CN206509269U - Abrasive disk of stuff grinder cleaning device - Google Patents

Abrasive disk of stuff grinder cleaning device Download PDF

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Publication number
CN206509269U
CN206509269U CN201621477744.3U CN201621477744U CN206509269U CN 206509269 U CN206509269 U CN 206509269U CN 201621477744 U CN201621477744 U CN 201621477744U CN 206509269 U CN206509269 U CN 206509269U
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controller
storage tank
waste liquid
water
water storage
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CN201621477744.3U
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刘洁
康瑛珂
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Jiangxi Zhongzhu Biomass Technology Co ltd
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Henan Huayu Environmental Protection Technology Co Ltd
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Abstract

本实用新型涉及磨浆机磨盘清洗装置,可有效解决不仅能喷水,还能够将废水过滤再重复利用,节约资源的问题,其结构是,毛刷装置装在支架的上端部,支架的下端与控制器的外壳连接在一起,控制器下方装有连接在一起的储水箱,毛刷装置的正下方有与控制器的外壳连接在一起的废液过滤箱,废液过滤箱下部有连为一体的废渣收集箱,废液过滤箱下部的排渣口与废渣收集箱内部相连通,废液过滤箱的下部在废渣收集箱的上面设有与储水箱相连通的通口,废液过滤箱内设有滤网筒,排渣口上设有电磁阀,毛刷装置经管道与储水箱相连通,控制器与电磁阀相连通,储水箱中装有与管道相连通的水泵,水泵与控制器相连接。本实用新型安装使用方便,节约资源,环保。

The utility model relates to a cleaning device for a grinding disc of a refiner, which can effectively solve the problem of not only spraying water, but also filtering and reusing waste water to save resources. It is connected with the shell of the controller, and the water storage tank connected together is installed under the controller, and there is a waste liquid filter box connected with the shell of the controller directly under the brush device, and the lower part of the waste liquid filter box is connected to the An integrated waste residue collection box, the slag discharge port at the lower part of the waste liquid filter box is connected to the inside of the waste residue collection box, and the lower part of the waste liquid filter box is provided with a port connected to the water storage tank on the top of the waste liquid filter box, and the waste liquid filter box There is a filter screen inside, a solenoid valve is set on the slag discharge port, the brush device is connected to the water storage tank through the pipeline, the controller is connected to the solenoid valve, and the water pump connected to the pipeline is installed in the water storage tank, and the water pump and the controller connected. The utility model is convenient to install and use, saves resources and is environmentally friendly.

Description

磨浆机磨盘清洗装置Refiner disc cleaning device

技术领域technical field

本实用新型清洗设备,特别是一种磨浆机磨盘清洗装置。The utility model relates to a cleaning device, in particular to a cleaning device for a disc of a refiner.

背景技术Background technique

PFI磨浆机(又名扣解机或立式打浆机)是用于在制浆造纸实验中,为纸浆的扣解度的测定、纸浆试样水分的测定、纸浆浓度的测定、湿解离度的测定,针对不同的纸浆在磨浆时选用的条件不同,所以需要对磨浆机的飞刀转子和浆池进行清洗。针对PFI磨浆机的飞刀转子间隙内的残余纸浆可以用一般的实验室用毛刷进行清洗,但是清洗过程中仍然存在以下问题,转子间隙较多,手工清洗速度很慢,如果纸浆干涸在转子壁上,需要先喷水将纸浆润湿,然后才能用毛刷刷掉,并且纸浆仍然随着废水飞溅各处,既浪费资源,又影响实验室环境,增大实验人员的工作难度。PFI refiner (also known as debonding machine or vertical beating machine) is used in pulping and papermaking experiments for the determination of the degree of decoupling of pulp, the determination of the moisture content of pulp samples, the determination of pulp concentration, and the wet dissociation. For the determination of the degree of pulp, different conditions are selected for different pulps, so it is necessary to clean the fly knife rotor and pulp tank of the refiner. For the residual pulp in the gap of the flying knife rotor of the PFI refiner, it can be cleaned with a general laboratory brush, but the following problems still exist during the cleaning process. There are many rotor gaps, and the manual cleaning speed is very slow. If the pulp dries up in On the rotor wall, water needs to be sprayed to moisten the pulp before brushing it off, and the pulp is still splashed everywhere with the wastewater, which not only wastes resources, but also affects the laboratory environment and increases the difficulty of the experimenters' work.

