placed on template On drag mode frame.Subsequent grapple lifting cylinder ejector makes flake joint drive lifting shaft to decline, and it is convex that template is left in grapple rotation reset Platform, then manipulator is risen to operational height and leaves template by hoist cylinder reset at the top of manipulator.Change the mold robot cart movement Cylinder operation driving mechanical hand is moved back to directly over moulding machine mold changing station.
Mould storage shelf (Figure 56-59) includes mould bases 18-3, support mould bases 18-4, moving-mold mechanism, motor ball screw Mechanism etc., mould bases 18-3 is in cuboid framework shape, and a support is fixed in its long side with the two sides where flash along middle part is vertically each Towards both sides vertically each uniform a plurality of horizontal angle steel between bar 18-17, two struts.Face where mould bases broadside and flash is vertically The laterally opposed angle steel at uniform a plurality of horizontal angle steel, this both sides angle steel and middle part should be to have four angle steel in same level. The upper plane of each angle steel is fitted with ball row 18-15, with smooth moving die plate.Mould bases top surface is provided with lifting in the middle part of side Motor 18-1, the motor shaft of lifting motor passes down through shaft coupling and interlocked with ball screw 18-2, and ball screw is pivotally filled In one side (long side and face where broadside) vertical medium position of mould bases, ball screw is with horizontal support mould bases seat board 18-5's Middle part is coordinated by screw thread to be promoted, and the vertical guide 18-18 on support mould bases seat board 18-5 two ends and two flash of mould bases is slided Coordinate.The lateral surface of support mould bases seat board transversely lays two guide rails, and two guide rails are slidably matched with support mould bases 18-4, on support mould bases Template is placed, is removed therefrom by mold changing manipulator 19.The lateral surface of support mould bases seat board is also equipped with traversing oil cylinder 18-9, horizontal Move oil cylinder laterally to lay, the end of its active segment is fixedly connected with support mould bases.
The also affixed synchronizing wheel 18-7 of lifting motor 18-1 motor shaft.Another side (long side and the broadside place of mould bases Face) vertical middle part pivotally assembled at another ball screw 18-20, the affixed another synchronizing wheel in upper end of screw mandrel, two synchronizing wheels Interlocked in same level and between the two by timing belt 18-6.The middle part screw thread of this screw mandrel and shifting formwork seat board 18-13 coordinates Promote, vertical shifting formwork guide rail 18-14 is slidably matched on the two ends of shifting formwork seat board and the flash of homonymy two of mould bases.Outside shifting formwork seat board Two guide rail 18-12 are vertically fixed in side, the two ends for the air cylinder fixed plate 18-11 that is slidably matched on this two guide rail, air cylinder fixed plate Two shifting formwork cylinder 18-8 of upper installation, the affixed T-bar 18-16 in active segment end of shifting formwork cylinder, T-bar passes through shifting formwork seat board and shifting Die holder plate is provided with vertical guide hole so that T-bar makees elevating movement.The other end of T-bar is in T-shaped, for draw ring.Two T-shaped Bar is respectively at the both sides angle steel area of space relative with middle part angle steel, and it can be extended at support mould bases (when support mould bases is in it During relative position).It is also equipped with lift cylinder 18-10 on shifting formwork seat board 18-13, the active segment of lift cylinder is upward and its end It is fixed in air cylinder fixed plate, to drive its fine motion up and down.
When change the mold oil cylinder and mold changing manipulator reset after, be fixed at the top of mould bases motor work, synchronized band 18-6 and Two ball screw 18-2,18-20 synchronous axial systems before and after synchronizing wheel 18-7 drives.Hold in the palm mould bases seat board 18-5 and shifting formwork seat board 18-3 Bottom is equipped with screw rodb base and guide rail slide block, ball screw drive subiculum mould bases and shifting formwork frame done on line slideway rise, Declining ganged movement, (if setting case position is in another file, support mould bases moves vertically to solid behind the case position with setting case bit parallel layer Drag mode frame and template are drawn to setting case position by the traversing cylinder efficient being scheduled on drag mode stand plate).Template is sent to and set Case position entrance, be now fixed on the lift cylinder 18-10 ejections on shifting formwork seat board by air cylinder fixed plate 18-11 and shifting formwork cylinder 18-8 liftings operational height (line slideway is housed on shifting formwork seat board, air cylinder fixed plate and shifting formwork cylinder can be with lift cylinder above and below Motion), the corresponding shifting formwork cylinder ejector in case position shifts the T-bar 18-16 of cylinder termination above template onto, now, lifting air Cylinder, which declines, to be resetted to fall T-bar in the T-slot of template, is resetted and is drawn in template in the case position set with exhaust hood, completes Deposit mould action.The lifting motor at the top of mould bases is subsequently fastened to work on taking for asking mould bases and shifting formwork frame to be moved to set (if setting case position is in another file, support mould bases is fixed on support after moving vertically to the case position with setting case bit parallel layer for die worker position Traversing cylinder efficient on mould bases seat board will ask mould bases to be drawn to setting case position), the template T deposited always due to T-bar Lengthwise movement in type groove, now template is pushed into by the corresponding shifting formwork cylinder ejector T-bar in case position holds in the palm in mould bases, is fixed on shifting formwork T-bar is lifted operational height by the lift cylinder ejection on seat board, and the corresponding shifting formwork cylinder in case position, which resets, retracts T-bar, Lift cylinder resets drops to elemental height by T-bar.Subsequent mould bases lifting motor work makes support mould bases and template move to moulding The mold changing station of template storage shelf, mold changing robot cart cylinder operation driving mechanical hand dolly is moved to directly over template, machine Hoist cylinder, which declines, at the top of tool hand makes manipulator finger move to crawl position, and now grapple lifting oil cylinder, which resets, makes flake joint Lifting shaft is driven to move up, grapple turns to horizontal level and hooked on the inside of template boss.Subsequent top hoist cylinder retracts reset will Manipulator and template are raised to operational height, and robot cart cylinder operation drives mold changing manipulator and template to move to template support Directly over frame, now change the mold grapple cylinder and stretch out, hoist cylinder is ejected again at the top of manipulator is placed on pattern carrier by template On, subsequent grapple lifting cylinder ejector makes flake joint drive lifting shaft to move down, and grapple rotates reset and leaves template boss, then Manipulator is risen to operational height and leaves template by oil cylinder reset at the top of manipulator.It is subsequently fastened to the mold changing grapple in moulding frame Cylinder resets, and template, pattern carrier move to moulding machine worktable with bracket drag hook on line slideway, completes to change template.
Cope is placed on mould assembling conveyer chain (Figure 21-23) cochain after moulding, and drag box is placed on mould assembling conveyer chain Lower chain.The structure of mould assembling conveyer chain is identical with the structure of unpacking conveyer chain 21, and mould assembling conveyer chain drives chain by motor driving connecting shaft Wheel is rotated, and band ear chain assembling carrier bar drives upper drag box to be moved to core setter position by sprocket engagement.
