CN206523768U - Ram machine construction process automatic monitoring system - Google Patents
Ram machine construction process automatic monitoring system Download PDFInfo
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- CN206523768U CN206523768U CN201720239325.4U CN201720239325U CN206523768U CN 206523768 U CN206523768 U CN 206523768U CN 201720239325 U CN201720239325 U CN 201720239325U CN 206523768 U CN206523768 U CN 206523768U
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- construction process
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- microprocessor chip
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Abstract
A kind of ram machine construction process automatic monitoring system.Current ram machine construction process is mainly directly monitored by technical staff or supervisor job site, on the one hand, because personnel participate in, work progress can be influenceed, on the other hand, because personnel are limited, it can not accomplish to each machine overall process, monitoring in real time, it may appear that missing inspection test leakage problem.A kind of ram machine construction process automatic monitoring system, its composition includes：Microprocessor chip（1）, microprocessor chip by I/O mouthfuls respectively with ferroelectric RAM memory（2）, temperature sensor（3）, clock circuit（4）, usb circuit（5）And power circuit（6）Connection, microprocessor chip by serial ports respectively with obliquity sensor interface circuit（7）, GPS interface circuit（8）, Zigbee interface circuits（9）, GPRS interface circuits（10）With displacement transducer interface circuit（11）Connection.Utility model is applied to high-speed railway, express highway roadbed ram machine construction process monitoring.
Description
Technical field：
The utility model is related to a kind of ram machine construction process automatic monitoring system.
Background technology：
Piling is that consolidation process high-speed railway, highway are muddy, loose（It is soft）Deng the important method of weak roadbed, piling
Position, depth and inclination angle be the important parameter for weighing each quality of pile, the monitoring to above-mentioned parameter is to ensure that piling quality
Important method and means.
Current ram machine construction process is mainly directly monitored by technical staff or supervisor job site, and personal monitoring beats
Stake position, driving depth, piling obliquity information, personal monitoring's piling quality, meanwhile, artificial monitoring, inefficiency can also be made
Into manpower, the waste of financial resources.
The content of the invention：
The purpose of this utility model is to provide a kind of ram machine construction process automatic monitoring system, saves manpower, financial resources, improves
Operating efficiency, improves work progress managerial skills.
Above-mentioned purpose is realized by following technical scheme：
A kind of ram machine construction process automatic monitoring system, its composition includes：Microprocessor chip, described microprocessor core
Piece is connected with ferroelectric RAM memory, temperature sensor, clock circuit, usb circuit and power circuit respectively by I/O mouthfuls,
Described microprocessor chip is connected by serial ports one with obliquity sensor interface circuit, and described microprocessor chip passes through string
Mouth two is connected with GPS interface circuit, and described microprocessor chip is connected by serial ports three with Zigbee interface circuits, described
Microprocessor chip is connected by serial ports four with GPRS interface circuits, and described microprocessor passes through serial ports five and displacement transducer
Interface circuit is connected.
Described ram machine construction process automatic monitoring system, described power circuit is DC12V, and power consumption is less than 15W.
Described ram machine construction process automatic monitoring system, described microprocessor chip is ARM series microprocessor cores
Piece.
Described ram machine construction process automatic monitoring system, GPS quiescent levels positioning precision 1cm, dynamic level positioning accurate
Spend 2cm；The range ability 60m of described displacement transducer interface circuit, in measurement range, measurement accuracy is 10cm, described
Obliquity sensor interface circuit range ability ± 15 °, in measurement range, measurement accuracy be 0.002 °, described temperature
- 55~125 DEG C of transducer range scope, in measurement range, measurement accuracy is 0.5 DEG C.
The beneficial effects of the utility model：
1st, the utility model by camera can overall process, the bit location data of real-time collecting pile machine work progress,
The inclination data of vertical direction displacement data, support arm, believes to obtain the positional information of every pile, depth by gathered data
Breath, obliquity information, and then judge that the construction quality per pile provides foundation, on the one hand, human factor is reduced to work progress
Influence, accelerating construction progress；On the other hand, overall process, in real time monitoring are realized to stake machine process, is not in missing inspection test leakage
Problem, construction quality of going bail for.Meanwhile, reduce manpower, the waste of financial resources.