实用新型内容Utility model content

针对上述情况,为克服现有技术之缺陷,本实用新型之目的就是提供一种磨浆机磨盘清洗装置,可有效解决不仅能喷水,还能够将废水收集并进行简单过滤,过滤后的水能够进行重复利用,节约资源的问题。In view of the above situation, in order to overcome the defects of the prior art, the purpose of this utility model is to provide a grinding disc cleaning device of a refiner, which can effectively solve the problem of not only spraying water, but also collecting and simply filtering waste water. Can be reused to save resources.

本实用新型解决的技术方案是,包括毛刷装置、支架、控制器和储水箱,毛刷装置1装在支架的上端部,支架的下端与控制器的外壳连接在一起,控制器下方装有连接在一起的储水箱,毛刷装置的正下方有与控制器的外壳连接在一起的废液过滤箱,废液过滤箱下部有连为一体的废渣收集箱,废液过滤箱下部的排渣口与废渣收集箱内部相连通,废液过滤箱的下部在废渣收集箱的上面设有与储水箱相连通的通口,废液过滤箱内设有滤网筒,排渣口9上设有电磁阀,毛刷装置经管道与储水箱相连通,控制器与电磁阀相连通,储水箱中装有与管道相连通的水泵,水泵与控制器相连接。The technical scheme solved by the utility model is to include a brush device, a support, a controller and a water storage tank, the brush device 1 is installed on the upper end of the support, the lower end of the support is connected with the shell of the controller, and the controller is equipped with a The water storage tanks connected together, the waste liquid filter box connected with the controller shell directly under the brush device, the waste liquid filter box is connected with the waste residue collection box at the bottom, and the slag discharge at the bottom of the waste liquid filter box The mouth is connected with the inside of the waste residue collection box. The lower part of the waste liquid filter box is provided with a port connected with the water storage tank on the top of the waste liquid filter box. A filter cylinder is arranged in the waste liquid filter box. The solenoid valve and the brush device are connected with the water storage tank through the pipeline, the controller is connected with the solenoid valve, the water storage tank is equipped with a water pump connected with the pipeline, and the water pump is connected with the controller.

本实用新型结构简单,新颖独特,安装使用方便,不仅能喷水,还能够将废水收集并进行简单过滤,过滤后的水能够进行重复利用,节约资源,环保,有良好的经济和社会效益。The utility model is simple in structure, novel and unique, easy to install and use, not only can spray water, but also can collect and simply filter waste water, and the filtered water can be reused, saving resources, environmental protection, and has good economic and social benefits.

附图说明Description of drawings

图1为本实用新型的主视图。Fig. 1 is the front view of the utility model.

图2为本实用新型的毛刷装置结构主视图。Fig. 2 is a front view of the structure of the brush device of the present invention.

具体实施方式detailed description

以下结合附图对本实用新型的具体实施方式作详细说明。Below in conjunction with accompanying drawing, the specific embodiment of the present utility model is described in detail.

