CN206509511U - A kind of engine main bearing cover high-accuracy cast apparatus for pouring - Google Patents

A kind of engine main bearing cover high-accuracy cast apparatus for pouring Download PDF

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Publication number
CN206509511U
CN206509511U CN201720089735.5U CN201720089735U CN206509511U CN 206509511 U CN206509511 U CN 206509511U CN 201720089735 U CN201720089735 U CN 201720089735U CN 206509511 U CN206509511 U CN 206509511U
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high temperature
casting
temperature resistant
sprue
resistant inner
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CN201720089735.5U
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徐建明
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Deyang Should And Machinery Manufacturing Co Ltd
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Deyang Should And Machinery Manufacturing Co Ltd
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Abstract

Originally it is new to relate to a kind of engine main bearing cover high-accuracy cast apparatus for pouring, including casting ladle, sprue and control system, wherein described casting ladle sidewall bottom sets at least one casting gate, sprue is hinged by governor motion and casting ladle outer surface and is interconnected with the casting gate of casting ladle, casting gate is interconnected by fire door mechanism and sprue, and each casting gate is interconnected with a sprue, casting ladle includes carrying overcoat, high temperature resistant inner bag, end cover, auxiliary thermal and weighing sensor, sprue cross section is hollow tubular structures, including protective coat, high temperature resistant inner sleeve, heat electrode, high frequency heating coil, rocking equipment and link electrode.This new one side can effectively improve and improve the mobile performance of high temperature fluent metal and the time of extension storage and casting operation, can also residue be prevented to be mixed into casting die simultaneously, on the other hand the casting amount of high temperature fluent metal can effectively be adjusted, it is to avoid enter high temperature fluent metal and waste or not foot phenomenon generation.