Core setter tool hand (Figure 24-26) includes support feet 5-10, lift cylinder 5-2, transverse cylinder 5-3, lifting guide sleeve Cylinder 5-1, traversing pilot sleeve 5-4, vacuum pan rotary cylinder 5-5, vacuum pan 5-8 etc., the built-in liters of support feet 5-10 in fixed plate Sending down abnormally ascending cylinder 5-2.The hollow cylinder of support feet, the affixed square plate in its bottom, its outer wall affixed several piece vertical between square plate adds Strong plate.The up and down formula of external wall of upper portion of support feet coordinates lifting pilot sleeve 5-1, lifting pilot sleeve to be passed through by two sections Flange is formed by fixedly connecting.The active segment of lift cylinder is extended upwardly into lifting pilot sleeve, and by a connecting plate 5-11 with rising Drop pilot sleeve inwall is fixedly connected.The upper end of lifting pilot sleeve is fixedly connected with the traversing pilot sleeve 5- of horizontal direction installation 4, the traversing built-in transverse cylinder 5-3 of pilot sleeve 5-4, the active segment direction of transverse cylinder extends and its end is with guide rod 5-12's Inwall is fixedly connected, and guide rod is stretched into traversing pilot sleeve 5-4, movable between the two to coordinate.The outer end of guide rod is fixedly connected Fixed board 5-6, fixed plate 5-6 are in each at the positive triangular shape that stands upside down, the triangle of its lateral surface install between a synchronizing wheel 5-9, three synchronizing wheels Interlocked by timing belt 5-7.Wherein, the synchronizing wheel being below and vacuum pan 5-8 are coaxially connected, and it can adsorb inner core A.Place A wherein synchronizing wheel in top is driven by vacuum pan rotary cylinder 5-5 and rotated, and cylinder 5-5 is installed on fixed plate 5-6.Work as fortune Move to station, cylinder 5-5 is rotated, it drives vacuum pan 5-8 to overturn 180 degree, now, inner core A by synchronizing wheel and timing belt Down, vacuum pan can be released in sandbox.
Preprepared core is placed on vacuum core setter tool hand vacuum pan by moulder, and external vacuum equipment passes through sky Heart axle will be pumped into negative pressure inside vacuum pan, and the core being well placed firmly is adsorbed on vacuum pan.Vacuum pan rotary cylinder work band Dynamic active synchronization wheel is rotated, and the vacuum disc spins 180 degree of driven synchronizing wheel is will be equipped with by toothed belt transmission, now by vacuum pan The core of absorption is vertically downward.Vacuum core setter tool hand is fixed on the hoist cylinder ejection in the vertical pillars sleeve on ground, machine Tool hand it is vertical it is up in place, the transverse cylinder in horizontal bush is stretched out under the effect of cage guiding mechanism, and vacuum cup is stretched into Reach the surface of drag box.Hoist cylinder, which declines, to be resetted, and vacuum cup, which is moved down, is put into core in drag box, core and lower sand The good die cavity of moulding matches in case, and now external vacuum equipment gives vacuum pan internal positive pressure, vacuum pan release by hollow shaft Core, hoist cylinder ejects move up manipulator again, and the transverse cylinder in horizontal bush is multiple under the effect of cage guiding mechanism Position, 180 ° of now vacuum pan revolution, which resets, completes entirely lower core process.Drag box after lower core is with cope in mould assembling conveyer chain On proceed on pre- mould assembling station immediately below mould assembling manipulator, cope waits mould assembling robot work.
Mould assembling manipulator (Figure 27-29) include the mechanical hand cradle 6-6 of mould assembling, hoist cylinder 6-1, dolly Shift cylinder 6-13, Grapple 6-8, push rod cylinder 6-10 that side crawl cylinder 6-7 is promoted, mechanical hand cradle 6-6 is by abacus and four cycle side plate structures Into vertical on its top plate to be fixedly connected with four guide pillar 6-2, guide pillar is upwards movably through parallel with mechanical hand cradle top plate Bottom plate 6-4, equipped with four corresponding guide pin bushing 6-3 on bottom plate, guide pillar movably passes through guide pin bushing.Bottom plate has four Individual roller 6-5, four rollers are in both sides, and the rollers of both sides is towards identical, and four rollers are put on rack rail with rolling.Bottom Plate is also fixedly connected with dolly Shift cylinder 6-13, and this oil cylinder is fixed in frame, under the drive of the cylinder, and four rollers are along frame Guide rail movement.Hoist cylinder 6-1 is also installed with bottom plate, the active segment of hoist cylinder is passed down through after bottom plate and machine The upper surface of tool hand cradle 6-6 top plates is fixedly connected.Wherein, two parallel axis of guide 6- are installed between mechanical hand cradle two relative side 9, be respectively slidably matched on two axis of guides two grapple 6-8, and grapple lower end is at right angles hook-shaped, the hook of two grapples on the same axis of guide Shape portion is towards offside.It is not at the same axis of guide but is fixedly connected with connecting plate between two grapples of homonymy, this connecting plate and homonymy Crawl cylinder 6-7 active segment is fixedly connected, and two crawl cylinder 6-7 are installed on the outer wall of the relative biside plate of mechanical hand cradle.Machine Fix a push rod support 6-12, push rod support on each with respect to wall outside side plate of the another two of tool hand cradle is provided with push rod cylinder 6- 10, the active segment of push rod cylinder be push rod 6-11 down, it movably passes push rod support.
When cope proceeds to pre- mould assembling station, manipulator is dropped to sandbox and grabbed by the action of mould assembling manipulator hoist cylinder Fetch bit is put, and now handgrip cylinder operation in side moves the grapple in guide pillar to center, in perpendicular type grapple horizontal movement insertion In sandbox boss.Mould assembling manipulator hoist cylinder resets rises to operational height by manipulator and cope.Now it is fixed on dragon Dolly Shift cylinder driving mechanical hand on door frame and cope advance a station, and now drag box moves on a work Position, cope is reached directly over drag box, and cope is put on drag box by the ejection of mould assembling manipulator hoist cylinder, while sandbox Lock pin is depressed in locking cylinder action, and guiding and locking effect are played in the latch hook block of the guide pillar insertion cope of drag box.
Sandbox is made up of cope 22-1, drag box 22-2, and upper drag box is provided with latch hook block mechanism, passes through locking between the two And unpack respectively be engaged.Two opposite flanks of upper drag box are provided with symmetrical latch hook block mechanism, another the two of upper drag box Individual opposite flank forms boss (cope, drag box have boss).
Latch hook block mechanism includes latch hook guide pad 22-4, guide pillar 22-5, locking pin 22-6, latch segment 22-7, spring 22-8 Deng guide pillar 22-5 is fixed on drag box, and it is set upward.Latch hook guide pad 22-4 is fixed on cope, and it forms two sides and connected Logical vertical pilot hole a, wherein pilot hole i.e. guide pillar 22-5 corresponding with guide pillar 22-5 can movably stretch into this from below to up Pilot hole.Another pilot hole inserts up and down formula latch segment 22-7, loads between the bottom surface of the bottom of latch segment and the pilot hole Spring 22-8, and the affixed stop screw 22-9 in bottom of latch segment, stop screw lower end movably passes the bottom surface of pilot hole And outside latch hook guide pad.Horizontal guide hole is formed in the two side of two pilot hole connectivity parts of latch hook guide pad, this two horizontal stroke To locking pin 22-6 is inserted between guide hole, locking pin 22-6 can move horizontally along this two guide hole.Guide pillar 22-5 top is towards locking Block side takes the form of inclined plane, and place forms a recess under the inclined-plane, and this recess is also towards latch segment side, and it is horizontal with locking pin The profile of placement is adapted.One recess is also formed at latch segment 22-7 top, and this recess is towards guide pillar side, and it is horizontal with locking pin It is adapted to the profile of placement and it down forms an inclined plane.The outer cover envelope at vertical guide hole is opened up in latch hook guide pad Plate 22-3.
During locking, push rod 6-11 ejections are promoted pressing spring under latch segment 22-7 by mould assembling manipulator push rod cylinder 6-10 work 22-8, when guide pillar inserts latch hook guide pad 22-4, conical surface extruding in guide pillar top makes the traversing entrance latch segments of locking pin 22-6 In deep-slotted chip breaker, when guide pillar is continued into up to groove and tangent locking cotter way, mould assembling manipulator push rod cylinder, which resets, makes push rod Move up, now spring release promotes latch segment up, locking pin resilience is caught in guide pillar groove carries out spacing to guide pillar.Unpack When, knock-out manipulator of unpacking slings sandbox, the unpacking cylinder 20-17 work of side, piston rod ejection by push rod 20-19 it is vertical under Latch segment is pressed, latch segment compression spring, latch segment side deep-slotted chip breaker declines operational height, knock-out manipulator of now unpacking is lifted Locking pin is pressurized in traversing entrance deep-slotted chip breaker during sandbox, the guide pillar for being fixed on drag box and the latch hook block point for being fixed on cope From upper drag box separation, now spring drive latch segment resets.