由图1所示,本实用新型包括毛刷装置、支架、控制器和储水箱,毛刷装置1装在支架3的上端部,支架的下端与控制器4的外壳连接在一起,控制器下方装有连接在一起的储水箱5,毛刷装置1的正下方有与控制器4的外壳连接在一起的废液过滤箱6,废液过滤箱下部有连为一体的废渣收集箱7,废液过滤箱6下部的排渣口9与废渣收集箱7内部相连通,废液过滤箱6的下部在废渣收集箱7的上面设有与储水箱5相连通的通口8,废液过滤箱6内设有滤网筒6-1,排渣口9上设有电磁阀9-1,毛刷装置1经管道2与储水箱5相连通,控制器与电磁阀相连通,储水箱中装有与管道2相连通的水泵10,水泵与控制器相连接。As shown in Figure 1, the utility model comprises a brush device, a support, a controller and a water storage tank, the brush device 1 is installed on the upper end of the support 3, the lower end of the support is connected with the shell of the controller 4, and the controller below A water storage tank 5 connected together is installed, a waste liquid filter box 6 connected together with the shell of the controller 4 is arranged directly below the brush device 1, and a waste residue collection box 7 connected as a whole is arranged at the bottom of the waste liquid filter box, and the waste liquid The slag outlet 9 at the bottom of the liquid filter box 6 communicates with the waste residue collection box 7. The bottom of the waste liquid filter box 6 is provided with a port 8 connected to the water storage tank 5 on the top of the waste liquid filter box 7. The waste liquid filter box 6 is provided with a filter cylinder 6-1, and a solenoid valve 9-1 is provided on the slag discharge port 9. The brush device 1 is connected to the water storage tank 5 through the pipeline 2, and the controller is connected to the solenoid valve. There is a water pump 10 communicated with the pipeline 2, and the water pump is connected with the controller.

所述的毛刷装置包括同轴的可转动的内滚筒13和可转动的外滚筒14,外滚筒14通过电机驱动,电机采用现有技术,图中未给出,外滚筒为毛刷滚筒,毛刷滚筒外面嵌有刷毛15,刷毛间有喷水孔16,内滚筒13两端密闭,内滚筒13的中心有与管道2相连通的进水管口12,进水管口12外有与支架相连接的支架接口11,内滚筒13上设有用作旋钮的凸起18,内滚筒13上设有与喷水孔16对接的对接孔17;内滚筒13的支架接口11通过轴承连接支架3,转动凸起18可使得内滚筒13以支架接口11中轴线为轴进行转动,进而调整对接孔17的位置。The brush device includes a coaxial rotatable inner cylinder 13 and a rotatable outer cylinder 14, the outer cylinder 14 is driven by a motor, the motor adopts the prior art, not shown in the figure, the outer cylinder is a brush cylinder, The outside of the brush cylinder is embedded with bristles 15, and there are water spray holes 16 between the bristles. The two ends of the inner cylinder 13 are closed, and the center of the inner cylinder 13 has a water inlet 12 connected with the pipeline 2. The connected bracket interface 11, the inner drum 13 is provided with a protrusion 18 used as a knob, and the inner drum 13 is provided with a docking hole 17 docked with the water spray hole 16; the bracket interface 11 of the inner drum 13 is connected to the bracket 3 through a bearing, and rotates The protrusion 18 can make the inner cylinder 13 rotate about the central axis of the support interface 11 as the axis, thereby adjusting the position of the docking hole 17 .

所述的支架3为L型,上部的横向部分伸入毛刷装置1内,并经支架接口11与内滚筒13连接在一起,下部的竖向部分与控制器的外壳上部固定在一起;The support 3 is L-shaped, the upper horizontal part extends into the brush device 1, and is connected with the inner drum 13 through the support interface 11, and the lower vertical part is fixed together with the upper part of the controller shell;

所述的管道2为L型,上部的横向部分伸入毛刷装置1内,下部的竖向部分伸入储水箱5内,并与储水箱内的水泵(潜水泵)相连通;The pipeline 2 is L-shaped, the upper horizontal part extends into the brush device 1, the lower vertical part extends into the water storage tank 5, and communicates with the water pump (submersible pump) in the water storage tank;

所述的滤网筒6-1的滤网为纳米级滤布制成的空心圆柱形,滤网筒6-1靠近底渣收集箱的端部呈向下的凹面,利于收集清洗装置排出的废水,以便回收利用;The filter screen of the filter screen cylinder 6-1 is a hollow cylinder made of nano-scale filter cloth, and the end of the filter screen cylinder 6-1 near the bottom dross collection box is a downward concave surface, which is beneficial to collect the waste discharged from the cleaning device. waste water for recycling;

所述的控制器为程序控制器或单片机8051控制器。The controller is a program controller or a single-chip 8051 controller.