Description

A kind of engine main bearing cover high-accuracy cast apparatus for pouring
Technical field
The utility model is related to a kind of casting operation equipment, is exactly a kind of engine main bearing cover high-accuracy cast Apparatus for pouring.
Background technology
At present when carrying out casting operation, while being by the way that high temperature fluent metal is cast straight to by special casting ladle In mould, found in actual casting operation, be in progress casting operation currently, although used casting ladle can be met The need for use, but structure is relatively single, thus on the one hand cause liquid high-temperature metal insulation and the resting period it is shorter, stream Dynamic property is relatively poor, is mixed into while also easily causing the residues such as the oxide skin in high temperature fluent metal in mould, so as to cause casting There is serious defect in part product quality, the current casting ladle equipment of another aspect is when in use, it is impossible to used according to casting operation Amount, is accurately controlled output high temperature fluent metal, thus easily cause serious wasting phenomenon and because of high temperature fluent metal not Cause casting structure to there is incomplete defect enough, have a strong impact on the operating efficiency and product quality of casting work, therefore pin To this phenomenon, in the urgent need to developing a kind of new casting equipment, the need for meeting actual use.
Utility model content
Poured in view of the shortcomings of the prior art, the utility model provides a kind of engine main bearing cover high-accuracy cast Dispensing device, the new structure is simple, flexible and convenient to use, on the one hand can effectively improve and improve the flowing of high temperature fluent metal The time of performance and extension storage and casting operation, while can also prevent residue to be mixed into casting die, so as to help to carry The casting quality and efficiency of high casting, on the other hand can be according to casting operation the need for, effectively regulation high temperature fluent metal is poured Casting amount, it is to avoid the high temperature fluent metal that the consumption that enters to cast control is forbidden and caused is wasted or foot phenomenon occurs, while can also have Effect avoids high-temperature metal wasting phenomenon caused by cooled and solidified is on casting equipment.
To achieve these goals, the utility model is to realize by the following technical solutions:
A kind of engine main bearing cover high-accuracy cast apparatus for pouring, including casting ladle, sprue and control system, wherein institute The casting ladle sidewall bottom stated sets at least one casting gate, and casting gate axis and casting ladle vertical distribution, and sprue is by adjusting machine Structure is hinged with casting ladle outer surface and is interconnected with the casting gate of casting ladle, and sprue axis is with casting ladle axis in 0 ° -180 ° folders Angle, casting gate is interconnected by fire door mechanism and sprue, and each casting gate is interconnected with a sprue, casting ladle Including carrying overcoat, high temperature resistant inner bag, end cover, auxiliary thermal and weighing sensor, wherein high temperature resistant inner bag is embedded in carrying Coaxially it is distributed in overcoat and with carrying overcoat, high temperature resistant inner bag is slidably connected with carrying outer inner room by slide rail, if auxiliary thermal It is dry, and be distributed on around high temperature resistant inner bag axis on high temperature resistant outer surface of liner, end cover is respectively with carrying overcoat, high temperature resistant Inner bag upper surface is connected, weighing sensor at least one, positioned at carrying overcoat, between high temperature resistant inner bag bottom, and respectively with load Overcoat and high temperature resistant inner bag bottom connection, sprue cross section be hollow tubular structures, including protective coat, high temperature resistant inner sleeve, Electrode, high frequency heating coil, rocking equipment and link electrode are heated, wherein protective coat is coated on outside high temperature resistant inner sleeve, and together Axle is distributed, and inner room is slidably connected by slide rail in protective coat and high temperature resistant, and heating electrode front end is embedded in high temperature resistant inner sleeve simultaneously 0-30 millimeters of high temperature resistant inner surface of inner race is higher by, end is electrically connected with link electrode, and high frequency heating coil, rocking equipment are equal It is some, and be distributed on around high temperature resistant inner sleeve axis on high temperature resistant lining the outer surface of, and heating electrode, high frequency heating coil, shake Swing device to be spaced apart, high frequency heating coil, rocking equipment are respectively electrically connected with link electrode, and control system is embedded in casting ladle Outer surface, and the link electrode with governor motion, fire door mechanism, auxiliary thermal, weighing sensor and sprue electrically connects respectively Connect.
Further, described high temperature resistant inner bag sets insulation lining with carrying outer inner room.
Further, described governor motion is that any one in motor, hydraulic cylinder, Pneumatic cylinder structure or two kinds are common With.
Further, described fire door mechanism is the gate and valve mechanism controlled based on electromagnetic mechanism.
This new structure is simple, flexible and convenient to use, on the one hand can effectively improve and improve the stream of high temperature fluent metal The time of dynamic performance and extension storage and casting operation, while can also prevent residue to be mixed into casting die, so as to contribute to Improve the casting quality and efficiency of casting, on the other hand can be according to casting operation the need for, effective regulation high temperature fluent metal Casting amount, it is to avoid the high temperature fluent metal that the consumption that enters to cast control is forbidden and caused is wasted or foot phenomenon occurs, while may be used also It is prevented effectively from high-temperature metal wasting phenomenon caused by cooled and solidified is on casting equipment.
Brief description of the drawings
Describe the utility model in detail with reference to the accompanying drawings and detailed description;