Upper drag box turns into a casting entirety after locking, and crawl cylinder in mould assembling manipulator side is resetted in guide pillar Handgrip promoted to both sides, cope boss is left in perpendicular type grapple horizontal movement, then mould assembling manipulator hoist cylinder reset Manipulator is risen and separated with sandbox, the dolly Shift cylinder being fixed on portal frame drives trolley mechanical arm to return to pre- mould fitter Position.Now, the sandbox after mould assembling proceeds on transfer station on mould assembling conveyer chain.
The good sandbox of moulding is delivered to sandbox storage chain (figure by sandbox transfer robot arm (Figure 30-32) from mould assembling conveyer chain 33-36), sandbox transfer robot arm includes transfer robot arm frame 7-10, hoist cylinder 7-6, movable motor 7-5, crawl cylinder 7- 9th, grapple 7-11 etc., mechanical hand cradle 7-10 is made up of abacus with four cycle side plates, and vertically four are fixedly connected with its top plate Guide pillar 7-3, guide pillar is movably passed through on the bottom plate 7-7 parallel with mechanical hand cradle top plate, bottom plate equipped with four phases upwards Corresponding guide pin bushing 7-4, guide pillar movably passes through guide pin bushing.Bottom plate has four guide wheel 7-1, and four guide idler is in both sides, two The guide wheel of side is towards identical, and four guide idler is put on rack rail with rolling.By connecting shaft 7-13 phases between two guide wheels of opposite side Even, wherein affixed synchronizing wheel 7-8 on a connecting shaft.Bottom plate lower surface is also fixedly connected with movable motor 7-5, the output shaft of movable motor Interlocked by timing belt 7-2 and synchronizing wheel 7-8.Four guide idler is moved along the guide rail of frame.Lifting is also installed with bottom plate Oil cylinder 7-6, the upper surface that the active segment of hoist cylinder is passed down through after bottom plate with mechanical hand cradle top plate is fixedly connected.Wherein, machine The two grapple 7-11 that are respectively slidably matched on two parallel axis of guide 7-12, two axis of guides are installed between tool hand cradle two relative side, Grapple lower end is at right angles hook-shaped, and the crooks of two grapples on the same axis of guide is towards offside.It is not at the same axis of guide but position A connecting plate is fixedly connected between two grapples of homonymy, this connecting plate is fixedly connected with the crawl cylinder 7-9 of homonymy active segment, and two grab Cylinder is taken to be installed on the outer wall of the relative biside plate of mechanical hand cradle.
When cope proceeds to transfer station, sandbox transfer robot arm dolly drives synchronizing wheel 7-8 to turn in movable motor Dynamic, timing belt drives driven synchronizing wheel to rotate, and being moved with the guide wheel 7-1 that driven synchronizing wheel is coaxially connected on guide rail makes manipulator Moving of car is to transfer station.Manipulator is dropped to sandbox crawl position by hoist cylinder at the top of sandbox transfer robot arm, now Side crawl cylinder ejector promotes the grapple in guide pillar to center, in perpendicular type grapple horizontal movement insertion sandbox convex platform. Hoist cylinder resets at the top of sandbox transfer robot arm is raised to operational height by manipulator and sandbox.Then sandbox transfer robot arm Sandbox is moved to above sandbox storage chain by dolly under movable motor drive.Hoist cylinder is acted sand again at the top of manipulator Case be put in sandbox storage chain on, crawl cylinder reset the grapple in guide pillar is promoted to both sides, the horizontal movement of perpendicular type grapple from Sandbox boss is opened, manipulator is lifted to elemental height and separated with sandbox by then manipulator hoist cylinder reset, and moving of car is returned The standby next sandbox transfer of level.
Sandbox storage chain (Figure 33-36) is placed in parallel by two mutually isostructural A chains, B chains and constituted, every storage chain tool There are 19 case positions to put 18 sandboxes, transfer work of No. 1 station in sandbox transfer robot arm guide rail direction with mould assembling conveyer chain Position is corresponding, and No. 2 stations are corresponding in the station trolley of reaching the standard grade that sandbox is reached the standard grade in manipulator guide rail direction with guide rail of casting.It is each Sandbox storage chain includes chain stay 9-1, reducing motor 9-6, motor chain 9-7, chain 9-3, sprocket wheel 9-2, chain strip holder rail 9- 5th, chain bracket 9-4 etc., four chain stay 9-1 are divided into both sides laying, the vertical parallel laying of two chain stays of homonymy, wherein one Reducing motor 9-6 is installed on chain stay, the affixed gear of output shaft of reducing motor, gear by motor chain 9-7 with Another gear drive connection on it, the center of the gear passes through and affixed power transmission shaft 9-8, is also connected with this power transmission shaft Two bearings, the inner ring of two bearings passes through power transmission shaft, and outer ring is put on two chain stays of homonymy respectively.Two chains of opposite side Rotationally coordinate another power transmission shaft 9-9 on support also by bearing, two power transmission shafts are parallel and in same level.It is same to pass The two ends of moving axis are each to fix a sprocket wheel 9-2, is driven respectively by chain 9-3 between two corresponding sprocket wheels of both sides.This two Chain syn-chro-step is driven.Respectively it is fixedly mounted on several chain bracket 9-4, chain bracket and is fixedly mounted along the both sides in chain length direction Chain strip holder rail 9-5, the two ends of chain strip holder rail are close to the sprocket wheel of both sides, and chain is movably held on the corresponding chain strip holder of homonymy On rail.
Sandbox stores chain and drives power transmission shaft band movable sprocket to rotate by motor, and chain drives sandbox movement by sprocket engagement. When the transferred machinery of sandbox is manually placed at sandbox storage A chains, motor work drives chain that sandbox advances case position, next Individual sandbox continues to store chain from sandbox mould assembling chain tra nsfer to sandbox, goes round and begins again until whole piece storage chain is occupied and turned after 18 sandboxes Move manipulator to put sandbox on B chains, now sandbox is transferred on casting bogie by A chains cope by manipulator of reaching the standard grade.
Sandbox reach the standard grade manipulator 8 structure it is identical with sandbox transfer robot arm, its also include transfer robot arm frame, lifting oil Cylinder, movable motor, crawl cylinder, grapple etc., referring to the structure and figure of above-mentioned sandbox transfer robot arm.But both residing works Position is different.Sandbox starts casting when reaching the standard grade, and the reach the standard grade movable motor of manipulator top plate bottom side of sandbox drives synchronizing wheel to rotate, synchronous Band drives driven synchronizing wheel to rotate, and the guide wheel assembly being coaxially connected with driven synchronizing wheel is moved on guide rail transports robot cart Move station of reaching the standard grade.Sandbox reach the standard grade manipulator hoist cylinder ejection manipulator is dropped into sandbox crawl position, now, grab sideways Cylinder ejector is taken to promote the grapple in guide pillar to center, in perpendicular type grapple horizontal movement insertion sandbox convex platform.On sandbox Hoist cylinder resets at the top of line manipulator rises to operational height by manipulator and sandbox.Then sandbox is reached the standard grade robot cart row Walk motor driving mechanical hand and sandbox is moved to above longitudinal casting bogie.Manipulator hoist cylinder is ejected again is put in sandbox On longitudinal casting bogie, crawl cylinder, which resets, promotes the grapple in guide pillar to both sides, and sand is left in perpendicular type grapple horizontal movement Manipulator is lifted to elemental height and separated with sandbox by case boss, then hoist cylinder reset, and dolly, which resets, prepares next sandbox Reach the standard grade.