, the utility model using Large Copacity ferroelectric RAM store gathered data, can avoid papery monitoring record exist it is easy
Along it is bad, the deficiency such as lost.
, the utility model USB flash disk directly to is copied gathered data by USB interface, realize collecting for gathered data, and
Processing can also be further analyzed to gathered data using PC.
, the utility model by GPRS interfaces, be able to can be realized in real time by gathered data information transfer to server to applying
The supervision at work scene, improves managerial skills of the administrative department to job site.
, the utility model control to ram machine construction process automatic monitoring system is realized by Zigbee interfaces.
, the utility model is the characteristics of have measurement accuracy height, good stability, strong antijamming capability.
Brief description of the drawings：
Accompanying drawing 1 is theory structure block diagram of the present utility model.
Accompanying drawing 2 is microprocessor portion circuit diagram.
Accompanying drawing 3 is power unit circuit diagram.
Accompanying drawing 4 is ferroelectric memory partial circuit diagram.
Accompanying drawing 5 is temperature measurement fraction circuit diagram.
Accompanying drawing 6 is clock partial circuit diagram.
Accompanying drawing 7 is usb segment circuit diagram.
Accompanying drawing 8 is GPS interface partial circuit diagram.
Accompanying drawing 9 is GPRS interface sections circuit diagram.
Accompanying drawing 10 is Zigbee interface sections circuit diagram.
Accompanying drawing 11 is displacement transducer interface section electrograph.
Accompanying drawing 12 is obliquity sensor interface section circuit diagram.
Embodiment：
Embodiment 1：
A kind of ram machine construction process automatic monitoring system, its composition includes：Microprocessor chip 1, described microprocessor
Chip is electric with ferroelectric RAM memory 2, temperature sensor 3, clock circuit 4, usb circuit 5 and power supply respectively by I/O mouthfuls
Road 6 is connected, and described microprocessor chip is connected by serial ports one with obliquity sensor interface circuit 7, described microprocessor
Chip is connected by serial ports two with GPS interface circuit 8, and described microprocessor chip passes through serial ports three and Zigbee interface circuits
9 connections, described microprocessor is connected by the GPRS interface circuits 10 of serial ports four, and described microprocessor passes through serial ports five and position
Displacement sensor interface circuit 11 is connected.
Embodiment 2：
Ram machine construction process automatic monitoring system according to embodiment 1, described power circuit is DC12V, power consumption
Less than 15W.Described microprocessor chip is ARM series microprocessor chips.
Embodiment 3：
Ram machine construction process automatic monitoring system according to embodiment 1 or 2 or 3, GPS quiescent levels positioning precisions
1cm, dynamic level positioning precision 2cm；The range ability 60m of described displacement transducer interface circuit, in measurement range, is surveyed
Accuracy of measurement is 10cm, range ability ± 15 ° of described obliquity sensor interface circuit, and in measurement range, measurement accuracy is
0.002 °, -55~125 DEG C of described temperature sensor range ability, in measurement range, measurement accuracy is 0.5 DEG C.
After the installation of hardware above part, software installation and software and hardware debugging process include：
The course of work：The software systems course of work of pile foundation construction process automatic monitoring system mainly includes system of conventional software
Three parts such as installation, data acquisition and data processing of system, are illustrated separately below：
1. system is installed
（1）System（Including gps antenna etc.）Installed in the top of stake machine.
（2）The laser lens of laser displacement sensor are vertical with rig support arm or laser optical path is put down with rig support arm
OK.
（3）Obliquity sensor is parallel with support arm.
Data acquisition
Data acquisition divides automatically and manually two ways.
Automated manner：By obliquity sensor perceive stake machine support arm state, then by stake machine support arm Determines whether
Gathered data, i.e.,：When stake machine support arm is in substantially vertical state（Inclination angle is less than 1 °）When, start storage location data, depth
Data and inclination data；When stake machine support arm is in non-perpendicular state（Inclination angle is more than or equal to 1 °）When, stopping storage location data,
Depth data and inclination data.