由上述结构可以看出,本实用新型包括:毛刷装置,毛刷装置通过L形支架固定在控制器上面,毛刷装置位于废液过滤箱的上方,控制器下面是储水箱,进水管道一端穿过控制器深入储水箱内底部,另一端深入毛刷滚筒内部,废液过滤箱内设置有圆筒形滤网,滤网采用纳米级滤布,侧壁底部开有连通口,通过连通口连通储水箱顶部,废液过滤箱下方是废渣收集箱,圆筒形过滤网底端开有排渣口,排渣口上设有电磁阀,电磁阀打开后将废渣排入废渣收集箱。It can be seen from the above structure that the utility model includes: a brush device, the brush device is fixed on the controller through an L-shaped bracket, the brush device is located above the waste liquid filter box, the water storage tank is below the controller, and the water inlet pipe One end goes through the controller and goes deep into the bottom of the water storage tank, and the other end goes deep into the brush drum. There is a cylindrical filter in the waste liquid filter box. The filter is made of nano-scale filter cloth. The mouth is connected to the top of the water storage tank. Below the waste liquid filter box is a waste residue collection box. There is a slag discharge port at the bottom of the cylindrical filter screen. A solenoid valve is arranged on the slag discharge port. After the solenoid valve is opened, the waste residue is discharged into the waste residue collection box.

毛刷装置为两层同轴滚筒,外滚筒为毛刷滚筒,毛刷滚筒外表面嵌入有刷毛,并且在刷毛的间隙开有喷水孔,内滚筒为水流对接筒,该水流对接筒三分之一侧面上开有对接孔,与对接孔正对方向设有凸起,可以手持凸起旋转水流对接筒,当对接孔与喷水孔刚好对接时,喷水孔内有水喷出。The brush device is a two-layer coaxial roller, the outer roller is a brush roller, the outer surface of the brush roller is embedded with bristles, and there are water spray holes in the gap between the bristles, and the inner roller is a water flow docking cylinder. There is a butt hole on one of the sides, and a protrusion is provided in the direction facing the butt hole, and the protrusion can be held to rotate the water flow docking cylinder. When the butt hole and the water spray hole are just docked, water is sprayed out in the water spray hole.

本实用新型的工作情况是,开始时,旋动凸起18将对接孔17对准磨盘方向,启动控制器4,电机带动外滚筒14顺时针旋转,同时将储水箱5中的水泵入进水管道2,通过进水管口12进入毛刷装置1,当对接孔17与喷水孔16对接后,水流通过对接孔17和喷水孔16定向喷出,刷毛15对磨浆机飞刀转子缝隙进行清洗,水流沿着毛刷装置的旋转方向向下流入废液过滤箱6,废液过滤箱6进行离心分离,水流透过滤网6-1进入废液过滤箱6,通过通口8流入储水箱5回用,废渣在离心过程中聚集在废液过滤箱6底部,打开电磁阀9-1,废渣经过排渣口9进入废渣收集箱7内。The working condition of the utility model is that at the beginning, the rotating protrusion 18 aligns the docking hole 17 with the direction of the grinding disc, the controller 4 is started, the motor drives the outer drum 14 to rotate clockwise, and the water in the water storage tank 5 is pumped into the water inlet at the same time. The pipe 2 enters the brush device 1 through the water inlet port 12. When the docking hole 17 is connected to the water spray hole 16, the water flow is sprayed out through the docking hole 17 and the water spray hole 16, and the bristles 15 meet the gap between the fly cutter rotor of the refiner. For cleaning, the water flow flows down into the waste liquid filter box 6 along the rotation direction of the brush device, and the waste liquid filter box 6 is subjected to centrifugal separation. Water tank 5 reuses, and waste residue gathers in waste liquid filter box 6 bottoms in centrifugation process, opens electromagnetic valve 9-1, and waste residue enters in the waste residue collection box 7 through slag discharge port 9.