Casting circulation guide rail mechanism (Figure 37-41) include cross slide way 11-2, longitudinal rail 11-6, horizontal dolly 11-4, Casting bogie 11-3, dolly promote oil cylinder 11-5, dolly damping oil cylinder 11-1 etc., the isometric cross slide way 11-2 in both sides, both sides Isometric longitudinal rail 11-6 surrounds one rectangular-shaped, and longitudinal rail is higher than cross slide way, each cross slide way include two it is equal Capable guide rail, each longitudinal rail includes two parallel guide rails.Multiple casting that are slidably matched on longitudinal rail 11-6 are small Be slidably matched horizontal dolly 11-4 on car 11-3, cross slide way 11-2, and two guide rails are provided with horizontal dolly 11-4, when its fortune When moving to both sides extreme position, the guide rail on horizontal dolly is corresponding with longitudinal rail connected, and now, the casting on longitudinal rail is small Car can be moved on horizontal vehicle guide, and the casting bogie on horizontal vehicle guide can be also moved on longitudinal rail.Two indulge It is each outside the end of direction guiding rail that an a promotion oil cylinder 11-5 and damping oil cylinder 11-1 is installed, promote oil cylinder, the activity of damping oil cylinder Duan Douzheng is to casting bogie, when reaching predetermined station, and promoting oil cylinder to give a thrust makes permutation dolly one station of advance, resistance Buddhist nun's oil cylinder, which gives one cushion effect, stops dolly.Two promote oil cylinder to be in two oblique offsides, and it is oblique that two damping oil cylinders are also at two Offside.Trolley walking motor 11-7 is installed, down, it is connected with gear to the output shaft of this motor on the bottom plate of horizontal dolly 11-9, the gear is engaged with a rack 11-8, and rack is fixedly installed on cross slide way underframe along its length, rack and transverse direction The direction of motion of dolly is consistent.
When sandbox reach the standard grade manipulator sandbox is put in longitudinal casting bogie after, left side transverse direction casting bogie bottom carriage walking Motor 11-7 work band moving gears 11-9 is rotated, and gear pinion rack 11-8 drives horizontal casting bogie and the casting bogie of top Transversely guide rail is moved, and is reached left side after nominal position and is promoted cylinder ejector that the longitudinal casting bogie of permutation is translated into a station, Now longitudinal casting bogie of the rightmost side is just moved on the horizontal casting bogie in right side.Damping oil cylinder plays buffering and positioning is made With.Then the horizontal casting bogie bottom movable motor in left and right works simultaneously drives the horizontal casting bogie of two framves and the rightmost side longitudinally to pour Casting dolly is moved to cross slide way opposite side, and right side promotes cylinder efficient that the longitudinal casting bogie of permutation is translated into a station, this When the leftmost side longitudinal casting bogie be just moved on the horizontal casting bogie in left side, complete one and move case circulation.With one One sandbox is transferred on casting bogie from sandbox storage chains by manipulator, is started after two row longitudinal rails occupy 36 casees sandboxes Casting operation.
Portable automatic casting machine 10 is realized using prior art, as using the skill disclosed in 201210418947.5 Art, it includes automatic casting machine and casting machine guide rail two-part structure, and two groups of casting machine guide rails are distributed in casting guide rail both sides, from Dynamic casting motor spindle is equipped with guide wheel assembly, two interleaved operations on guide rail of the casting machine equipped with 0.5T molten iron.Automatic casting machine Including casting frame, sprue cup, customization nodularization bag, nodularization bag bracket, lifting roller devices etc., when two casting machines are moved to When on No. 1 position sandbox casting gate, the motor work being fixed in casting frame drives lifting roller disk to rotate, the steel on roller disk Rope pulls nodularization bag bracket to drive customization nodularization bag rotation by the roll wheel assembly on portal frame, and now molten iron is from customization nodularization bag Flow into sprue cup and enter the good sandbox of moulding, when molten iron quantitatively reaches sandbox casting set amount installed in the weight of casting frame Amount induction installation triggering motor is stopped, and the movable motor work for being subsequently fastened to casting motor spindle drives casting machine to be moved to Next case position, so circulation, after the completion of two casting machines are respectively cast in order, movable motor work drives casting machine to return to Initial position, waits circulation next time.
Cooling mould frame mechanism (Figure 42-45) includes cooling mould bases frame 15-1, cooling mould bases inlet manipulator 14, cools down and remove Dirt system (including suspended hood 15-3, cooling blower 15-6), conveyer chain 15-4, cooling mould bases outlet manipulator 16 etc., cool down mould Frame frame 15-1 is barricaded as by square steel, is had three layers altogether, and every layer has the biography that horizontal direction is fitted with 4 inlet positions, each case position Chain 15-4 is sent, and every conveyer chain can all put 9 sandboxes.Closed by side plate the front and rear sides of cooling mould bases frame.Cool down mould Frame inlet manipulator 14 is installed on cooling mould bases frame 15-1 left side inlet mouthful, and cooling blower 15-6 is installed on cooling mould bases Suspended hood 15-3 is installed, cooling blower 15-6 air-out is passed through cold at the top of frame 15-1 outside, cooling mould bases frame 15-1 But within mould bases frame, its wind being passed through is on conveyer chain 15-3 upwardly through conveyer chain 15-4, suspended hood 15-3.Cooling Mould bases outlet manipulator 16 is installed on cooling mould bases frame 15-1 outlet mouthful.The waste gas that sandbox is produced in cooling procedure is through inhaling Fan housing is siphoned away, by being focused on after airduct into air cleaning facility.
Cooling down mould bases inlet manipulator (Figure 46-51) includes cart base plate 14-9, postnotum 14-13, and bottom plate 14-9 is in side Shape, its middle part forms a rectangular aperture.Install and movable motor is installed on a seat board 14-1, the seat board in bottom plate 14-9 upper surface 14-2, the output shaft of movable motor is interlocked by timing belt 14-3 and synchronizing wheel 14-4, and timing belt passes through bottom plate 14- vertically downwards 9.Synchronizing wheel 14-4 middle part passes through connecting shaft 14-32, interlocks between the two.The two ends of this connecting shaft are respectively and fixedly connected with a guide wheel 14-10, this Two guide wheels be at two jiaos of bottom plate under position.The two ends band of connecting shaft is pivotally positioned under bottom plate 14-9 by support plate Surface.Two guide wheels also are provided with two jiaos of the middle part of bottom plate and opposite side, two guide wheels with group are interlocked by connecting shaft, should Connecting shaft is pivotally positioned at the lower surface of bottom plate also by support plate, and six guide wheels are towards identical, and each guide wheel is put on cold with rolling But on mould bases frame 15-1 corresponding guide rail.Movable motor 14-2, which drives guide wheel to rotate, on bottom plate makes manipulator in cooling mould It is for linear motion in frame frame.The upper surface of bottom plate is provided with two parallel line slideway 14-11, and two line slideways are slided Coordinate and correspond to below slide plate 14-5, slide plate at rectangular aperture.A support plate is formed on the broadside of bottom plate, one is installed on the support plate Horizontal traversing oil cylinder 14-8, the affixed slide plate 14-5 in active segment end of this oil cylinder edge, it drives slide plate slides.