（1）Inclination data
After system electrification start, the orientation of stake machine support arm is perceived by obliquity sensor, if stake machine support arm enters big
Cause plumbness（Inclination angle is less than 1 °）, order storage location data, depth data and inclination data are sent, until perceiving a machine
Support arm is in non-perpendicular state（Inclination angle is more than or equal to 1 °）, stop data storage.
（2）Position data
After system electrification start, by GPS module sensing location information, system is all the time with 1Hz frequency reception GPS module
The positional information of offer, and according to stake machine support arm Determines whether storage location data, i.e., when stake machine support arm be in it is big
Cause plumbness（Inclination angle is less than 1 °）When, start storage location data；When stake machine support arm is in non-perpendicular state（Inclination angle is more than
Equal to 1 °）When, stop storage location data.
（3）Depth data
System electrification start after, according to stake machine support arm Determines whether gather with storage depth data, i.e., when stake machine
Support arm is in substantially vertical state（Inclination angle is less than 1 °）When, by laser displacement sensor, drill bit is perceived at the top of stake machine
Displacement information, then gather and storage depth information；When stake machine support arm is in non-perpendicular state（Inclination angle is more than or equal to 1 °）When,
Laser displacement sensor is stopped, and stops the collection and storage of depth information.
Manual mode：Collection storage order is issued by Zigbee communications, system receives after order, starts to adopt
Collect storage location data, depth data and inclination data；Stopping collection storage order is issued by Zigbee communications,
System is received after order, stops collection storage location data, depth data and inclination data.
Data analysis
According to collection position data, depth data and inclination data, position during ram machine construction per pile, depth are obtained
Degree and obliquity information, then the location parameter, depth parameter and the dip angle parameter that are designed with each pile standard are compared, and then are judged
Whether each pile meets design requirement.
Embodiment 7：
The ram machine construction process Design of Automatic Monitoring System solution principle block diagram of accompanying drawing 1.Fig. 1 power circuits carry for monitoring system
For different grades of direct-current working volts.Under control of the microprocessor, storage gathers signal data to Fig. 1 ferroelectric RAMs memory.
Fig. 1 temperature measurement circuits under micro-processor control, survey monitoring system operating ambient temperature.Fig. 1 clock circuits are in microprocessor control
Under, record the temporal information of work progress.Fig. 1 usb circuits are under micro-processor control, it is convenient to export collection signal
Data.Fig. 1 GPS interfaces circuit under micro-processor control, is accurately positioned a machine positional information, namely the particular location of piling is believed
Breath.Fig. 1 GPRS interface circuits under micro-processor control, can will gather signal data, radio to relevant portion.Figure
1Zigbee interface circuits under micro-processor control, can realize the working condition of controlled in wireless monitoring system on the spot.Fig. 1
Displacement sensor circuit under micro-processor control, monitors the depth information of piling in real time.Fig. 1 obliquity sensor circuits are in microprocessor
Under device control, the tilt angle information of monitoring piling in real time.
The microprocessor portion circuit diagram of accompanying drawing 2.Microprocessor portion is the core of described ram machine construction process monitoring system
Center portion point.7,6,5 pins of Fig. 2 U1 9,10,11 pins respectively with Fig. 6 U2 are connected, Fig. 2 U1 14,15 pins difference
14,15 pins with Fig. 9 J-GPRS are connected, and 10,9 pins of Fig. 2 U1 16,17 pins respectively with Fig. 8 U3 are connected, Fig. 2
1,6,2,5 pins of U1 20,21,22,23 pins respectively with Fig. 4 U4 are connected, the electricity of Fig. 2 U1 24 pins respectively with Fig. 3
Hinder R14, resistance R15, electric capacity C26 and voltage-stabiliser tube D4 to be connected, Fig. 2 U1 29,30 pins are respectively with Figure 10 J-Zigbee's
3rd, 2 pins are connected, and Fig. 2 U1 33 pins are connected with Fig. 5 U5 2 pins and resistance R16, Fig. 2 U1 44,45 pins point
Resistance R8, resistance R9 not with Fig. 8 are connected, and Fig. 2 U1 50 pins are connected with Figure 12 U5 2,3 pins, Fig. 2 U1 51,
12,13 pins of 52 pins respectively with Fig. 9 J-GPRS are connected, and Fig. 2 U1 53,54 pins are respectively with Figure 11 J-LASER's
1st, 2 pins are connected.Realize microprocessor to ferroelectric memory, temperature survey, clock, USB interface, GPS moulds by above-mentioned connection
The control of each several parts such as block, GPRS module, Zigbee module, displacement transducer and obliquity sensor.