Fig. 1 is this new left view structural representation.
Embodiment
To be easy to understand technological means, creation characteristic, reached purpose and effect of the utility model realization, below With reference to embodiment, the utility model is expanded on further.
A kind of engine main bearing cover high-accuracy cast apparatus for pouring, including casting ladle 1, sprue 2 and control as described in Figure 1 System 3, the wherein sidewall bottom of casting ladle 1 set at least one casting gate 4, and the axis of casting gate 4 and the vertical distribution of casting ladle 1, sprue 2 It is hinged and is interconnected with the casting gate 4 of casting ladle 1 by governor motion 5 and the outer surface of casting ladle 1, the axis of sprue 2 and the axle of casting ladle 1 Line is interconnected in 0 ° -180 ° angles, casting gate 4 by fire door mechanism 6 and sprue 2, and each casting gate 4 with one Sprue 2 is interconnected.
In the present embodiment, described casting ladle 1 includes carrying overcoat 11, high temperature resistant inner bag 12, end cover 13, auxiliary thermal 14 and weighing sensor 15, wherein high temperature resistant inner bag 12 be embedded in carrying overcoat 11 and with the carrying coaxial distribution of overcoat 11, resistance to height It is slidably connected between warm inner bag 12 and carrying overcoat 11 by slide rail 7, auxiliary thermal 14 is some, and around the axis of high temperature resistant inner bag 12 It is distributed on the outer surface of high temperature resistant inner bag 12, end cover 13 is connected with carrying overcoat 11, the upper surface of high temperature resistant inner bag 12 respectively, Weighing sensor 15 at least one, positioned at carrying overcoat 11, between the bottom of high temperature resistant inner bag 12, and respectively with carrying overcoat 11 and resistance to The bottom of high temperature inner bag 12 is connected.
In the present embodiment, the described cross section of sprue 2 is in hollow tubular structures, including protective coat 21, high temperature resistant Set 22, heating electrode 23, high frequency heating coil 24, rocking equipment 25 and link electrode 26, wherein protective coat 21 is coated on resistance to High temperature inner sleeve outer 21, and be coaxially distributed, it is slidably connected between protective coat 21 and high temperature resistant inner sleeve 22 by slide rail 7, heats electrode 23 front ends are embedded in high temperature resistant inner sleeve 22 and are higher by 0-30 millimeters of 22 inner surface of high temperature resistant inner sleeve, end and the electricity of link electrode 26 Gas is connected, and high frequency heating coil 24, rocking equipment 25 are some, and is distributed on high temperature resistant inner sleeve around the axis of high temperature resistant inner sleeve 22 On 22 outer surfaces, and heating electrode 23, high frequency heating coil 24, rocking equipment 25 are spaced apart, high frequency heating coil 24, concussion Device 25 is respectively electrically connected with link electrode 26.
In the present embodiment, control system 3 is embedded in the outer surface of casting ladle 1, and respectively with governor motion 5, fire door mechanism 6, auxiliary heat The link electrode electrical connection of device 14, weighing sensor 15 and sprue 2.
In the present embodiment, insulation lining 16 is set between described high temperature resistant inner bag 12 and carrying overcoat 11.
In the present embodiment, described governor motion 5 is any one in motor, hydraulic cylinder, Pneumatic cylinder structure or two Plant and share.
In the present embodiment, described fire door mechanism 6 is the gate and valve mechanism controlled based on electromagnetic mechanism.
In the present embodiment, described auxiliary thermal 14 is microwave heating equipment, thermatron, far infrared irradiation devices In any one or a few share.
Originally it is new that high temperature fluent metal is transferred in casting ladle first in the specific implementation, and the auxiliary hot charging for passing through casting ladle Put and heat retaining operation is carried out to high temperature fluent metal, while the liquid metal total amount in casting ladle is recorded by weighing sensor, Then according to needs are used, the high temperature fluent metal in casting ladle is cast in mould by sprue by casting gate, in high temperature When liquid metal is by sprue, on the one hand there are heating electrode, high frequency heating coil in sprue to protect liquid metal Temperature and heating, on the other hand improve the mobile performance of high temperature fluent metal by rocking equipment, simultaneously, are carrying out casting work While industry, separately liquid metal usage amount is measured by weighing sensor, accurately used so as to reach according to casting operation Amount carries out high temperature fluent metal output, and when carrying out casting operation, because high-temperature metal is excluded in casting ladle by lower step, therefore The contaminative such as oxide skin debris swims in the liquid metal the superiors all the time, avoids phenomenon in contaminant metals mould from sending out so as to reach It is raw.
This new structure is simple, flexible and convenient to use, on the one hand can effectively improve and improve the stream of high temperature fluent metal The time of dynamic performance and extension storage and casting operation, while can also prevent residue to be mixed into casting die, so as to contribute to Improve the casting quality and efficiency of casting, on the other hand can be according to casting operation the need for, effective regulation high temperature fluent metal Casting amount, it is to avoid the high temperature fluent metal that the consumption that enters to cast control is forbidden and caused is wasted or foot phenomenon occurs, while may be used also It is prevented effectively from high-temperature metal wasting phenomenon caused by cooled and solidified is on casting equipment.
It should be understood by those skilled in the art that, the utility model is not restricted to the described embodiments, above-described embodiment and Simply illustrate principle of the present utility model described in specification, on the premise of the utility model spirit and scope are not departed from, The utility model also has various changes and modifications, and these changes and improvements both fall within claimed the utility model scope It is interior.Scope is claimed by appended claims and its equivalent thereof in the utility model.