Slide plate 14-5 is also provided with rectangular opening, and postnotum 14-13 vertically movably passes through this rectangular opening.Pacify slide plate upper surface Equipped with seat board 14-7, lifting motor 14-23, the output shaft affixed gear 14-22 of lifting motor are installed, this gear is with erecting on seat board Engaged to the rack 14-21 for being fixed on postnotum one side.The both sides of seat board are also equipped with relative optical axis guide wheel 14-19, with This is corresponding, and the both sides edge of postnotum is each to fix an optical axis 14-20, and optical axis coordinates with corresponding optical axis guide wheel activity. The bottom of postnotum is folded over 90 degree towards opposite side (opposite side relative with installing rack side), and this folding part is provided with hoist cylinder 14-6, down, and the affixed support 14-14 in its end is also fixedly connected with two vertical guide pillars on support to the active segment of oil cylinder 14-12, guide pillar movably passes through the lower folding part of back back plate upwards.Two relative supporting plates are fixed at the back side of seat board, each One pair roller 14-18 is installed in supporting plate, vertically laid up and down with pair roller, and cooperation is rolled with the back side of postnotum.Support 14-14 is also equipped with moving case oil cylinder 14-17, and the active segment of traversing oil cylinder is vertically fixedly connected on link 14-33 middle part, even Connect frame two ends it is each it is vertical be fixedly connected with an axis of guide 14-16, the axis of guide is movably passed through on support 14-14, support and installed There are two bushing 14-15, the axis of guide movably passes through corresponding bushing simultaneously.The link 14-33 bottom side of being fixedly connected Manipulator cylinder 14-24 is installed on shape grapple support 14-25, grapple support, its movable end is with trapezoidal slide block component 14-30's Afterbody (broadside) is connected, and trapezoidal slide block component is arranged and by even in the same direction by two pieces of same sizes and the isosceles trapezoid sliding block of shape Bar is formed by fixedly connecting, and two waist edges of two trapezoidal slide blocks all form rolling groove, and rolling groove is built into bearing 14-29 outer ring and made Bearing rolls cooperation with it, and the inner ring of bearing is connected with push rod 14-27 one end, and push rod slidably passes through two guide lugs, its The other end is rotatably assorted grapple 14-31 upper end by rotating shaft 14-26, and grapple is installed on grapple support by another rotating shaft Corresponding side, its lower end is at right angles hook-shaped.Leave and be cased with outside spacing, and the push rod of spacing section between two guide lugs of homonymy Back-moving spring 14-28, the inner of spring peaks at the outer wall of push rod, and outer end peaks at the guide lugs in outside.In same trapezoidal Fagging is all fixed in the bottom of four guide lugs of sliding block both sides, and the two ends of fagging are individually fixed in two sides of grapple support.
After sandbox casting is finished, cooling mould bases inlet manipulator is moved to corresponding sandbox on guide rail and reached the standard grade station. The lifting motor 14-23 work being fixed on cross traveling trolley bottom plate drives pinion rotation, and engagement is fixed on the rack on postnotum 14-21 drives postnotum to move down, and the optical axis 14-20 that postnotum both sides are fixed 14-19 on the guide wheel of cross traveling trolley are slided It is dynamic to reduce friction.After postnotum drops to nominal position, the hoist cylinder 14-6 being fixed on postnotum is ejected manipulator Drop to sandbox crawl position.Connector-equipped manipulator cylinder 14-24 is released the trapezoidal slide block component 14-30 with chute Forward direction is mobile, and front and rear sliding block is connected with connecting rod to be linked, and the bearing 14-29 being connected in sliding block chute with push rod 14-27 is pushed away To both sides, compress back-moving spring 14-28, grapple is rotated before push rod drives, perpendicular type grapple turns to horizontal level and hooks sand On the inside of case boss.Grapple, which is rotated, after similarly rear slider drives hooks on the inside of sandbox boss.When hand grip moves to horizontal position Postpone hoist cylinder and reset and together lift manipulator and sandbox, with hoist cylinder reset lifting motor work by manipulator and Sandbox is lifted to the inlet layer position set, and movable motor driving mechanical hand and sandbox are moved to the inlet position set, then Traversing oil cylinder 14-8, which resets, drives sandbox dolly to be moved toward box mouth side, the shifting case oil cylinder with axis of guide 14-16 in mechanical hand cradle 14-17 ejections are by above the conveyer chain in manipulator and sandbox feeding cooling mould bases, and sandbox is placed on transmission by lifting motor work On chain.Manipulator cylinder resets, and cylinder retracts drive trapezoidal slide block component and retreats movement.The back-moving spring release of compression will be carried The push rod of bearing is moved to manipulator center, while push rod drives grapple to rotate, and the motion of perpendicular type grapple resets to be separated with sandbox. Grapple motion resets and separated with sandbox simultaneously after similarly back link drives.Lifting motor work after hand grip, which is moved, to be resetted Manipulator is exited cooling mould bases by the reset of the shifting case oil cylinder with guide pillar for making to raise manipulator in operational height, mechanical hand cradle, Traversing oil cylinder retracts manipulator, now completes a crawl circulation machinery hand and waits next sandbox restocking.
Conveyer chain 15-4 mechanisms (Figure 52-55) include swing arm oil cylinder 15-4-5, ratchet 15-4-6, ratchet and grab 15-4-7, spine Wheel disc 15-4-8, sprocket wheel 15-4-2, chain 15-4-4 etc., two ratchet chain support 15-4-3 are parallel to be laid, ratchet chain support Two ends, which are respectively perpendicular to fix to be provided with a short support, short support on bearing block 15-4-1, bearing block, installs bearing, in same A connecting shaft 15-4-9, each affixed sprocket wheel 15-4-2 in two ends of each connecting shaft, in same ratchet chain are assembled between the two bearings at end It is driven between two sprocket wheels on support by chain 15-4-4.One end of wherein one ratchet chain support is vertically fixedly mounted one and stood Bar 15-4-10, this vertical rod is hinged swing arm oil cylinder 15-4-5 one end.It is rotatably assorted a ratchet cover plate with one end of this homonymy connecting shaft The one side of 15-4-8, and affixed ratchet 15-4-6, the ratchet cover plate and ratchet is affixed, and the external tooth of ratchet is arranged along clockwise direction. The outer ring of the ratchet cover plate along the circumferential direction uniform three lug, the active segment of swing arm oil cylinder is hinged with a ratchet cover plate 15-4-8 lug, Another two lug respectively one ratchet pawl 15-4-7 of connection, ratchet pawl direction counter clockwise direction, and it is corresponding with the external tooth of thorn wheel, i.e.,: When the ratchet cover plate is rotated counterclockwise, the external tooth of ratchet pawl and ratchet does not produce conflict power, therefore, ratchet not concomitant rotation;Work as spine When wheel disc is rotated clockwise, the external tooth of ratchet pawl and ratchet offsets, and ratchet pawl promotes ratchet synchronous axial system, and then makes connecting shaft same Step is rotated.
When sandbox is placed on ratchet conveyer chain one end by cooling mould bases inlet manipulator, swing arm cylinder efficient drives the ratchet cover plate 15-4-8 mechanisms are rotated forward, and the sprocket wheel being connected with coaxial ratchet drives chain movement, and sandbox moves a case position, rear-swing arm oil Cylinder resets;The ratchet cover plate is rotated backward while ratchet, which grabs reverse slided on the gear teeth of 15-4-7, does not act power to ratchet, as above One sandbox cyclic shift of the completion.When moving case action, next sandbox is transported to inlet position by longitudinal casting bogie circulation, The sandbox that cooling mould bases manipulator has one by one cast 36 is transported to after cooling mould bases same layer end of reaching the standard grade successively.