The power unit circuit diagram of accompanying drawing 3.Fig. 3 J_POWER connects outside DC12V power supplys, through E1, E2 conversion obtain 5V,
The different grades of voltage such as 3.3V, wherein 5V output voltages are Fig. 7 usb circuits, Fig. 9 GPRS interface circuits and Figure 11
Displacement sensor provides operating voltage, and 3.3V output voltages are Fig. 2 microprocessor STM32F105RC chips, Fig. 4 ferroelectric memorys
25VF020B chips, Fig. 5 thermometric DS18B20 chips, Fig. 6 clock DS1302 chips, Fig. 7 usb circuits, Fig. 8 GPS interfaces
Circuit and MAX3232 conversion chips, Figure 10 Zigbee interface circuits, Figure 12 MAX485 conversion chips etc. provide working power.
The ferroelectric memory partial circuit diagram of accompanying drawing 4.Fig. 4 U4（25VF020B）With the micro- places of the U1 of spi bus form and Fig. 2
Manage device to be connected, by above-mentioned connection, realize the storage of correlation acquisition data message.
U5 in the temperature measurement fraction circuit diagram of accompanying drawing 5, Fig. 5（DS18B20）Temperature sensor is with monobus form and Fig. 2 U1
Microprocessor is connected, and by above-mentioned connection, obtains the temperature information of monitoring system working environment.
The clock partial circuit diagram of accompanying drawing 6, Fig. 6 U2（DS1302）Clock chip is with the micro- places of the U1 of iic bus form and Fig. 2
Manage device to be connected, by above-mentioned connection, realize the setting and reading of date data.
Accompanying drawing 7USB interface sections circuit diagram, 44 pin phases for the U1 that Fig. 7 J-USB 2 pins pass through resistance R8 and Fig. 2
Even, Fig. 7 J-USB 3 pins are connected with Fig. 2 U1 45 pins by resistance R9, by above-mentioned connection, can import, export
Related data information.
Accompanying drawing 8GPS interface sections circuit diagram, Fig. 8 U3（MAX3232）9,10 pins respectively with Fig. 2 U1 17,16
Pin is connected, and realizes the conversion of Transistor-Transistor Logic level and RS232 level, Fig. 8 U3 7,8 pins respectively with J-GPS connectors 3,2
Pin is connected, and by above-mentioned connection, gps data information is obtained with RS232 communication modes by serial ports 2.
Accompanying drawing 9GPRS interface sections circuit diagram, 12,13,14,15 pins of Fig. 9 J-GPRS connectors are respectively with Fig. 2's
U1 51,52,14,15 pins are connected, and by above-mentioned connection, being wirelessly transferred for data message is realized by serial ports 4.
Accompanying drawing 10Zigbee interface sections circuit diagram, the U1 of 2,3 pins of Figure 10 J-ZIGBEE connectors respectively with Fig. 2
30,29 pins be connected, by above-mentioned connection, the control to monitoring system is wirelessly realized by serial ports 3.
The displacement transducer interface section electrograph of accompanying drawing 11, Figure 11 J-LASER connectors 1,2 difference pins respectively with figure
2 U1 53,54 pins are connected, and by above-mentioned connection, displacement data information is obtained by serial ports 5.
The obliquity sensor interface section circuit diagram of accompanying drawing 12, Figure 12 U5 2,3 pins and Fig. 2 U1 50 pin phases
Even, the direction of RS485 data transfers is controlled, 43,42 pins of Figure 12 U5 1,4 pins respectively with Fig. 2 U1 are connected, realization
The conversion of Transistor-Transistor Logic level and RS485 level, 3,2 pins of prominent 12 U5 7,8 pins respectively with J-ANGLE connectors are connected, logical
Above-mentioned connection is crossed, inclination data information is obtained with RS485 communication modes by serial ports 1.