Claims (4)

1. a kind of engine main bearing cover high-accuracy cast apparatus for pouring, it is characterised in that:The engine main bearing cover is high-precision Spending foundry pouring vessles includes casting ladle, sprue and control system, wherein described casting ladle sidewall bottom sets at least one casting Mouth, and casting gate axis and casting ladle vertical distribution, described sprue are hinged by governor motion with casting ladle outer surface and with pouring The casting gate of bag is interconnected, and described sprue axis and casting ladle axis is in 0 ° -180 ° angles, and described casting gate passes through Fire door mechanism is interconnected with sprue, and each casting gate is interconnected with a sprue, and described casting ladle includes holding Overcoat, high temperature resistant inner bag, end cover, auxiliary thermal and weighing sensor are carried, wherein described high temperature resistant inner bag is embedded in carrying Coaxially it is distributed in overcoat and with carrying overcoat, described high temperature resistant inner bag is slidably connected with carrying outer inner room by slide rail, described Auxiliary thermal it is some, and be distributed on high temperature resistant outer surface of liner around high temperature resistant inner bag axis, described end cover point Be connected with carrying overcoat, high temperature resistant inner bag upper surface, described weighing sensor at least one, positioned at carrying overcoat, resistance to height Between warm inner bag bottom, and it is connected respectively with carrying overcoat and high temperature resistant inner bag bottom, described sprue cross section is hollow pipe Shape structure, including protective coat, high temperature resistant inner sleeve, heating electrode, high frequency heating coil, rocking equipment and link electrode, wherein Described protective coat is coated on outside high temperature resistant inner sleeve, and is coaxially distributed, and inner room passes through in described protective coat and high temperature resistant Slide rail is slidably connected, and described heating electrode front end is embedded in high temperature resistant inner sleeve and is higher by the milli of high temperature resistant inner surface of inner race 0-30 Rice, end and link electrode are electrically connected, and described high frequency heating coil, rocking equipment are some, and around high temperature resistant inner sleeve Axis is distributed on high temperature resistant lining the outer surface of, and described heating electrode, high frequency heating coil, rocking equipment are spaced apart, Described high frequency heating coil, rocking equipment are respectively electrically connected with link electrode, and described control system is embedded in outside casting ladle Surface, and the link electrode with governor motion, fire door mechanism, auxiliary thermal, weighing sensor and sprue is electrically connected respectively.
2. a kind of engine main bearing cover high-accuracy cast apparatus for pouring according to claim 1, it is characterised in that:It is described High temperature resistant inner bag set insulation lining with carrying outer inner room.
3. a kind of engine main bearing cover high-accuracy cast apparatus for pouring according to claim 1, it is characterised in that:It is described Governor motion be that any one or two kinds in motor, hydraulic cylinder, Pneumatic cylinder structure are shared.
4. a kind of engine main bearing cover high-accuracy cast apparatus for pouring according to claim 1, it is characterised in that:It is described Fire door mechanism be based on electromagnetic mechanism control gate and valve mechanism.
CN201720089735.5U 2017-01-23 2017-01-23 A kind of engine main bearing cover high-accuracy cast apparatus for pouring Active CN206509511U (en)

Priority Applications (1)

Application Number Priority Date Filing Date Title
CN201720089735.5U CN206509511U (en) 2017-01-23 2017-01-23 A kind of engine main bearing cover high-accuracy cast apparatus for pouring

Applications Claiming Priority (1)

Application Number Priority Date Filing Date Title
CN201720089735.5U CN206509511U (en) 2017-01-23 2017-01-23 A kind of engine main bearing cover high-accuracy cast apparatus for pouring

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CN206509511U true CN206509511U (en) 2017-09-22

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Cited By (1)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114472874A (en) * 2022-01-24 2022-05-13 付浩源 Molten iron casting machine

Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN114472874A (en) * 2022-01-24 2022-05-13 付浩源 Molten iron casting machine
CN114472874B (en) * 2022-01-24 2024-05-24 易县金冈铸造有限公司 Molten iron casting machine

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