It is identical with the structure for cooling down mould bases inlet manipulator 14 to cool down mould bases outlet manipulator 16, but both symmetrically install It is inlet side and outlet side in cooling down the mechanical both sides of mould bases.After 90 minutes cool down, cooling mould bases outlet manipulator is being led Corresponding offline station is moved on rail, the lifting motor work drive motor pinion rotation on cross traveling trolley bottom plate is fixed on, The rack drives postnotum system being fixed on postnotum is engaged to move up, and the optical axis that postnotum both sides are fixed is traversing small Slided on the guide wheel of car and reduce friction.After postnotum rises to nominal position, the hoist cylinder being fixed on postnotum resets Sandbox crawl position is arrived into manipulator lifting, then traversing oil cylinder resets driving mechanical hand and moved toward box mouth side, in mechanical hand cradle The case cylinder ejector that moves with the axis of guide manipulator is sent into above the conveyer chain in cooling mould bases, manipulator cylinder is released band Have that the trapezoidal slide block component forward direction of chute is mobile, front and rear sliding block is connected with connecting rod to be linked, by sliding block chute with push rod phase Bearing even pushes both sides to, compresses back-moving spring, and grapple is rotated before push rod drives, and perpendicular type grapple turns to horizontal level hook Firmly on the inside of sandbox boss.Grapple, which is rotated, after similarly rear slider drives hooks on the inside of sandbox boss.When grapple moves to horizontal level Lifting motor work afterwards together lifts manipulator and sandbox, and the shifting case oil cylinder with the axis of guide in mechanical hand cradle is resetted machinery Hand and sandbox remove cooling mould bases, and the lifting motor work being subsequently fastened on cross traveling trolley drives pinion rotation, and engagement is fixed Rack drives postnotum system on postnotum is moved down, and the optical axis that postnotum both sides are fixed is in the guide wheel of traversing seat board Upper slide reduces friction.After postnotum drops to nominal position, the hoist cylinder being fixed on postnotum is ejected manipulator Drop to setting height with sandbox, movable motor, which drives guide wheel to rotate, makes robot movement to branch mailbox workbench surface, lifting Sandbox is placed on branch mailbox workbench by motor work, and subsequent manipulator cylinder resets, and cylinder is retracted after drive trapezoidal slide block component Retire dynamic.The back-moving spring release of compression moves the push rod with bearing to manipulator center, while push rod drives grapple to turn Dynamic, the motion of perpendicular type grapple resets to be separated with sandbox.Grapple motion resets and separated with sandbox simultaneously after similarly back link drives. Manipulator is raised operational height by lifting motor work after grapple moves to reset, and movable motor drives after lift cylinder resets Robot movement to initial position prepares next outlet circulation.
The mechanism that unpacks includes unpack workbench and unpacking knock-out manipulator (Figure 63-65).The mechanical hand of knock-out of unpacking includes machine Tool hand cradle 20-9, hoist cylinder 20-1, movable motor 20-15, crawl cylinder 20-10, grapple 20-11 etc., mechanical hand cradle is by side Shape top plate and four cycle side plates are constituted, and are vertically fixedly connected with four guide pillar 20-2 on its top plate, guide pillar is movably passed through upwards Equipped with four corresponding guide pin bushing 20-3 on the bottom plate 20-4 parallel with mechanical hand cradle top plate, bottom plate, guide pillar is movably Through guide pin bushing.Bottom plate has a four rolling 20-5, and four rollers are in both sides, and the rollers of both sides is towards identical, four rollers rolling It is put on rack rail dynamic formula.It is connected between two rollers of opposite side by connecting shaft, wherein affixed synchronizing wheel 20- on a connecting shaft 14.Bottom plate lower surface is also fixedly connected with movable motor 20-15, and the output shaft of movable motor passes through timing belt 20-6 and synchronizing wheel Interlock.Four rollers are moved along rack rail.Also be installed with hoist cylinder 20-1 on bottom plate, the active segment of hoist cylinder to Under through being fixedly connected with the knock-out oil cylinder 20-16 of mechanical hand cradle cover top surface after bottom plate, the active segment of knock-out oil cylinder is downward Movably through vertical affixed knock-out push pedal 20-13 after mechanical hand cradle top plate, also affixed four knock-outs are led on knock-out push pedal Post 20-7, knock-out guide pillar is upwards movably through mechanical hand cradle top plate, and mechanical hand cradle top is provided with corresponding knock-out guide pin bushing 20-8, knock-out guide pillar movably passes through knock-out guide pin bushing.Wherein, two parallel guiding are installed between mechanical hand cradle two relative side Respectively be slidably matched two grapple 20-11 on axle 20-12, two axis of guides, and grapple lower end is at right angles hook-shaped, and two on the same axis of guide The crook of grapple is towards offside.It is not at the same axis of guide but is fixedly connected with a connecting plate between two grapples of homonymy, this company Plate is fixedly connected with the crawl cylinder 20-10 of homonymy active segment, and two crawl cylinders are installed on the relative biside plate of mechanical hand cradle Outer wall.Each fix of the another two opposite sides plate of mechanical hand cradle installs the cylinder 20- that unpacks on a push rod support 20-18, push rod support 17, unpacking cylinder stretches out movable push rod 20-19 down.
When the cooled mould bases outlet manipulator of the sandbox cooled down is placed on branch mailbox workbench, knock-out manipulator top of unpacking The movable motor work of plate bottom, which drives guide wheel to rotate, makes robot movement to sandbox surface, and hoist cylinder, which is released, makes manipulator Drop to crawl height, now capture cylinder ejector and promote the grapple in guide pillar to center, the horizontal movement of perpendicular type grapple is inserted Enter in sandbox boss.Then unpacking knock-out manipulator hoist cylinder resets is raised to operational height by manipulator and sandbox, walks Motor work makes manipulator and sandbox move to discharge station.Now, knock-out cylinder ejector acts on knock-out push pedal 20-13 declines In sandbox sand mold plane, because inner wall of sand box has demoulding gradient, tide mould sand and the workpiece top of shaping is set to drop through branch mailbox The feed opening of workbench falls on a moving belt, and knock-out oil cylinder, which resets, makes knock-out push pedal rise back to elemental height.Then walking is electric Machine work makes manipulator and empty sandbox be moved to directly over unpacking conveyer chain, and knock-out manipulator hoist cylinder of unpacking is ejected to the limit Empty sandbox is put in chain under unpacking conveyer chain behind position.Then unpacking cylinder ejector vertically extrudes latch segment, latch segment compression bullet Spring, latch segment side deep-slotted chip breaker declines operational height, and knock-out manipulator hoist cylinder of unpacking rises locking pin when lifting cope It is squeezed in traversing entrance deep-slotted chip breaker, the guide pillar for being fixed on drag box is separated with the latch hook block for being fixed on cope, upper drag box Separation completes action of unpacking.Movable motor work makes manipulator and cope move forward a station, and drag box is being opened Manipulator and sandbox are declined operational height and are put in unpacking biography by one station of case conveyer chain synchronizing moving, subsequent hoist cylinder ejection Chain cochain is sent, cylinder reset is now captured and promotes the grapple in guide pillar to both sides, sand is left in perpendicular type grapple horizontal movement Manipulator is lifted to elemental height and separated with sandbox by case boss, knock-out manipulator hoist cylinder reset of then unpacking, gas of unpacking Cylinder, which resets, completes a unpacking knock-out circulation.The upper drag box cleared up continues to reach the standard grade on unpacking conveyer chain to be made next time Type.
It will be appreciated by those of ordinary skill in the art that above example is intended merely to illustrate the utility model, and not make To limit of the present utility model, as long as in the range of the utility model, change, deformation to above example will all fall Protection domain of the present utility model.

Claims (10)

1. a kind of tide mould sand has case Foundry Production equipment, it is characterized in that including box molding machine (1), sandbox mould assembling conveyer chain (4), Sandbox storage chain (9), casting guide rail (11), cooling mould bases (15), branch mailbox workbench (17), conveyer chain (21) of unpacking, have case to make The inlet side of type machine (1) is corresponding with the outlet end of unpacking conveyer chain (21), and the inlet side of box molding machine is provided with movable type Moulding machine inlet manipulator (2), the outlet side of box molding machine is provided with portable moulding machine outlet manipulator (3), has case to make The outlet side of type machine is corresponding with the inlet end of sandbox mould assembling conveyer chain (4), and movement is provided with above sandbox mould assembling conveyer chain (4) Formula mould assembling manipulator (6);Be provided with the outside of the outlet end of sandbox mould assembling conveyer chain (4) portable sandbox transfer robot arm (7) with And portable sandbox is reached the standard grade manipulator (8), sandbox transfer robot arm (7) and sandbox reach the standard grade manipulator (8) motion track it is equal OK, and sandbox transfer robot arm (7) end and sandbox storage chain (9) inlet end are corresponding, sandbox is reached the standard grade manipulator (8) end and square The inlet end of shape casting guide rail (11) is corresponding, is rolled on the longitudinal rail of casting guide rail (11) and coordinates several longitudinal direction casting small Rolled on car (13), cross slide way and coordinate horizontal casting bogie (12);Respectively it is provided with and pours in the both sides of casting guide rail (11) longitudinal direction Casting machine (10);Sandbox storage chain is installed between the end and casting guide rail (11) longitudinal direction wherein side of sandbox mould assembling conveyer chain (4) (9), sandbox storage chain (9) is parallel with the longitudinal direction of casting guide rail (11);The outlet end of casting guide rail (11) and cooling mould bases (15) portable cooling mould bases inlet manipulator (14) is installed, the outlet side of cooling mould bases (15) is provided with shifting between inlet side Correspond to branch mailbox below dynamic formula cooling mould bases outlet manipulator (16), the movement locus end of cooling mould bases outlet manipulator (16) Workbench (17), branch mailbox workbench (17) is corresponding with the inlet end of unpacking conveyer chain (21), and branch mailbox workbench (17) is with unpacking Portable unpacking knock-out manipulator (20) is also equipped with above conveyer chain (21).
2. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:Unpacking conveyer chain (21) or mould assembling are passed Chain (4) is sent to descend chain, cochain including two groups of conveyer chains.
3. tide mould sand as claimed in claim 2 has case Foundry Production equipment, it is characterized in that:Conveyer chain (21) of unpacking includes short chain Bar support (21-1), reducing motor (21-2), motor chain (21-3), chain (21-4), short chain bracket (21-5), reel chain Support (21-6), reel chain bracket (21-7), sprocket wheel (21-8), chain strip holder rail (21-9), carrier bar (21-10), two short chains The vertical parallel laying of support (21-1), wherein reducing motor (21-2) is installed on a short chain support (21-1), reducing motor The affixed first gear of output shaft, the first gear is passed by motor chain (21-3) with the second gear (21-11) in top Dynamic connection, the center of second gear (21-11) is passed through and an affixed power transmission shaft (21-12), and this power transmission shaft passes through two bearings (21-13) is put on the short chain support (21-1) of both sides;The relative other end moulding frame with two short chain supports (21-1) Another power transmission shaft is shelved by two bearings, the power transmission shaft at two ends is parallel and in same level;It is each solid on the power transmission shaft of two ends It is driven, is fixedly connected between two chains by chain (21-4) respectively between fixed two sprocket wheels (21-8), two corresponding sprocket wheels of two ends Many parallel and adjacent to leaving mutually carrier bar (21-10) at equal intervals;Respectively it is fixedly mounted along the both sides in chain length direction several Chain strip holder rail (21-9), the two of chain strip holder rail (21-9) are fixedly mounted on short chain bracket (21-5), short chain bracket (21-5) The sprocket wheel at the close two ends in end, chain (21-4) is movably held on the corresponding chain strip holder rail (21-9) of homonymy;It is above-mentioned Structure is lower chain structure, and cochain is in the top of lower chain, and both are parallel and both structures are identical, but cochain length be less than under The length of chain, and the sandbox port of export of upper chain and the lower chain vertically maintains an equal level;Reel chain support (21-6) is higher than short chain support (21- 1), reel chain bracket (21-7) is also above short chain bracket;
Or, mould assembling conveyer chain includes short chain support, reducing motor, motor chain, chain, short chain bracket, reel chain branch Frame, reel chain bracket, sprocket wheel, chain strip holder rail, carrier bar, the vertical parallel laying of two short chain supports, wherein a short chain support Upper installation reducing motor, affixed 3rd gear of output shaft of reducing motor, the 3rd gear is by motor chain with being in top The 4th gear drive connection, the center of the 4th gear passed through and an affixed power transmission shaft, and this power transmission shaft is put on by two bearings On the short chain support of both sides;The other end moulding frame relative with two short chain supports shelves another transmission by two bearings Axle, the power transmission shaft at two ends is parallel and in same level;It is each on the power transmission shaft of two ends to fix two sprocket wheels, two ends it is corresponding two It is driven respectively by chain between sprocket wheel, many is fixedly connected between two chains parallel and adjacent to leaving mutually carrier bar at equal intervals; Fixed installation chain strip holder rail, chain on several short chain brackets, short chain bracket is respectively fixedly mounted along the both sides in chain length direction The two ends of strip holder rail are close to the sprocket wheel at two ends, and chain is movably held on the corresponding chain strip holder rail of homonymy;Above-mentioned knot Structure is lower chain structure, and cochain is in the top of lower chain, and both are parallel and both structures are identical, but the length of cochain is less than lower chain Length, and the sandbox entrance point of upper chain and the lower chain vertically maintains an equal level;Reel chain support is higher than short chain support, reel chain bracket Higher than short chain bracket.
4. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:The sandbox mould assembling conveyer chain (4) One side vacuum core setter tool hand (5) is installed.
5. tide mould sand as claimed in claim 4 has case Foundry Production equipment, it is characterized in that:Described core setter tool hand includes branch It is spike (5-10), lift cylinder (5-2), transverse cylinder (5-3), lifting pilot sleeve (5-1), traversing pilot sleeve (5-4), solid Vacuum pan rotary cylinder (5-5), vacuum pan (5-8) in fixed board, support feet (5-10) built-in lift cylinder (5-2), support feet is in Interior empty cylinder, the up and down formula of external wall of upper portion of support feet coordinates lifting pilot sleeve (5-1), the active segment of lift cylinder Extend upwardly into lifting pilot sleeve, and be fixedly connected by a connecting plate (5-11) with lifting pilot sleeve inwall;Lifting is oriented to The upper end of sleeve is fixedly connected with the traversing pilot sleeve (5-4) of horizontal direction installation, the traversing built-in traversing gas of pilot sleeve (5-4) Cylinder (5-3), the active segment direction of transverse cylinder extends and its end is fixedly connected with the inwall of guide rod (5-12), and guide rod stretches into horizontal stroke Move in pilot sleeve (5-4), it is movable between the two to coordinate;The outer end of guide rod is fixedly connected with fixed plate, and fixed plate is in handstand positive three Each install is interlocked between a synchronizing wheel, three synchronizing wheels by timing belt at horn shape, the triangle of its lateral surface;It is one of synchronous Wheel with vacuum pan (5-8) is coaxial is connected;One of synchronizing wheel is driven by vacuum pan rotary cylinder and rotated, vacuum disc spins Cylinder is installed on fixed plate.
6. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:The mechanical hand of described mould assembling includes closing The grapple that punch-out equipment tool hand cradle (6-6), hoist cylinder (6-1), dolly Shift cylinder (6-13), side crawl cylinder (6-7) are promoted (6-8), push rod cylinder (6-10), mechanical hand cradle (6-6) is made up of abacus with four cycle side plates, vertical fixed company on top plate Guide pillar (6-2) is connect, guide pillar movably passes through the bottom plate (6-4) parallel with mechanical hand cradle top plate upwards;Bottom plate has Roller (6-5), roller is put on rack rail with rolling;Bottom plate is also fixedly connected with dolly Shift cylinder (6-13), this gas Cylinder is fixed in frame;Hoist cylinder (6-1) is also installed with bottom plate, the active segment of hoist cylinder is passed down through bottom plate The upper surface with mechanical hand cradle (6-6) top plate is fixedly connected afterwards;Wherein, installed between mechanical hand cradle two relative side two it is parallel Respectively be slidably matched two grapples (6-8) on the axis of guide (6-9), two axis of guides, and grapple lower end is at right angles hook-shaped, on the same axis of guide Two grapples crook towards offside;It is not at the same axis of guide but is fixedly connected with connecting plate between two grapples of homonymy, this Connecting plate is fixedly connected with the active segment of the crawl cylinder (6-7) of homonymy, and it is relative that two crawl cylinders (6-7) are installed on mechanical hand cradle The outer wall of biside plate;The another two of mechanical hand cradle is each with respect to wall outside side plate to fix on a push rod support (6-12), push rod support Push rod cylinder (6-10) is installed, the active segment of push rod cylinder is that push rod (6-11) movably passes push rod support down.
7. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:Described sandbox transfer robot arm bag Include transfer robot arm frame (7-10), hoist cylinder (7-6), movable motor (7-5), crawl cylinder (7-9), grapple (7-11), machine Tool hand cradle (7-10) is made up of abacus with four cycle side plates, is vertically fixedly connected with guide pillar (7-3) on top plate, guide pillar is lived upwards Pass through the bottom plate (7-7) parallel with mechanical hand cradle top plate dynamic formula;Bottom plate has a guide wheel (7-1), and guide wheel is with rolling It is put on rack rail;Bottom plate lower surface is also fixedly connected with movable motor (7-5), and the output shaft of movable motor passes through timing belt (7-2) is interlocked with synchronizing wheel (7-8);Hoist cylinder (7-6) is further fixed on bottom plate, the active segment of hoist cylinder is passed down through Upper surface after bottom plate with mechanical hand cradle top plate is fixedly connected, wherein, installed between mechanical hand cradle two relative side two it is parallel Respectively be slidably matched two grapples (7-11) on the axis of guide (7-12), two axis of guides, and grapple lower end is at right angles hook-shaped, the same axis of guide On two grapples crook towards offside;It is not at the same axis of guide but is fixedly connected with a company between two grapples of homonymy Plate, this connecting plate is fixedly connected with the active segment of the crawl cylinder (7-9) of homonymy, and it is relative that two crawl cylinders are installed on mechanical hand cradle The outer wall of biside plate;
Or, sandbox reach the standard grade manipulator including transfer robot arm frame, hoist cylinder, movable motor, crawl cylinder, grapple, machinery Hand cradle is made up of abacus with four cycle side plates, vertical on top plate to be fixedly connected with guide pillar, guide pillar movably pass through upwards with The parallel bottom plate of mechanical hand cradle top plate;Bottom plate has guide wheel, and guide wheel is put on rack rail with rolling;Under bottom plate Surface is also fixedly connected with movable motor, and the output shaft of movable motor is interlocked by timing belt and synchronizing wheel;Also fixed on bottom plate There is hoist cylinder, the upper surface that the active segment of hoist cylinder is passed down through after bottom plate with mechanical hand cradle top plate is fixedly connected, wherein, Installed between mechanical hand cradle two relative side under two grapples that are respectively slidably matched on two parallel axis of guides, two axis of guides, grapple End is at right angles hook-shaped, and the crooks of two grapples on the same axis of guide is towards offside;It is not at the same axis of guide but positioned at homonymy Two grapples between be fixedly connected with a connecting plate, this connecting plate is fixedly connected with the active segment of the crawl cylinder of homonymy, two crawl cylinders peace Outer wall loaded on the relative biside plate of mechanical hand cradle.
8. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:Described sandbox stores chain by two Mutually isostructural storage chain is placed in parallel and constituted, and every storage chain includes chain stay (9-1), reducing motor (9-6), motor Chain (9-7), chain (9-3), sprocket wheel (9-2), chain strip holder rail (9-5), chain bracket (9-4), four groups of chain stays (9-1) It is divided into both sides laying, the vertical parallel laying of two chain stays of homonymy, wherein being provided with reducing motor (9- on a chain stay 6), affixed 5th gear of the output shaft of reducing motor, the 6th gear drive that the 5th gear passes through motor chain (9-7) and top Connection, the 6th gear and a power transmission shaft (9-8) are interlocked, and power transmission shaft is put on two chain stays by bearing;The two of opposite side Rotationally coordinate another power transmission shaft (9-9) on chain stay also by bearing, the power transmission shaft of both sides is parallel and in same water Plane;The two ends of same power transmission shaft are each to fix a sprocket wheel (9-2), and chain is passed through respectively between two corresponding sprocket wheels of both sides (9-3) and be driven.
9. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:Described casting guide rail is included laterally Guide rail (11-2), longitudinal rail (11-6), horizontal dolly (11-4), casting bogie (11-3), dolly promote oil cylinder (11-5), small Car damping oil cylinder (11-1), the isometric longitudinal rail (11-6) in the isometric cross slide way in both sides (11-2), both sides surrounds a rectangle Shape, longitudinal rail is higher than cross slide way, and each cross slide way includes two parallel guide rails, and each longitudinal rail includes two Parallel guide rail;Be slidably matched multiple casting bogies (11-3) on longitudinal rail (11-6), on cross slide way (11-2) Be slidably matched horizontal dolly (11-4), and two guide rails are provided with horizontal dolly (11-4), when it moves to both sides extreme position, Guide rail on horizontal dolly is corresponding with longitudinal rail connected, and now, the casting bogie on longitudinal rail can move to horizontal dolly and lead On rail, the casting bogie on horizontal vehicle guide can be also moved on longitudinal rail;It is each outside the end of two longitudinal rails One dolly is installed and promotes oil cylinder (11-5) and a dolly damping oil cylinder (11-1), promote oil cylinder, damping oil cylinder active segment all just To casting bogie, when reaching predetermined station, promoting oil cylinder to give a thrust makes permutation dolly one station of advance, damping oil cylinder Giving a cushion effect stops dolly;Two promote oil cylinder to be in two oblique offsides, and two damping oil cylinders are also at two oblique offsides;It is laterally small Trolley walking motor (11-7) is installed, the output shaft of this trolley walking motor is down and affixed 7th gear on the bottom plate of car (11-9), the 7th gear is engaged with a rack (11-8), and rack is fixed on cross slide way underframe along its length, rack with The direction of motion of horizontal dolly is consistent.
10. tide mould sand as claimed in claim 1 has case Foundry Production equipment, it is characterized in that:Described unpacking knock-out manipulator Including mechanical hand cradle (20-9), hoist cylinder (20-1), movable motor (20-15), crawl cylinder (20-10), grapple (20- 11), mechanical hand cradle is made up of abacus with four cycle side plates, is vertically fixedly connected with guide pillar (20-2) on top plate, guide pillar is upward Movably pass through the bottom plate (20-4) parallel with mechanical hand cradle top plate;Bottom plate has a roller (20-5), and roller rolls It is put on rack rail likes;Bottom plate lower surface is also fixedly connected with movable motor (20-15), and the output shaft of movable motor passes through Timing belt (20-6) is interlocked with synchronizing wheel;Hoist cylinder is also installed with bottom plate, the active segment of hoist cylinder is worn downwards Cross after bottom plate and to be fixedly connected with the knock-out oil cylinder (20-16) of mechanical hand cradle cover top surface, the active segment of knock-out oil cylinder is lived downwards Knock-out guide pillar is also connected with through vertical connect after mechanical hand cradle top plate on knock-out push pedal (20-13), knock-out push pedal dynamic formula (20-7), knock-out guide pillar is upwards movably through mechanical hand cradle top plate;Wherein, two are installed between mechanical hand cradle two relative side Respectively be slidably matched two grapples on the parallel axis of guide, two axis of guides, and grapple lower end is at right angles hook-shaped, and two on the same axis of guide The crook of grapple is towards offside;It is not at the same axis of guide but is fixedly connected with a connecting plate between two grapples of homonymy, this company Plate is fixedly connected with the active segment of the crawl cylinder of homonymy, and two crawl cylinders are installed on outside the relative biside plate of mechanical hand cradle Wall;Each fix of the another two opposite sides plate of mechanical hand cradle installs cylinder of unpacking on a push rod support (20-18), push rod support, unpack Cylinder stretches out movable push rod (20-19) down.
CN201620329209.7U 2016-04-18 2016-04-18 A kind of tide mould sand has case Foundry Production equipment Active CN206527339U (en)

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113894248A (en) * 2021-09-29 2022-01-07 北京机科国创轻量化科学研究院有限公司 Equipment for rapidly preparing non-mold composite forming sand blank

Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN113894248A (en) * 2021-09-29 2022-01-07 北京机科国创轻量化科学研究院有限公司 Equipment for rapidly preparing non-mold composite forming sand blank

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