Using similar commercial software, the system can realize automatic record pile driving position, driving depth, piling inclination angle,
Whether automatic decision piling meets design standard, the ram machine construction process automatic monitoring system of wireless remote transmission Monitoring Data, with true
Save journey, real-time ram machine construction process monitoring from damage, and then ensure the construction quality of every pile, and monitor ram machine construction in real time
During pile driving position, driving depth and piling inclination data, record per pile position, depth and obliquity information, and according to
Gathered data information, judges the construction quality per pile.
For the stake machine of Construction State, the position data of monitoring drill bit, the displacement data of vertical direction, support arm in real time
Inclination data；Above-mentioned gathered data is recycled to obtain positional information during ram machine construction per pile, depth information, inclination angle letter
Breath, and above- mentioned information is made comparisons with design parameter, and then judge the construction quality per pile.Meanwhile, utilize above-mentioned collection number
According to that can also be driven piles to whole construction area, quantity, job schedule etc. make statistics, improve the managerial skills of work progress.
Claims (4)
1. a kind of ram machine construction process automatic monitoring system, its composition includes：Microprocessor chip, it is characterized in that：Described is micro-
Processor chips by I/O mouthfuls respectively with ferroelectric RAM memory, temperature sensor, clock circuit, usb circuit and power supply
Circuit is connected, and described microprocessor chip is connected by serial ports one with obliquity sensor interface circuit, described microprocessor
Chip is connected by serial ports two with GPS interface circuit, and described microprocessor chip passes through serial ports three and Zigbee interface circuits
Connection, described microprocessor chip is connected by serial ports four with GPRS interface circuits, and described microprocessor passes through serial ports five
It is connected with displacement transducer interface circuit.
2. ram machine construction process automatic monitoring system according to claim 1, it is characterized in that：Described power circuit is
DC12V, power consumption is less than 15W.
3. ram machine construction process automatic monitoring system according to claim 1, it is characterized in that：Described
Microprocessor chip is ARM series microprocessor chips.
4. ram machine construction process automatic monitoring system according to claim 1, it is characterized in that：GPS quiescent levels positioning accurates
Spend 1cm, dynamic level positioning precision 2cm；The range ability 60m of described displacement transducer interface circuit, in measurement range,
Measurement accuracy is 10cm, range ability ± 15 ° of described obliquity sensor interface circuit, in measurement range, measurement accuracy
For 0.002 °, -55~125 DEG C of described temperature sensor range ability, in measurement range, measurement accuracy is 0.5 DEG C.
Priority Applications (1)
| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720239325.4U CN206523768U (en) | 2017-03-13 | 2017-03-13 | Ram machine construction process automatic monitoring system |
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| Application Number | Priority Date | Filing Date | Title |
|---|---|---|---|
| CN201720239325.4U CN206523768U (en) | 2017-03-13 | 2017-03-13 | Ram machine construction process automatic monitoring system |
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| Publication Number | Publication Date |
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| CN206523768U true CN206523768U (en) | 2017-09-26 |
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| CN201720239325.4U Expired - Fee Related CN206523768U (en) | 2017-03-13 | 2017-03-13 | Ram machine construction process automatic monitoring system |
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Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108153219A (en) * | 2018-02-12 | 2018-06-12 | 北京新能正源环境科技有限公司 | Construction speed monitoring system, server and terminal device |
| CN114019844A (en) * | 2021-10-13 | 2022-02-08 | 江苏中海昇物联科技有限公司 | Engineering pile machine monitoring system and monitoring method applying same |
-
2017
- 2017-03-13 CN CN201720239325.4U patent/CN206523768U/en not_active Expired - Fee Related
Cited By (2)
| Publication number | Priority date | Publication date | Assignee | Title |
|---|---|---|---|---|
| CN108153219A (en) * | 2018-02-12 | 2018-06-12 | 北京新能正源环境科技有限公司 | Construction speed monitoring system, server and terminal device |
| CN114019844A (en) * | 2021-10-13 | 2022-02-08 | 江苏中海昇物联科技有限公司 | Engineering pile machine monitoring system and monitoring method applying same |
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| CF01 | Termination of patent right due to non-payment of annual fee |
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