本实用新型与现有技术相比,具有以下有益技术效果:Compared with the prior art, the utility model has the following beneficial technical effects:

1、通过设置喷水孔,可以将干涸在飞刀转子上的纸浆润湿后清洗干净。1. By setting water spray holes, the pulp dried on the flying knife rotor can be wetted and cleaned.

2、通过设置水流对接筒可以实现水流定向朝磨盘方向喷出,这样便于对喷出的水流进行收集。2. By setting the water flow docking cylinder, the water flow can be oriented and sprayed towards the grinding disc, which is convenient for collecting the sprayed water flow.

3、设置废液过滤箱可以将沿毛刷本体流动方向的废液收集,就避免了废液到处飞溅,维护了实验室的清洁环境,废液过滤箱还可以对废液进行过滤,过滤后的水回到储水箱进行回用,节约了清洗过程中的用水量,过滤后的滤渣进入废渣收集箱,方便集中处理,节能环保,有良好的经济和社会效益。3. The waste liquid filter box can collect the waste liquid along the flow direction of the brush body, which avoids the waste liquid from splashing everywhere and maintains a clean environment in the laboratory. The waste liquid filter box can also filter the waste liquid. The water is returned to the water storage tank for reuse, which saves the water consumption in the cleaning process, and the filtered residue enters the waste residue collection box, which is convenient for centralized treatment, energy saving and environmental protection, and has good economic and social benefits.

Claims (6)

1.一种磨浆机磨盘清洗装置,包括毛刷装置、支架、控制器和储水箱,其特征在于,毛刷装置(1)装在支架(3)的上端部,支架的下端与控制器(4)的外壳连接在一起,控制器下方装有连接在一起的储水箱(5),毛刷装置(1)的正下方有与控制器(4)的外壳连接在一起的废液过滤箱(6),废液过滤箱下部有连为一体的废渣收集箱(7),废液过滤箱(6)下部的排渣口(9)与废渣收集箱(7)内部相连通,废液过滤箱(6)的下部在废渣收集箱(7)的上面设有与储水箱(5)相连通的通口(8),废液过滤箱(6)内设有滤网筒(6-1),排渣口(9)上设有电磁阀(9-1),毛刷装置(1)经管道(2)与储水箱(5)相连通,控制器与电磁阀相连通,储水箱中装有与管道(2)相连通的水泵(10),水泵与控制器相连接。1. A disc cleaning device for a refiner, comprising a brush device, a bracket, a controller and a water storage tank, characterized in that the brush device (1) is mounted on the upper end of the bracket (3), and the lower end of the bracket is connected to the controller The shells of (4) are connected together, the water storage tank (5) connected together is installed under the controller, and the waste liquid filter box connected with the shell of the controller (4) is located directly under the brush device (1) (6), the lower part of the waste liquid filter box is connected with a waste residue collection box (7), and the slag discharge port (9) at the lower part of the waste liquid filter box (6) is connected with the inside of the waste residue collection box (7), and the waste liquid is filtered The lower part of the box (6) is provided with a port (8) connected to the water storage tank (5) on the top of the waste residue collection box (7), and a filter cartridge (6-1) is provided in the waste liquid filter box (6) , the slag outlet (9) is provided with a solenoid valve (9-1), the brush device (1) is connected to the water storage tank (5) through the pipe (2), the controller is connected to the solenoid valve, and the water storage tank is installed There is a water pump (10) connected with the pipeline (2), and the water pump is connected with the controller. 2.根据权利要求1所述的磨浆机磨盘清洗装置,其特征在于,所述的毛刷装置包括同轴的可转动的内滚筒(13)和可转动的外滚筒(14),外滚筒为毛刷滚筒,毛刷滚筒外面嵌有刷毛(15),刷毛间有喷水孔(16),内滚筒(13)的中心有与管道(2)相连通的进水管口(12),进水管口(12)外有与支架相连接的支架接口(11),内滚筒(13)上设有用作旋钮的凸起(18),内滚筒(13)上设有与喷水孔(16)对接的对接孔(17)。2. The grinding disc cleaning device of a refiner according to claim 1, characterized in that, the brush device includes a coaxial rotatable inner drum (13) and a rotatable outer drum (14), the outer drum It is a hairbrush cylinder, the outside of the hairbrush cylinder is embedded with bristles (15), water spray holes (16) are arranged between the bristles, and the center of the inner cylinder (13) has a water inlet (12) connected to the pipeline (2). There is a bracket interface (11) connected to the bracket outside the water pipe mouth (12), and the inner drum (13) is provided with a protrusion (18) used as a knob, and the inner drum (13) is provided with a spray hole (16) Docking hole (17) for butt joint. 3.根据权利要求1所述的磨浆机磨盘清洗装置,其特征在于,所述的支架(3)为L型,上部的横向部分伸入毛刷装置(1)内,并经支架接口(11)与内滚筒(13)连接在一起,下部的竖向部分与控制器的外壳上部固定在一起。3. The grinding disc cleaning device of a refiner according to claim 1, characterized in that, the support (3) is L-shaped, and the upper horizontal part extends into the brush device (1), and passes through the support interface ( 11) It is connected with the inner drum (13), and the lower vertical part is fixed with the upper part of the controller shell. 4.根据权利要求1所述的磨浆机磨盘清洗装置,其特征在于,所述的管道(2)为L型,上部的横向部分伸入毛刷装置(1)内,下部的竖向部分伸入储水箱(5)内,并与储水箱内的水泵相连通。4. The grinding disc cleaning device of a refiner according to claim 1, characterized in that, the pipe (2) is L-shaped, the upper horizontal part extends into the brush device (1), and the lower vertical part Stretch in the water storage tank (5), and communicate with the water pump in the water storage tank. 5.根据权利要求1所述的磨浆机磨盘清洗装置,其特征在于,所述的滤网筒(6-1)的滤网为纳米级滤布制成的空心圆柱形,滤网筒(6-1)靠近底渣收集箱的端部呈向下的凹面。5. The grinding disc cleaning device of a refiner according to claim 1, characterized in that, the filter screen of the filter screen cylinder (6-1) is a hollow cylindrical shape made of nano-scale filter cloth, and the filter screen cylinder (6-1) 6-1) The end near the bottom dross collection box is concave downward. 6.根据权利要求1所述的磨浆机磨盘清洗装置,其特征在于,所述的控制器为程序控制器或单片机8051控制器。6. The grinding disc cleaning device of a refiner according to claim 1, wherein the controller is a program controller or a single-chip 8051 controller.
CN201621477744.3U 2016-12-30 2016-12-30 Abrasive disk of stuff grinder cleaning device Expired - Fee Related CN206509269U (en)

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Cited By (2)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111482901A (en) * 2020-04-30 2020-08-04 杨圣 Cleaning device of chemical mechanical polishing equipment
CN113731921A (en) * 2021-09-23 2021-12-03 四川省农业机械研究设计院 Traditional Chinese medicinal material cleaning rod, cleaning device and method

Cited By (4)

* Cited by examiner, † Cited by third party
Publication number Priority date Publication date Assignee Title
CN111482901A (en) * 2020-04-30 2020-08-04 杨圣 Cleaning device of chemical mechanical polishing equipment
CN111482901B (en) * 2020-04-30 2022-08-26 青岛华芯晶电科技有限公司 Cleaning device of chemical mechanical polishing equipment
CN113731921A (en) * 2021-09-23 2021-12-03 四川省农业机械研究设计院 Traditional Chinese medicinal material cleaning rod, cleaning device and method
CN113731921B (en) * 2021-09-23 2022-10-18 四川省农业机械研究设计院 Traditional Chinese medicinal material cleaning rod, cleaning device and method

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